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4.12 Are brands different?
Yes. The above specifications are intended to ensure minimal quality
standards are maintained, however as well as the fuel hydrocarbons, the
manufacturers add their own special ingredients to provide additional
benefits. A quality gasoline additive package would include:-
* octane-enhancing additives ( improve octane ratings )
* anti-oxidants ( inhibit gum formation, improve stability )
* metal deactivators ( inhibit gum formation, improve stability )
* deposit modifiers ( reduce deposits, spark-plug fouling and
preignition )
* surfactants ( prevent icing, improve vaporisation, inhibit deposits,
reduce NOx emissions )
* freezing point depressants ( prevent icing )
* corrosion inhibitors ( prevent gasoline corroding storage tanks )
* dyes ( product colour for safety or regulatory purposes ).
During the 1980s significant problems with deposits accumulating on intake
valve surfaces occurred as new fuel injection systems were introduced.
These intake valve deposits (IVD) were different than the injector deposits,
in part because the valve can reach 300C. Engine design changes that prevent
deposits usually consist of ensuring the valve is flushed with liquid
gasoline, and provision of adequate valve rotation. Gasoline factors that
cause deposits are the presence of alcohols or olefins [46]. Gasoline
manufacturers now routinely use additives that prevent IVD and also maintain
the cleanliness of injectors. These usually include a surfactant and light
oil to maintain the wetting of important surfaces. Intake valve deposits have
also been shown to have significant adverse effects on emissions [47], and
deposit control additives will be required to both reduce emissions and
provide clean engine operation [48]. A slighty more detailed description
of additives is provided in Section 9.1.
Texaco demonstrated that a well-formulated package could improve fuel
economy, reduce NOx emissions, and restore engine performance because, as
well as the traditional liquid-phase deposit removal, some additives can
work in the vapour phase to remove existing engine deposits without adversely
affecting performance ( as happens when water is poured into a running engine
to remove carbon deposits :-) )[49]. Chevron have also published data on the
effectiveness of their additives [50], and successfully litigated to get
Texaco to modify some of their claims [51]. Most suppliers of quality
gasolines will formulate similar additives into their products, and cheaper
product lines are less likely to have such additives added. As different
brands of gasoline use different additives and oxygenates, it is probable
that important fuel parameters, such as octane distribution, are slightly
different, even though the pump octane ratings are the same.
So, if you know your car is well-tuned, and in good condition, but the
driveability is pathetic on the correct octane, try another brand. Remember
that the composition will change with the season, so if you lose
driveability, try yet another brand. As various Clean Air Act changes are
introduced over the next few years, gasoline will continue to change.
4.13 What is a typical composition?
There seems to be a perception that all gasolines of one octane grade are
chemically similar, and thus general rules can be promulgated about "energy
content ", "flame speed", "combustion temperature" etc. etc.. Nothing is
further from the truth. The behaviour of manufactured gasolines in octane
rating engines can be predicted, using previous octane ratings of special
blends intended to determine how a particular refinery stream responds to
an octane-enhancing additive. Refiners can design and reconfigure refineries
to efficiently produce a wide range of gasolines feedstocks, depending on
market and regulatory requirements. There is a worldwide trend to move to
unleaded gasolines, followed by the introduction of exhaust catalysts and
sophisticated engine management systems.
It is important to note that "oxygenated gasolines" have a hydrocarbon
fraction that is not too different to traditional gasolines, but that the
hydrocarbon fraction of "reformulated gasolines" ( which also contain
oxygenates ) are significantly different to traditional gasolines.
The last 10 years of various compositional changes to gasolines for
environmental and health reasons have resulted in fuels that do not follow
historical rules, and the regulations mapped out for the next decade also
ensure the composition will remain in a state of flux. The reformulated
gasoline specifications, especially the 1/Jan/1998 Complex model, will
probably introduce major reductions in the distillation range, as well as
changing the various limits on composition and emissions.
I'm not going to list all 500+ HCs in gasolines, but the following are
representative of the various classes typically present in a gasoline. The
numbers after each chemical are:- Research Blending Octane : Motor Blending
Octane : Boiling Point (C): Density (g/ml @ 15C) : Minimum Autoignition
Temperature (C). It is important to realise that the Blending Octanes are
derived from a 20% mix of the HC with a 60:40 iC8:nC7 ( 60 Octane Number )
base fuel, and the extrapolation of this 20% to 100%. These numbers result
from API Project 45, and are readily available. As modern refinery streams
have higher base octanes, these Blending Octanes are higher than those
typically used in modern refineries. For example, modern Blending Octane
ratings can be much lower ( toluene = 111RON and 94MON, 2-methyl-2-butene
= 113RON and 81MON ), but detailed compilations are difficult to obtain.
The technique for obtaining Blending Octanes is different from rating the
pure fuel, which often requires adjustment of the test engine conditions
outside the acceptable limits of the rating methods. Generally, the actual
octanes of the pure fuel are similar for the alkanes, but are up to 30
octane numbers lower than the API Project 45 Blending Octanes for the
aromatics and olefins [52].
A traditional composition I have dreamed up would be like the following,
whereas newer oxygenated fuels reduce the aromatics and olefins, narrow the
boiling range, and add oxygenates up to about 12-15% to provide the octane.
The amount of aromatics in super unleaded fuels will vary greatly from
country to country, depending on the configuration of the oil refineries
and the use of oxygenates as octane enhancers. The US is reducing the levels
of aromatics to 25% or lower for environmental and human health reasons.
Some countries are increasing the level of aromatics to 50% or higher in
super unleaded grades, usually to avoid refinery reconfiguration costs or
the introduction of oxygenates as they phase out the toxic lead octane
enhancers. An upper limit is usually placed on the amount of benzene
permitted, as it is known human carcinogen.
15% n-paraffins RON MON BP d AIT
n-butane 113 : 114 : -0.5: gas : 370
n-pentane 62 : 66 : 35 : 0.626 : 260
n-hexane 19 : 22 : 69 : 0.659 : 225
n-heptane (0:0 by definition) 0 : 0 : 98 : 0.684 : 225
n-octane -18 : -16 : 126 : 0.703 : 220
( you would not want to have the following alkanes in gasoline,
so you would never blend kerosine with gasoline )
n-decane -41 : -38 : 174 : 0.730 : 210
n-dodecane -88 : -90 : 216 : 0.750 : 204
n-tetradecane -90 : -99 : 253 : 0.763 : 200
30% iso-paraffins
2-methylpropane 122 : 120 : -12 : gas : 460
2-methylbutane 100 : 104 : 28 : 0.620 : 420
2-methylpentane 82 : 78 : 62 : 0.653 : 306
3-methylpentane 86 : 80 : 64 : 0.664 : -
2-methylhexane 40 : 42 : 90 : 0.679 :
3-methylhexane 56 : 57 : 91 : 0.687 :
2,2-dimethylpentane 89 : 93 : 79 : 0.674 :
2,2,3-trimethylbutane 112 : 112 : 81 : 0.690 : 420
2,2,4-trimethylpentane 100 : 100 : 98 : 0.692 : 415
( 100:100 by definition )
12% cycloparaffins
cyclopentane 141 : 141 : 50 : 0.751 : 380
methylcyclopentane 107 : 99 : 72 : 0.749 :
cyclohexane 110 : 97 : 81 : 0.779 : 245
methylcyclohexane 104 : 84 : 101 : 0.770 : 250
35% aromatics
benzene 98 : 91 : 80 : 0.874 : 560
toluene 124 : 112 : 111 : 0.867 : 480
ethyl benzene 124 : 107 : 136 : 0.867 : 430
meta-xylene 162 : 124 : 138 : 0.868 : 463
para-xylene 155 : 126 : 138 : 0.866 : 530
ortho-xylene 126 : 102 : 144 : 0.870 : 530
3-ethyltoluene 162 : 138 : 158 : 0.865 :
1,3,5-trimethylbenzene 170 : 136 : 163 : 0.864 :
1,2,4-trimethylbenzene 148 : 124 : 168 : 0.889 :
8% olefins
2-pentene 154 : 138 : 37 : 0.649 :
2-methylbutene-2 176 : 140 : 36 : 0.662 :
2-methylpentene-2 159 : 148 : 67 : 0.690 :
cyclopentene 171 : 126 : 44 : 0.774 :
( the following olefins are not present in significant amounts
in gasoline, but have some of the highest blending octanes )
1-methylcyclopentene 184 : 146 : 75 : 0.780 :
1,3 cyclopentadiene 218 : 149 : 42 : 0.805 :
dicyclopentadiene 229 : 167 : 170 : 1.071 :
Oxygenates
Published octane values vary a lot because the rating conditions are
significantly different to standard conditions, for example the API Project
45 numbers used above for the hydrocarbons, reported in 1957, gave MTBE
blending RON as 148 and MON as 146, however that was partly based on the
lead response, whereas today we use MTBE in place of lead.
methanol 133 : 105 : 65 : 0.796 : 385
ethanol 129 : 102 : 78 : 0.794 : 365
iso propyl alcohol 118 : 98 : 82 : 0.790 : 399
methyl tertiary butyl ether 116 : 103 : 55 : 0.745 :
ethyl tertiary butyl ether 118 : 102 : 72 : 0.745 :
tertiary amyl methyl ether 111 : 98 : 86 : 0.776 :
There are some other properties of oxygenates that have to be considered
when they are going to be used as fuels, particularly their ability to
form very volatile azeotropes that cause the fuel's vapour pressure to
increase, the chemical nature of the emissions, and their tendency to
separate into a separate water-oxygenate phase when water is present.
The reformulated gasolines address these problems more successfully than
the original oxygenated gasolines.
Before you rush out to make a highly aromatic or olefinic gasoline to
produce a high octane fuel, remember they have other adverse properties,
eg the aromatics attack elastomers, may generate smoke, and result in
increased emissions of toxic benzene. The olefins are unstable ( besides
smelling foul ) and form gums. The art of correctly formulating a gasoline
that does not cause engines to knock apart, does not cause vapour lock in
summer - but is easy to start in winter, does not form gums and deposits,
burns cleanly without soot or residues, and does not dissolve or poison the
car catalyst or owner, is based on knowledge of the gasoline composition.
4.14 Is gasoline toxic or carcinogenic?
There are several known toxins in gasoline, some of which are confirmed
human carcinogens. The most famous of these toxins are lead and benzene, and
both are regulated. The other aromatics and some toxic olefins are also
controlled. Lead alkyls also require ethylene dibromide and/or ethylene
dichloride scavengers to be added to the gasoline, both of which are
suspected human carcinogens. In 1993 an International Symposium on the Health
Effects of Gasoline was held [53]. Major review papers on the carcinogenic,
neurotoxic, reproductive and developmental toxicity of gasoline, additives,
and oxygenates were presented, and interested readers should obtain the
proceedings. The oxygenates are also being evaluated for carcinogenicity, and
even ethanol and ETBE may be carcinogens. The introduction of oxygenated
gasoline to Alaska and some other areas of the USA resulted in a range of
complaints. Recent research has been unable to identify additional toxicity,
but has detected increased levels of offensive smell [54]. It should be noted
that the oxygenated gasolines were not initially intended to reduce the
toxicity of emissions. The reformulated gasolines will produce different
emissions, and specific toxins must initially be reduced by 15% all year.
The removal of alkyl lead compounds certainly reduces the toxicity of
exhaust gas emissions when used on engines with modern engine management
systems and 3-way exhaust catalysts. If unleaded gasolines are not
accompanied by the introduction of catalysts, some other toxic emissions
may increase. Engines without catalysts will produce increased levels of
toxic carbonyls such as formaldehyde and acrolein when using oxygenated
fuels, and increased levels of toxic benzene when using highly aromatic
fuels.
There is little doubt that gasoline is full of toxic chemicals, and should
therefore be treated with respect. However the biggest danger remains the
flammability, and the relative hazards should always be kept in perspective.
The major toxic risk from gasolines comes from breathing the tailpipe,
evaporative, and refuelling emissions, rather than occasional skin contact
from spills. Breathing vapours and skin contact should always be minimised.
4.15 Is unleaded gasoline more toxic than leaded?
The short answer is no. However that answer is not global, as some countries
have replaced the lead compound octane-improvers with aromatic or olefin
octane-improvers without introducing exhaust catalysts. The aromatics
contents may increase to around 40%, with high octane unleaded fuels reaching
50% in countries where oxygenates are not being used, and the producers have
not reconfigured refineries to produce high octane paraffins. In general,
aromatics are significantly more toxic than paraffins. Exhaust catalysts
have a limited operational life, and will be immediately poisoned if
misfuelled with leaded fuel. Catalyst failure can result in higher levels of
toxic emissions if catalysts or engine management systems are not replaced or
repaired when defective. Maximum benefit of the switch to unleaded are
obtained when the introduction of unleaded is accompanied by the introduction
of exhaust catalysts and sophisticated engine management systems.
Unfortunately, the manufacturers of alkyl lead compounds have embarked on a
worldwide misinformation campaign in countries considering emulating the
lead-free US. The use of lead precludes the use of exhaust catalysts, thus
the emissions of aromatics are only slightly diminished, as leaded fuels
typically contain around 30-40% aromatics. Other toxins and pollutants that
are usually reduced by exhaust catalysts will be emitted at significantly
higher levels if leaded fuels are used [55].
The use of unleaded on modern vehicles with engine management systems and
catalysts can reduce aromatic emissions to 10% of the level of vehicles
without catalysts [55]. Alkyl lead additives can only substitute for some of
the aromatics in gasoline, consequently they do not eliminate aromatics,
which will produce benzene emissions [56]. Alkyl lead additives also require
toxic organohalogen scavengers, which also react in the engine to form and
emit other organohalogens, including highly toxic dioxin [57]. Leaded fuels
emit lead, organohalogens, and much higher levels of regulated toxins
because they preclude the use of exhaust catalysts. In the USA the gasoline
composition is being changed to reduce fuel toxins ( olefins, aromatics )
as well as emissions of specific toxins.
4.16 Is reformulated gasoline more toxic than unleaded?
The evidence so far indicates that the components of reformulated gasolines
( RFGs ) are more benign than unleaded, and that the tailpipe emissions of
hydrocarbons are significantly reduced for cars without catalysts, and
slightly reduced for cars with catalysts and engine management systems. The
emissions of toxic carbonyls such as formaldehyde, acetaldehyde and acrolein
are increased slightly on all vehicles, and the emission of MTBE is increased
about 10x on cars without catalysts and 4x on cars with catalysts [55].
When all the emissions ( evaporative and tailpipe ) are considered, RFGs
significantly reduce emissions of hydrocarbons, however the emissions of
carbonyls and MTBE may increase [55]. There has been an extensive series
of reports on the emissions from RFGs, produced by the Auto/Oil Air Quality
Improvement Research Program, who measured and calculated the likely
effects of RFG [18,19,20,58,59,60,61]. More research is required before
a definitive answer on toxicity is available.
The major question about RFGs is not the toxicity of the emissions, but
whether they actually meet their objective of reducing urban pollution.
This is a more complex issue, and most experts agree the benefits will only
be modest [18,19,20,61,62].
4.17 Are all oxygenated gasolines also reformulated gasolines?
No. Oxygenates were initially introduced as alternative octane-enhancers in
the 1930s, and are still used in some countries for that purpose.
In the US the original "oxygenated gasolines" usually had a slightly-
modified gasoline as the hydrocarbon fraction. The US EPA also mandated
their use to reduce pollution, mainly via the "enleanment" effect on engines
without sophisticated management systems, but also because of the "aromatics
substitution" effect. As vehicles with fuel injection and sophisticated
engine management systems became pervasive, reformulated gasolines could be
introduced to further reduce pollution. The hydrocarbon component of RFGs is
significantly different to the hydrocarbon fraction in earlier oxygenated
gasolines, having lower aromatics contents, reduced vapour pressure, and a
narrower boiling range. RFGs do contain oxygenates as the octane-enhancer,
but have different hydrocarbon composition profiles [34,41,42,43,44].
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