Patent application number | Description | Published |
20090011310 | BIPOLAR PLATE WITH MICROGROOVES FOR IMPROVED WATER TRANSPORT - One embodiment of the invention comprises a fuel cell bipolar plate comprising a substrate comprising a first face, a reactant gas flow field defined in the first face, the reactant gas flow field comprising a plurality of lands and channels, and a plurality of microgrooves formed in the first face. | 01-08-2009 |
20090188099 | PRE-NESTING OF THE ACTIVE AREA ON PLATES TO REDUCE THICKNESS VARIATION - A method for preparing a bipolar plate assembly for a fuel cell stack is provided. The method first includes the steps of providing a first unipolar plate having a first active area with a plurality of channels formed on a first inner surface thereof, and a second unipolar plate having a second active area with a plurality of lands formed on a second inner surface thereof. The first unipolar plate and the second unipolar plate are aligned to dispose the first active area adjacent the second active area. A first pressure is then applied to the first and second active areas to pre-nest the first active area and the second active area. The perimeters of the first and second unipolar plates are then joined. A clamping fixture and associated method for assembling the bipolar plate assembly is also provided. | 07-30-2009 |
20090255109 | BATTERIES AND COMPONENTS THEREOF AND METHODS OF MAKING AND ASSEMBLING THE SAME - Exemplary embodiment include method of sealing battery cooling plates, and methods of assembling battery using battery cooling plate racks and a single component including multiple cooling plates an connection portions therebetween. | 10-15-2009 |
20090258288 | BATTERIES AND COMPONENTS THEREOF AND METHODS OF MAKING AND ASSEMBLING THE SAME - An exemplary embodiment includes a method of sealing battery cooling plates. | 10-15-2009 |
20090258289 | BATTERY COOLING PLATE DESIGN WITH DISCRETE CHANNELS - One exemplary embodiment including a battery cooling plate has discrete channels. In one exemplary embodiment each of the channels has a width ranging from about 1 mm to about 5 mm. In another exemplary embodiment the battery cooling plate includes a first cooling channel having a flow path generally in a U shape, and a plurality of other channels each having a generally U-shaped flow path, and wherein the other flow channels are in a nested position with respect to the first flow channel. In another exemplary embodiment the battery cooling plate a battery cooling plate includes a serpentine shaped cooling flow path formed therein, the cooling flow path including a first cooling segment and an adjacent upstream second cooling segment, wherein the second cooling segment includes at least a first cooling channel and a second cooling channel and at least a first land interposed between the first cooling channel and second cooling channel, and wherein the second cooling segment has at least one more land and one more channel than the first cooling segment. | 10-15-2009 |
20090286133 | BIPOLAR PLATE WITH INLET AND OUTLET WATER MANAGEMENT FEATURES - A fuel cell assembly is disclosed that utilizes a fuel cell plate having hydrophobic portions adjacent an inlet and an outlet formed therein, and a hydrophilic portion formed in the flow channels of the fuel cell plate adjacent the hydrophobic portions, wherein the hydrophilic portion and the hydrophobic portion facilitate the transport of liquid water from the fuel cell plate. | 11-19-2009 |
20100086820 | BIPOLAR PLATE WITH FEATURES FOR MITIGATION OF EXIT WATER RETENTION - A fuel cell plate having a first plate having an inlet aperture and a second plate disposed against the first forming a conduit. The fuel cell plate, well suited for use in a vehicle fuel cell stack, for reducing water retention in a fuel cell without increasing the number of required components and fabrication cost of the fuel cell plate is disclosed. | 04-08-2010 |
20100099001 | BIPOLAR PLATE HEADER FORMED FEATURES - A fuel cell plate including a first plate having a first header edge defining a first header aperture, the first header edge having a first break and a substantially aligned second plate having a second header edge defining a second header aperture, the second header edge having a second break. The fuel cell plate, well suited for use in a vehicle fuel cell stack, for removing water from a fuel cell stack header is disclosed. | 04-22-2010 |
20120045709 | DATUM INSERT FOR SHORTING PROTECTION ON A FUEL CELL PLATE - A subassembly for a fuel cell stack includes a fuel cell plate and a datum hole formed in the fuel cell plate for alignment of the fuel cell plate during assembly of the fuel cell stack. The subassembly also includes a datum insert disposed adjacent the datum hole of the fuel cell plate. The datum insert is configured to militate against a bending of the fuel cell plate at the datum hole during the assembly of the fuel cell stack. | 02-23-2012 |
20120100454 | METHOD TO PROVIDE ELECTRICAL INSULATION BETWEEN CONDUCTIVE PLATES OF A HYDROGEN FUEL CELL - A subassembly for a fuel cell includes a fuel cell plate having a first side and a second side. Each of the first side and the second side has a flow field disposed between a pair of headers. An insulating spacer abuts the first side of the fuel cell plate and is disposed adjacent a perimeter of the fuel cell plate. A unitized electrode assembly includes a subgasket, a membrane electrode assembly, and a pair of diffusion medium layers. The membrane electrode assembly has an electrolyte membrane sandwiched between a pair of electrodes. The membrane electrode assembly is sandwiched between the pair of diffusion medium layers. The subgasket surrounds, and is coupled to, the membrane electrode assembly. The subgasket abuts the insulating spacer. An elastomeric seal abuts the second side of the fuel cell plate. | 04-26-2012 |
20120107713 | REINFORCED FUEL CELL METAL PLATE PERIMETER - A bipolar plate for a fuel cell includes a pair of plates. Each plate has an active area, a header area, and a perimeter area. The perimeter area is disposed adjacent an edge of the plate. The perimeter area is also disposed adjacent to each of the active area and the header area. At least one of the plates includes a raised support feature having an inboard side and an outboard side. The plates are joined in the perimeter area between the outboard side of the raised support feature and the edges of the plates. | 05-03-2012 |
20120129065 | FUEL CELL PLATE FEATURES TO RESOLVE DIFFERENCES IN COMPONENT TOLERANCES - A bipolar plate for a fuel cell has a first end, a second end, a first side, and a second side. The bipolar plate also has an active region, a feed region, a perimeter region, a sealing region, and a hinge region. The sealing region is disposed between the perimeter region and each of the active region and the feed region. A plurality of outwardly extending tabs are disposed adjacent the perimeter region at each of the first end and the second end of the bipolar plate. The hinge region is disposed between the perimeter region and the outwardly extending tabs. The hinge region extends from the first side of the plate to the second side of the bipolar plate. The hinge region permits a flexing of the outwardly extending tabs to connect with peripheral electrical device without undesirably flexing the sealing region. | 05-24-2012 |
20120129070 | DUAL CHANNEL STEP IN FUEL CELL PLATE - A fuel cell plate assembly includes a first plate having a feed region and an active region. A plurality of flow channels is formed in the first plate and connects the feed region and the active region. The first plate further includes a first step oriented transverse to the flow channels in the feed region and a second step oriented transverse to the flow channels in the active region. The second step is formed only in the flow channels of the first plate. | 05-24-2012 |
20120129073 | FUEL CELL SEPARATOR PLATE - A fuel cell stack and a bipolar plate assembly is provided that may include straight-through tunnels to transport fluids from one side of a header seal to an opposite side of a header seal, fluidly connecting fuel cell stack reactant headers and bipolar plate reactant flow channels. | 05-24-2012 |
20120141901 | SEPARATOR PLATE DESIGN WITH IMPROVED FREEZE START-UP - A fuel cell plate is disclosed, the fuel cell plate including a first unipolar plate, a second unipolar plate cooperating with the first unipolar plate to form a bipolar plate having a coolant inlet, a coolant outlet, a reactant inlet, and a reactant outlet, and a coolant flow channel in fluid communication with the coolant inlet formed intermediate the first unipolar plate and the second unipolar plate, the coolant flow channel having a second portion disposed between a first portion and a third portion thereof adjacent to the reactant outlet, wherein the second portion is spaced apart from the reactant inlet at a first distance and the first portion and the third portion are each spaced apart from the reactant inlet at a distance greater than the first distance. | 06-07-2012 |
20120198714 | FUEL CELL PLATE MEASUREMENT FEATURES - A method for measuring a plate for a fuel cell stack includes providing a model of the plate including a first axis and a second axis. The model has at least one theoretical measurement feature with a theoretical set of coordinates. The plate is also provided with at least one measurement feature. The first axis and the second axis are established relative to the plate. The at least one measurement feature of the plate is then located relative to the first axis and the second axis. The at least one measurement feature is measured to determine a first set of coordinates for the at least one measurement feature. The first set of coordinates of the plate is compared to the theoretical set of coordinates of the model to determine a displacement of the first set of coordinates from the theoretical set of coordinates. | 08-09-2012 |
20130074318 | METHOD TO IMPROVE THE DIMENSIONAL ACCURACY AND SURFACE QUALITY FOR LARGE SPRING BACK COMPENSATION FOR FUEL CELL BIPOLAR PLATE FORMING - A method for manufacturing a stamped part, such as a bipolar plate for a fuel cell, includes the steps of: providing an original model of the bipolar plate; and performing a compensation process on the original model, the compensation process including a two step morphing process based upon a prediction of spring back. The two step morphing process provides a compensated model of the stamped part. A compensated die face may be created based on the compensated model of the stamped part. The stamped part manufactured with the compensated die face has spring back compensation. | 03-28-2013 |
20140178802 | Unique Pre-Form Design For Two-Step Forming Of Stainless Steel Fuel Cell Bipolar Plates - A bipolar plate used in a fuel cell and a method of making a bipolar plate. The sheet is made from a ferritic or austenitic stainless steel, and defines an undulated surface pattern such that the patterned sheet may be formed into the bipolar plate. In one configuration, a stamping or related metal forming tool operation will further deform the patterned sheet into the bipolar plate shape such that the wall thickness is substantially uniform throughout the surface. In this way, there is a substantial reduction in stretching/thinning/necking at an intersection between bends and side walls that define the undulations of the pattern. In one form, the pattern defines a repeating serpentine shape. In a particular embodiment, the bends may include surface modifications to reduce the effects of sheet-to-tool misalignment. | 06-26-2014 |
20140272661 | SEALING DESIGN FOR STAMPED PLATE FUEL CELLS - A fuel cell stack of at least two fuel cells, each fuel cell having a unitized electrode assembly (UEA) including a membrane electrode assembly (MEA), a sub-gasket and gas diffusion media (DM), and positioned between modified stamped field-flow plates. The sub-gasket frames the MEA resulting in an overlap area between the MEA and the inner perimeter of the sub-gasket. The UEA is disposed between a pair of stamped flow-field plates which align in adjacent fuel cells to form a bipolar plate. The bipolar plate has an active region, an overlap region and a seal region. The active region is configured with channel and land features which provide reactant flow channels and coolant passages for the fuel cell. The configuration of features in the overlap region, however, is modified from the configuration in the active region so that the overlap region may sustain sufficient mechanical sealing pressure, and to prevent coolant and reactant bypass without impeding coolant and reactant flow in the active area. Modified channel and land feature configurations for the overlap region are exemplified. | 09-18-2014 |