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Paul F. Spacher, Rochester US

Paul F. Spacher, Rochester, NY US

Patent application numberDescriptionPublished
20090255109BATTERIES AND COMPONENTS THEREOF AND METHODS OF MAKING AND ASSEMBLING THE SAME - Exemplary embodiment include method of sealing battery cooling plates, and methods of assembling battery using battery cooling plate racks and a single component including multiple cooling plates an connection portions therebetween.10-15-2009
20090258288BATTERIES AND COMPONENTS THEREOF AND METHODS OF MAKING AND ASSEMBLING THE SAME - An exemplary embodiment includes a method of sealing battery cooling plates.10-15-2009
20090258289BATTERY COOLING PLATE DESIGN WITH DISCRETE CHANNELS - One exemplary embodiment including a battery cooling plate has discrete channels. In one exemplary embodiment each of the channels has a width ranging from about 1 mm to about 5 mm. In another exemplary embodiment the battery cooling plate includes a first cooling channel having a flow path generally in a U shape, and a plurality of other channels each having a generally U-shaped flow path, and wherein the other flow channels are in a nested position with respect to the first flow channel. In another exemplary embodiment the battery cooling plate a battery cooling plate includes a serpentine shaped cooling flow path formed therein, the cooling flow path including a first cooling segment and an adjacent upstream second cooling segment, wherein the second cooling segment includes at least a first cooling channel and a second cooling channel and at least a first land interposed between the first cooling channel and second cooling channel, and wherein the second cooling segment has at least one more land and one more channel than the first cooling segment.10-15-2009
20090280359SIDE SPRING COMPRESSION RETENTION SYSTEM - A compression retention system for a fuel cell system is provided. The compression retention system includes a first end unit and a second end unit configured to hold a fuel cell stack therebetween. A spring configured to apply a compressive force to the fuel cell stack is disposed between a first spring plate and a second spring plate. The first spring plate has an aperture formed therein. The compression retention system further includes a pair of sheets coupled to the first spring plate and the first end unit, and a spring strut disposed through the aperture of the first spring plate and coupled to the second spring plate and to the second end unit. A fuel cell system and method for assembling the fuel cell system with the compression retention system are also provided.11-12-2009
20110101074QUICK CHANGE OVER TOOLING FOR A WELDER - A weld stack includes a horn having a weld end, a polar mount adapted to receive a portion of the horn therein, a first adjustment ring coupled to the polar mount at a pre-determined distance from the weld end of the horn, and a second adjustment ring coupled to the polar mount adjacent the first adjustment ring, wherein the second adjustment ring includes a fine adjustment device for adjusting a relative position of the first adjustment ring and the second adjustment ring.05-05-2011
20110108181METHOD AND SYSTEM FOR ONLINE QUALITY MONITORING AND CONTROL OF A VIBRATION WELDING PROCESS - A method for monitoring and controlling a vibration welding system includes collecting sensory data during formation of a welded joint using sensors positioned with respect to welding interfaces of a work piece. A host machine extracts a feature set from a welding signature collectively defined by the sensory data, compares and correlates the feature set with validated information in a library, and executes a control action(s) when the present feature set insufficiently matches the information. A welding system includes a sonotrode, sensors, and the host machine. The host machine is configured to execute the method noted above.05-12-2011
20110168331QUICK CHANGE OVER TOOLING FOR A WELDER - A weld stack includes a horn having a weld end, a polar mount adapted to receive a portion of the horn therein, a first adjustment ring coupled to the polar mount at a pre-determined distance from the weld end of the horn, and a second adjustment ring coupled to the polar mount adjacent the first adjustment ring, wherein the second adjustment ring includes a fine adjustment device for adjusting a relative position of the first adjustment ring and the second adjustment ring.07-14-2011
20110186204HEATING APPARATUS AND METHOD OF USE OF THE SAME IN A VIBRATION WELDING PROCESS - A method for heating a work piece or a welding interface using a vibration welding system includes positioning the work piece adjacent to a welding tool to define the welding interface and then heating the work piece or the welding interface to within a calibrated threshold temperature using a thermal device, e.g., a heat rod, laser device, or blower. A high-frequency vibration may be applied to form a weld. The work piece may include an adjacent interconnecting member and battery tab. The thermal device may be embedded within the welding tool and controlled via a temperature controller. A vibration welding system includes a welding tool, a thermal device, and a controller. The controller controls the thermal device to thereby control the welding temperature at or along the welding interface. The thermal device may be embedded within the welding tool, which may be configured as an anvil body in one embodiment.08-04-2011
20110186616THERMALLY-INSULATED VIBRATION WELDING TOOL - A welding assembly for forming a weld along a welding interface of a work piece(s) using vibrations includes a welding tool and a thermal barrier. The thermal barrier is at least a chemical and/or mechanical insulating layer positioned adjacent to the welding tool, which minimizes the rate of dissipation of heat generated by the vibrations at or along the welding interface. The welding assembly may also include a wear-resistant layer adjacent to the thermal barrier, which protects the thermal barrier from damage or wear. The welding tool is a portion an anvil assembly and/or a sonotrode assembly. A method of insulating a welding tool includes applying or connecting a thermal barrier to a surface of the welding tool, and minimizing the rate of dissipation of heat generated by the vibrations at or along the welding interface using the thermal barrier, which includes an insulating layer.08-04-2011