Patent application number | Description | Published |
20100230160 | CRIMP TERMINAL, TERMINAL-PROVIDED WIRE, AND MANUFACTURING METHOD THEREOF - Provided is a technique of enabling high-compression crimping without breaking a crimp terminal while forming a recessed portion promoting a wire crimp portion of the crimp terminal to cut into a conductor in the wire crimp portion. The crimp terminal according to the invention includes a wire crimp portion, which is crimped to a conductor of a wire and includes a first crimp portion crimped to a base side of the conductor and a second crimp portion crimped to a tip end side. A recessed portion for promoting a cutting-in effect is formed in an inner surface of the wire crimp portion. A recessed portion formed in the second crimp portion is divided in a terminal width direction or is shallower than a recessed portion formed in the first crimp portion. Alternatively, the recessed portion is omitted and a recessed portion is formed only in the first crimp portion. | 09-16-2010 |
20100261391 | CRIMP TERMINAL, TERMINAL-PROVIDED WIRE, AND MANUFACTURING METHOD THEREOF - Provided is a technique of ensuring mechanical strength in a terminal-provided wire and lowering contact resistance between the wire and the crimp terminal, without greatly varying a crimp height of a crimp terminal onto the wire in an axial direction. A crimp terminal according to the invention includes a conductor barrel which is crimped to a conductor of a wire. The conductor barrel has an inner surface which closely contacts the conductor by bending. The inner surface has such a shape a surface thereof which closely contacts a tip end side part of the conductor inwardly projects beyond a surface thereof which closely contacts a base side part of the conductor, thus performing a higher compression of the tip end side part of the conductor than that of the base side part thereof by the bending. | 10-14-2010 |
20110003518 | TERMINAL CONNECTOR AND ELECTRIC WIRE WITH TERMINAL CONNECTOR - Rims of an opening of each recess form a parallelogram, and comprise two first opening rims that that are parallel to a first direction and two second opening rims that are parallel to a second direction. The first opening rims of each of the recesses that are aligned along the first direction are arranged on a straight line along the first direction. The second opening rims of each of the recesses that are aligned along the second direction are arranged on a straight line along the second direction. The recesses are formed by pressing a wire barrel with a die where a plurality of protruding parts are formed so as to correspond to recesses. | 01-06-2011 |
20110009014 | TERMINAL CONNECTOR AND ELECTRIC WIRE WITH TERMINAL CONNECTOR - A plurality of recesses are formed on a surface of a wire barrel where an electric wire is provided. In a state before the electric wire is crimped onto the wire barrel, at least one of sides comprising rims of an opening of each recess of a quadrangular shape is a crossing side crossing at an angle of from 85 degrees to 95 degrees to an extending direction. In a state before the electric wire is crimped onto the wire barrel | 01-13-2011 |
20110028054 | CRIMPING TERMINAL AND METHOD OF MANUFACTURING TERMINAL-PROVIDED WIRE - A crimp terminal whose crimp state can be easily evaluated and to provide a method of manufacturing a terminal-provided wire comprising the crimp terminal. The crimp terminal includes a pair of conductor barrels which are crimped onto a conductor of an electric wire. The conductor barrel has an outer surface provided with a crimp state indicator for evaluating a crimp level thereof. The indicator may be a mark so shaped that a position of an internal end of an outwardly exposed part thereof is varied in a terminal axial direction corresponding to the crimp level, or include a plurality of marks spaced in a direction perpendicular to the terminal axial direction. | 02-03-2011 |
20110045713 | CRIMP TERMINAL, TERMINAL-EQUIPPED ELECTRIC WIRE WITH THE CRIMP TERMINAL, AND METHODS FOR PRODUCING THEM - Provided is a crimp terminal designed to be crimped onto an end portion of an electric wire to form a terminal-equipped electric wire, achieving both of ensuring mechanical strength of the terminal-equipped electric wire and reducing a contact resistance between the electric wire and the crimp terminal. The crimp terminal comprises an electric contact section and an electric-wire crimp section to be crimped onto a conductor in the end portion of the electric wire, the crimp terminal being formed of a metal plate which has a copper-containing plate body and a tin-plating layer covering a surface of the plate body. In the crimp terminal, the tin-plating layer has a smaller thickness in a crimp surface region where the electric-wire crimp section is to make contact with the end portion of the electric wire is less than that in an electrical contact surface region where the electric contact section is to make contact with a counterpart terminal. | 02-24-2011 |
20110094797 | ELECTRIC WIRE WITH TERMINAL CONNECTOR AND METHOD OF MANUFACTURING ELECTRIC WIRE WITH TERMINAL CONNECTOR - An electric wire with terminal connector including an electric wire having a core wire including a plurality of wires and a female terminal connector including a wire barrel that is crimped onto the core wire exposed from the electric wire, the following steps are executed. The steps include a step of removing wire insulation covering an outer peripheral surface of the core wire to expose the core wire, a step of holding the exposed core wire with jigs provided in a pair and applying ultrasonic vibration to the core wire via the jigs, and a step of crimping the wire barrel so as to surround a part of the core wire to which the ultrasonic vibration is applied. | 04-28-2011 |
20120000069 | METHOD FOR MANUFACTURING ELECTRIC WIRE WITH TERMINAL - A method for manufacturing an electric wire with a terminal, includes crimping a barrel portion of the terminal onto a core wire constructed of metal wires and creating a crack in a metal oxide layer immediately before the crimping. The metal oxide layer is formed on a metal surface of the core wire. The creating of crack is accomplished by applying a mechanical force to the metal oxide layer. | 01-05-2012 |
20120028494 | TERMINAL CONNECTOR AND ELECTRIC WIRE WITH TERMINAL CONNECTOR - An electric wire with a terminal connector includes an electric wire and a female terminal connector crimped onto a core wire exposed at the electric wire. A female terminal connector has a wire barrel having a surface to be applied to the core wire. The surface has a plurality of recesses formed therein. Each recess has a parallelogram-shaped opening edge. The opening edge of the recess includes a pair of first opening edges that are parallel to each other and a pair of second opening edges that are parallel to each other and different from the first opening edges. The recesses are spaced in the extending direction of the first opening edges and are spaced in the extending direction of the second opening edges. | 02-02-2012 |
20120329341 | TERMINAL FITTING AND ELECTRIC WIRE EQUIPPED WITH THE SAME - A terminal fitting | 12-27-2012 |
20130008714 | ELECTRIC WIRE EQUIPPED WITH TERMINAL FITTING AND METHOD OF MANUFACTURING THE SAME - An aluminum electric wire ( | 01-10-2013 |
20130062117 | TERMINAL CONNECTOR AND ELECTRIC WIRE WITH TERMINAL CONNECTOR - An electric wire with a terminal connector includes an electric wire and a female terminal connector crimped onto a core wire exposed at the electric wire. A female terminal connector has a wire barrel having a surface to be applied to the core wire. The surface has a plurality of recesses formed therein. Each recess has an opening edge. The opening edge of the recess includes first opening edges that are parallel to each other. The first opening edges are arranged to overlap with each other in the extending direction of the electric wire so that the first opening edges are present over the entire length of all over the plurality of the recesses on the crimping portion in the extending direction of the electric wire. | 03-14-2013 |
20130062118 | Terminal Connector and Electric Wire with Terminal Connector - An electric wire with a terminal connector includes an electric wire and a female terminal connector crimped onto a core wire exposed at the electric wire. A female terminal connector has a wire barrel having a surface to be applied to the core wire. The surface has a plurality of recesses formed therein. Each recess has an opening edge. The opening edge of the recess includes first opening edges that are parallel to each other. The space between the recesses adjacent to each other in the extending direction of the first opening edge is set narrower than the space between the recesses adjacent to each other in the extending direction of the electric wire. | 03-14-2013 |
20130126234 | ELECTRIC WIRE WITH TERMINAL AND CONNECTOR - An electric wire with terminal includes an electric wire covering an outer periphery of a core wire with an insulating coating and a female terminal. The female terminal includes: a wire barrel having a bottom plate on which the core wire is placed and crimped onto the core wire; a groove portion extending from the bottom plate in a direction in which the core wire extends and whose surface on the side where the core wire is placed is bent into a concave shape. The groove portion has a water blocking wall molded by synthetic resin. The water blocking wall is provided to fill the inside of the groove portion. A region extending from the water blocking wall to the end of the insulating coating is covered with a water blocking coating, and the inner surface of the water blocking coating is in close contact with the water blocking wall. | 05-23-2013 |
20140235116 | ALUMINUM-BASED TERMINAL FITTING - Provided are an aluminum-based terminal fitting in which a Sn layer has high peel resistance, and a terminal connecting structure of an electric wire provided with the terminal fitting. The aluminum-based terminal fitting includes a wire barrel portion ( | 08-21-2014 |
Patent application number | Description | Published |
20100018745 | CONDUCTOR OF AN ELECTRIC WIRE, AND AN INSULATED WIRE - A conductor of an electric wire, and an insulated wire which are excellent in corrosion resistance and recyclability, of which the strength which is decreased by weight reduction and diameter reduction is improved. The conductor includes a strand which includes a first elemental wire made from pure copper and a second elemental wire made from a copper alloy. In the conductor, a cross-sectional area of the first elemental wire as a percentage of a cross-sectional area of the conductor is preferably within a range of 10 to 90%. Examples of the copper alloy include a Cu—Ni—Si alloy, and a copper alloy containing Sn, Ag, Mg, or Zn. The conductor may be compressed concentrically. The insulated wire is prepared by covering the conductor with an insulator. | 01-28-2010 |
20100071933 | ELECTRIC WIRE CONDUCTOR AND A METHOD OF PRODUCING THE SAME - A conductor excellent in tensile strength, breaking elongation, impact resistance, electrical conductivity, and fatigue resistance, and a production method thereof. The conductor includes elemental wires made from an aluminum alloy containing Si whose content is 0.3-1.2 mass %, Mg whose content makes an Mg/Si weight ratio in a range from 0.8 to 1.8, and a remainder essentially including Al and an unavoidable impurity. The conductor has tensile strength of 240 MPa or more, breaking elongation of 10% or more, impact absorption energy of 8 J/m or more, and electrical conductivity of 40% IACS or more. The production method includes the step of preparing a strand by bunching elemental wires with the above composition, and the step of subjecting the wire to solution treatment, quenching, and aging heat treatment. Solution treatment temperature is 500-580° C., and aging heat treatment temperature is 150-220° C. Heating in solution treatment is high frequency induction heating. | 03-25-2010 |
20100096185 | WIRING HARNESS AND A METHOD FOR PRODUCING THE SAME, AND A METHOD FOR CONNECTING INSULATED WIRES - A wiring harness which is excellent in peel strength at a joining portion where conductors of electric wires are joined together, even if at least one of the electric wires have a small diameter. A wiring harness includes insulated wires whose conductors are partly exposed, and a metal leaf with which the exposed conductors are bound, where the bound conductors are welded preferably by ultrasonic welding, and the conductors including elemental wires have a joining portion where the elemental wires are joined together, the joining portion being inside the metal leaf. The elemental wires and the metal leaf are preferably made from copper, a copper alloy, aluminum and/or an aluminum alloy, and are preferably made from a same metal or a same alloy. At least one of the conductors preferably has a cross-sectional area of 0.35 mm | 04-22-2010 |
20110036614 | ALUMINUM ELECTRIC WIRE FOR AN AUTOMOBILE AND A METHOD FOR PRODUCING THE SAME - An aluminum electric wire includes an annealing conductor that is made up of elemental wires made of an aluminum alloy containing 0.90-1.20 mass % Fe, 0.10-0.25 mass % Mg, 0.01-0.05 mass % Ti, 0.0005-0.0025 mass % B, and the balance being Al and has a tensile strength of 110 MPa or more, a breaking elongation of 15% or more, and an electric conductivity of 58% IACS or more, and an insulating material covering the conductor. The wire is produced by casting an aluminum alloy prepared by rapidly solidifying a molten aluminum alloy having the above composition, producing the wires by subjecting the alloy to plasticity processing, producing the conductor by bunching the wires, subjecting the wires or the conductor to annealing at 250° C. or higher, and then covering the conductor with the insulator. | 02-17-2011 |
20110247857 | Conductor of an electric wire, and an insulated wire - A conductor of an electric wire, and an insulated wire which are excellent in corrosion resistance and recyclability, of which the strength which is decreased by weight reduction and diameter reduction is improved. The conductor includes a strand which includes a first elemental wire made from pure copper and a second elemental wire made from a copper alloy. In the conductor, a cross-sectional area of the first elemental wire as a percentage of a cross-sectional area of the conductor is preferably within a range of 10 to 90%. Examples of the copper alloy include a Cu—Ni—Si alloy, and a copper alloy containing Sn, Ag, Mg, or Zn. The conductor may be compressed concentrically. The insulated wire is prepared by covering the conductor with an insulator. | 10-13-2011 |
20120061122 | CONDUCTOR FOR ELECTRIC WIRE, AND ELECTRIC WIRE FOR AUTOMOBILE - A conductor for electric wire that has excellent strength and excellent weldability, and an electric wire for automobile including the conductor. The conductor for electric wire contains a copper alloy having an oxygen content of 50 mass parts per million or less, the copper alloy containing 0.1 to 0.6 mass % Mg, and a balance of copper and an unavoidable impurity. It is preferable that the copper alloy further contains one or a plurality of material elements selected from the group consisting of Ag, In, Sr and Ca, the selected one or plurality of material elements being 0.0005 to 0.3 mass % in total. It is preferable that the copper alloy further contains 0.2 to 0.75 mass % Sn. | 03-15-2012 |
20120205151 | ANTICORROSIVE, COATED ELECTRIC WIRE WITH TERMINAL, AND WIRING HARNESS - Provided are an anticorrosive that is not sticky when a connected portion between a wire conductor and a terminal is subjected to anticorrosive treatment using the anticorrosive and accordingly has excellent handleability, and can coat the connected portion in a convincing way to prevent corrosion from building up at the connected portion, a coated electric wire with a terminal using the anticorrosive, and a wiring harness using the anticorrosive. The anticorrosive contains an ethylene-alpha-olefin copolymer that has a melt flow rate of 200 g/10 min or more at 190 degrees C. at 21.18 N, which is measured in accordance with the JIS K6922-1, wherein the ratio of copolymerization of an alpha-olefin in the ethylene-alpha-olefin copolymer is 10% by mass or more. In a coated electric wire with a terminal, a connected portion between a wire conductor and a terminal is coated with the anticorrosive. | 08-16-2012 |
20120217060 | ALUMINUM ALLOY WIRE - An aluminum alloy wire having excellent bending characteristics, strength, and electrically conductive characteristics, an aluminum alloy stranded wire, a covered electric wire including the above-described alloy wire or stranded wire, and a wire harness including the covered electric wire are provided. The aluminum alloy wire contains not less than 0.1% and not more than 1.5% by mass of Mg, not less than 0.03% and not more than 2.0% of Si, not less than 0.05% and not more than 0.5% of Cu, and a remainder including Al and an impurity, satisfies 0.8≦Mg/Si ratio by mass ≦3.5, has an electrical conductivity from 35% IACS to 58% IACS, a tensile strength from 150 MPa to 400 MPa, and an elongation not less than 2%. The aluminum alloy wire is manufactured through the steps of casting→rolling→wiredrawing→solution heat treatment. | 08-30-2012 |
20130098679 | ANTICORROSIVE POLYAMIDE RESIN COMPOSITION, AND ELECTRIC WIRE WITH TERMINAL - Provided is an anticorrosive polyamide resin composition having excellent anticorrosive capability by possessing excellent adhesive strength to a polyolefin resin and a metal and excellent elongation. The anticorrosive polyamide resin composition contains a resin component that contains 70 to 90 mass % of a polyamide resin, and 30 to 10 mass % of an acid-modified polyolefin resin. A maleic acid anhydride-modified polyolefin resin is preferably used as the acid-modified polyolefin resin. Polypropylene is preferably used as the polyolefin resin. | 04-25-2013 |
20130199842 | CRIMPED TERMINAL WIRE FOR AUTOMOBILE - To provide a crimped terminal wire for automobile that includes an aluminum electric wire, a connecting terminal made from a copper-based material, and a resin-coated portion that is provided in a range capable of inhibiting crevice corrosion that builds up in a crevice between the connecting terminal and a resin from reaching a bimetal contact portion between the aluminum electric wire and the connecting terminal. A crimped terminal wire for automobile includes an aluminum electric wire, a connecting terminal made from a copper-based material, crimped onto an end of the wire and including a crimped member, a crimped portion where the terminal is crimped onto the wire, and a resin-coated portion disposed on the crimped portion, wherein the resin-coated portion is disposed on the crimped portion while an entire periphery of the crimped portion is coated with the resin-coated portion. | 08-08-2013 |
20130255840 | ALUMINUM ELECTRIC WIRE FOR AN AUTOMOBILE AND A METHOD FOR PRODUCING THE SAME - An aluminum electric wire includes an annealing conductor that is made up of elemental wires made of an aluminum alloy containing 0.90-1.20 mass % Fe, 0.10-0.25 mass % Mg, 0.01-0.05 mass % Ti, 0.0005-0.0025 mass % B, and the balance being Al and has a tensile strength of 110 MPa or more, a breaking elongation of 15% or more, and an electric conductivity of 58% IACS or more, and an insulating material covering the conductor. The wire is produced by casting an aluminum alloy prepared by rapidly solidifying a molten aluminum alloy having the above composition, producing the wires by subjecting the alloy to plasticity processing, producing the conductor by bunching the wires, subjecting the wires or the conductor to annealing at 250° C. or higher, and then covering the conductor with the insulator. | 10-03-2013 |
20130264115 | ALUMINUM ALLOY WIRE, AND ALUMINUM ALLOY TWISTED WIRE, COVERED ELECTRICAL WIRE AND WIRE HARNESS USING THE SAME - An aluminum (Al) alloy wire, which is an extra fine wire having a wire diameter of 0.5 mm or less, contains, in mass %, Mg at 0.03% to 1.5%, Si at 0.02% to 2.0%, at least one element selected from Cu, Fe, Cr, Mn and Zr at a total of 0.1% to 1.0% and the balance being Al and impurities, and has an electrical conductivity of 40% IACS or more, a tensile strength of 150 MPa or more, and an elongation of 5% or more. By producing the extra fine wire from an Al alloy of a specific composition containing Zr, Mn and other specific elements, though the extra fine wire is extra fine, it has a fine structure with a maximum grain size of 50 μm or less and is superior in elongation. | 10-10-2013 |
20130292173 | CRIMPED TERMINAL WIRE FOR AUTOMOBILE - To provide a crimped terminal wire for automobile having a stable anticorrosion property in automobile environment. The wire includes an aluminum electric wire including an aluminum conductor wire coated with insulation, a copper connecting terminal onto an end of the aluminum electric wire, the terminal including a crimped member and an electrical contact portion, a crimped portion, and a resin-coated portion on the crimped portion, wherein an entire periphery of the crimped portion is coated with the resin-coated portion, and wherein the resin-coated portion is made from a material mainly made from a thermoplastic polyamide resin and having a tensile lap-shear strength of lapped aluminums of 6 N/mm | 11-07-2013 |