Patent application number | Description | Published |
20100124523 | Emissions Treatment Catalysts - An emissions treatment catalyst formed using pH-compatible ingredients is disclosed. Engine exhaust treatment systems including such catalysts are also provided. Methods of making and using these catalysts are also provided. Methods include creating precious metal-support composites where the precious metal precursor has a solution pH that is compatible an aqueous slurry pH of the support. In one example, a basic precious metal solution having a pH of 7 or greater is mixed with a promoted refractory metal oxide support having an aqueous slurry pH of 7 or greater. On the other hand, an acidic precious metal solution having a pH of less than 7 is mixed with a promoted refractory metal oxide support having an aqueous slurry pH of less than 7. The mixture of the salt and the promoted refractory metal oxide support can be thermally treated at a temperature of at least 180° C. to thermally fix the well-dispersed precious metal on the support. Complex ions of basic solutions and include tetraamine nitrate, tetraamine hydroxide, tetraamine acetate, a primary amine nitrate, a primary amine hydroxide, a primary amine acetate, or combinations thereof. The refractory metal oxide support can be promoted by oxides of lanthanum, barium, zirconium, neodymium, yttrium, praseodymium, somarium, ceria, or combinations thereof. | 05-20-2010 |
20100152032 | Aircraft Air Treatment Catalysts, Systems and Methods - Aircraft catalysts, systems, and methods are disclosed. In one or more embodiments, the catalysts comprise a substrate, at least a first washcoat layer on the substrate comprising a refractory metal oxide support having a catalytic metal component dispersed on the refractory metal oxide support, and an overcoat washcoat layer on the first layer comprising a manganese component. Catalysts prepared in accordance with embodiments of the invention exhibit improved life when used in aircraft. | 06-17-2010 |
20100158775 | Catalyst Systems and Methods for Treating Aircraft Cabin Air - Air treatment catalyst systems and methods for treating the air in the aircraft cabin environment are provided. The catalyst system and method remove ozone, volatile organic compounds, NOx and other pollutants. The catalyst system used to treat the cabin air comprises a plurality of discrete substrates having an ozone abatement catalyst loaded thereon and arranged in a stacked configuration between a source of the air stream and the passenger cabin, the at least the first two substrates adjacent the source of the air stream comprise an iron-based alloy. | 06-24-2010 |
20100158780 | Small Engine Palladium Catalyst Article and Method of Making - Catalyst articles comprising substantially only a palladium precious metal component and related methods of preparation and use are disclosed. Disclosed is a catalyst article comprising a first layer formed on a carrier substrate, wherein the first layer comprises a refractory metal oxide and has a surface that is substantially uniform; and a second layer formed on the first layer, wherein the second layer comprises i) an oxygen storage component that is about 50-90% by weight of the second layer and ii) a palladium component in an amount of about 10-150 g/ft | 06-24-2010 |
20110107752 | Small Engine Layered Catalyst Article and Method of Making - Catalyst articles comprising substantially only a palladium precious metal component in a first catalytic layer and a rhodium component in a second catalytic layer and related methods of preparation and use are disclosed. Also disclosed is a catalyst article comprising a first layer formed on a carrier substrate, wherein the first layer comprises a refractory metal oxide and has a surface that is substantially uniform; a second layer formed on the first layer, wherein the second layer comprises i) an oxygen storage component that is about 50-90% by weight of the second layer and ii) a palladium component in an amount of about 2-5% by weight of the second layer, wherein the palladium component is substantially the only platinum group metal component, and a palladium-free third layer comprising a rhodium component supported on a thermostable oxygen storage component which is about 80-99% by weight of the second layer. One or more improved properties are exhibited by the catalyst article. | 05-12-2011 |
20110217216 | Carbon Monoxide Conversion Catalyst - Catalyst articles comprising palladium and related methods of preparation and use are disclosed. Disclosed is a catalyst article comprising a first catalytic layer formed on a substrate, wherein the first catalytic layer comprises palladium impregnated on a ceria-free oxygen storage component and platinum impregnated on a refractory metal oxide, and a second catalytic layer formed on the first catalytic layer comprising platinum and rhodium impregnated on a ceria-containing oxygen storage component. The palladium component of the catalyst article is present in a higher proportion relative to the other platinum group metal components. The catalyst articles provide improved conversion of carbon monoxide in exhaust gases, particularly under rich engine operating conditions. | 09-08-2011 |
20120258254 | Methods For Providing High-Surface Area Coatings To Mitigate Hydrocarbon Deposits On Engine And Powertrain Components - Provided are methods related to preventing hydrocarbon residue buildup in engine, exhaust-gas-system or powertrain components. Prevention is achieved by applying coating of a mixed metal oxide via a suspension plasma spray. | 10-11-2012 |
20120258266 | Coatings For Engine And Powertrain Components To Prevent Buildup Of Deposits - Provided are methods and components related to preventing hydrocarbon residue buildup in engine components. Prevention is achieved using a coating of a mixed metal oxide. The mixed metal oxide comprises a mixture of at least two of Gd, Al, Ti, Ce, Pr, La, Y, Nd, and Mn. The coating can also contain amounts of precious metals, eg. Pt, Pd, Rh and/or Au. | 10-11-2012 |
20130156670 | Catalyst Systems And Methods For Treating Aircraft Cabin Air - Air treatment catalyst systems and methods for treating the air in the aircraft cabin environment are provided. The catalyst system and method remove ozone, volatile organic compounds, NOx and other pollutants. The catalyst system used to treat the cabin air comprises a plurality of discrete substrates having an ozone abatement catalyst loaded thereon and arranged in a stacked configuration between a source of the air stream and the passenger cabin, the at least the first two substrates adjacent the source of the air stream comprise an iron-based alloy. | 06-20-2013 |
20130323145 | Base Metal Catalyst Composition and Methods of Treating Exhaust From a Motorcycle - Aspects of the invention relate to a method of treating a gas stream generated by a motorcycle, the method comprising: contacting a gas stream containing hydrocarbons, carbon monoxide and nitrogen oxides and generated by a motorcycle under both rich and lean engine operating conditions with a base metal catalyst composition, thereby removing at least a part of the hydrocarbons, carbon monoxide and nitrogen oxides in gas stream. The base metal catalyst composition comprises a support including at least 10% by weight of reducible ceria, and about 3 to about 7 wt % MnO and about 8 to about 22 wt % CuO on the reducible ceria support. The base metal catalyst composition is effective to promote a steam reforming reaction of hydrocarbons and a water gas shift reaction to provide H | 12-05-2013 |
20130330258 | Base Metal Catalyst And Method Of Using Same - Aspects of the invention relate to a base metal catalyst composition effective to catalyze the abatement of hydrocarbons, carbon monoxide and nitrogen oxides under both rich and lean engine operating conditions comprising a support including at least 10% by weight of reducible ceria doped with up to about 60% by weight of one or more of oxides selected from the group Al, Pr, Sm, Zr, Y, Si, Ti and La; and a base metal oxide on the reducible ceria support, the base metal selected from one or more of Ni, Fe, Mn, Cu, Co, Ba, Mg, Ga, Ca, Sr, V, W, Bi and Mo, the base metal catalyst composition effective to promote a steam reforming reaction of hydrocarbons and a water gas shift reaction to provide H | 12-12-2013 |
20140178262 | Hollow Microsphere Catalyst Support and Methods of Making Same - Hollow porous metal oxide microspheres are provided. The microspheres may be used as a support for a catalyst, particularly an exhaust treatment catalyst for an internal combustion engine. Also provided are methods of making the microspheres, methods of using the microspheres as catalyst supports, and methods of exhaust treatment using catalyst articles comprising the microspheres. | 06-26-2014 |
20140274676 | Catalytic Article With Segregated Washcoat And Methods Of Making Same - Provided herein are catalytic articles and methods of making same using a single coat process. The catalytic article comprises an elongated substrate monolith having a plurality of longitudinally extending passages, each passage having at least a first surface and a second surface opposite the first surface, the first and second surfaces coated with at least a first coating and a second coating, wherein the first coating comprises a first catalyst composition and overlies the second coating on the first surface, the second coating comprises a second catalyst composition and overlies the first coating on the second surface, and wherein the first catalyst composition and second catalyst composition have a difference in surface charge. The washcoat may be applied as one slurry, which then self-segregates into two coatings. | 09-18-2014 |