| Patent application number | Description | Published |
|---|
| 20090071724 | DRILLING SYSTEMS INCLUDING FIBER-CONTAINING DIAMOND-IMPREGNATED CUTTING TOOLS - Diamond-impregnated cutting tools including fibers and drilling systems incorporating such tools are described. The cutting tools contain a diamond-impregnated cutting portion that contains fibers made from carbon, glass, ceramic, polymer, and the like. The fibers may be used to both control the tensile strength and the erosion rate of the matrix to optimize the cutting performance of the tools. Additionally, the fibers may also weaken the structure and allow higher modulus binders to be used for the cutting tools at a lower cost, allowing the amount of fibers to be tailored to retain the diamonds in the cutting portion for the desired amount. As the cutting portion erodes, the fibers may also increase the lubricity at the face of the cutting portion. Using the fibers allows the cutting tools to last longer and make them safer and more economical because they need to be replaced less often. | 03-19-2009 |
| 20090078469 | METHODS OF FORMING AND USING FIBER-CONTAINING DIAMOND-IMPREGNATED CUTTING TOOLS - Fibers for diamond-impregnated cutting tools and their associated methods for manufacture and use are described. A matrix is formed that contains fibers made from carbon, glass, ceramic, polymer, and the like. The matrix is then sintered to form a cutting portion of a drill bit. The type and concentration of the fibers can be modified to control the tensile strength and the erosion rate of the matrix to optimize the cutting performance of the tools. Additionally, the fibers may be added to the cutting section to weaken the structure and allow higher modulus binders to be used for the cutting tools at a lower cost, allowing the amount of fibers to be tailored to retain the diamonds in the cutting portion for the desired amount. As the cutting portion erodes, the fibers may also increase the lubricity at the face of the cutting portion. | 03-26-2009 |
| 20090283328 | REAMER WITH POLYCRYSTALLINE DIAMOND COMPACT INSERTS - Reamers for use in core-sample drilling having PDC inserts and methods for using the reamers with PDC inserts are described. A reamer with PDC inserts may be used to maintain borehole diameters, reduce deviation, and/or stabilize drill strings used in core sample drilling. The PDC inserts may be of different sizes and shapes and may be arranged around the reamer in various ways. | 11-19-2009 |
| 20100006344 | DRILL BITS WITH ENCLOSED FLUID SLOTS AND INTERNAL FLUTES - Core drill bits with long crown heights are described herein. The core drill bits have a series of slots or openings that are not located at the tip of the crown and are therefore enclosed in the body of the crown. The slots may be staggered and/or stepped throughout the crown. As the cutting portion of the drill bit erodes through normal use, the fluid/debris notches at the tip of the bit are eliminated. As the erosion progresses, the slots become exposed and then they function as fluid/debris ways. This configuration allows the crown height to be extended and lengthened without substantially reducing the structural integrity of the drill bit. | 01-14-2010 |
| 20100008738 | FIBER-CONTAINING SINTERED CUTTING TOOLS - Fibers for diamond-impregnated cutting tools and their associated methods for manufacture and use are described. A matrix is formed that contains fibers made from carbon, glass, ceramic, polymer, and the like. The matrix is then sintered to form a cutting portion of a drill bit. The type and concentration of the fibers can be modified to control the tensile strength and the erosion rate of the matrix to optimize the cutting performance of the tools. Additionally, the fibers may be added to the cutting section to weaken the structure and allow higher modulus binders to be used for the cutting tools at a lower cost, allowing the amount of fibers to be tailored to retain the diamonds in the cutting portion for the desired amount. As the cutting portion erodes, the fibers may also increase the lubricity at the face of the cutting portion. | 01-14-2010 |
| 20100012381 | DRILL BITS WITH NOTCHES AND ENCLOSED SLOTS - Core drill bits with long crown heights are described herein. The core drill bits have a series of slots or openings that are not located at the tip of the crown and are therefore enclosed in the body of the crown. The slots may be staggered and/or stepped throughout the crown. As the cutting portion of the drill bit erodes through normal use, the fluid/debris notches at the tip of the bit are eliminated. As the erosion progresses, the slots become exposed and then they function as fluid/debris ways. This configuration allows the crown height to be extended and lengthened without substantially reducing the structural integrity of the drill bit. | 01-21-2010 |
| 20100012382 | DRILL BITS WITH INCREASED CROWN HEIGHT - Core drill bits with long crown heights are described herein. The core drill bits have a series of slots or openings that are not located at the tip of the crown and are therefore enclosed in the body of the crown. The slots may be staggered and/or stepped throughout the crown. As the cutting portion of the drill bit erodes through normal use, the fluid/debris notches at the tip of the bit are eliminated. As the erosion progresses, the slots become exposed and then they function as fluid/debris ways. This configuration allows the crown height to be extended and lengthened without substantially reducing the structural integrity of the drill bit. | 01-21-2010 |
| 20100012385 | DRILL BITS WITH ENCLOSED FLUID SLOTS - Core drill bits with long crown heights are described herein. The core drill bits have a series of slots or openings that are not located at the tip of the crown and are therefore enclosed in the body of the crown. The slots may be staggered and/or stepped throughout the crown. As the cutting portion of the drill bit erodes through normal use, the fluid/debris notches at the tip of the bit are eliminated. As the erosion progresses, the slots become exposed and then they function as fluid/debris ways. This configuration allows the crown height to be extended and lengthened without substantially reducing the structural integrity of the drill bit. | 01-21-2010 |
| 20100012386 | DRILL BITS WITH ENCLOSED SLOTS - Core drill bits with long crown heights are described herein. The core drill bits have a series of slots or openings that are not located at the tip of the crown and are therefore enclosed in the body of the crown. The slots may be staggered and/or stepped throughout the crown. As the cutting portion of the drill bit erodes through normal use, the fluid/debris notches at the tip of the bit are eliminated. As the erosion progresses, the slots become exposed and then they function as fluid/debris ways. This configuration allows the crown height to be extended and lengthened without substantially reducing the structural integrity of the drill bit. | 01-21-2010 |
| 20100089660 | DRILL BITS WITH AXIALLY-TAPERED WATERWAYS - Implementations of the present invention include drilling tools having axially-tapered waterways that can increase flushing and bit life, while also decreasing clogging. According to some implementations of the present invention, the waterways can be radially tapered in addition to being axially tapered. The axially-tapered waterways can include notches extending into the cutting face of the drilling tools and/or slots enclosed within the crown of the drilling tools. Implementations of the present invention also include drilling systems including drilling tools having axially-tapered waterways, and methods of forming drilling tools having axially-tapered waterways. | 04-15-2010 |
| 20100243331 | HELICAL DRILLING APPARATUS, SYSTEMS, AND METHODS - A down-the-hole assembly includes a housing having a central axis and a mechanical gear box positioned within the housing. The mechanical gear box is coupled to the housing such that rotation of the housing at a first rotational rate provides a rotary input to the mechanical gear box. A rotary cutting bit is coupled to the mechanical gear box. The mechanical gear box is configured to rotate said rotary cutting bit at a second rotational rate in response to that rotary input from the housing. The second rotational rate is greater than the first rotational rate. The mechanical gear box is also further configured to cause the rotary cutting bit to orbit about the central axis of the housing. | 09-30-2010 |
| 20110031027 | CORE DRILL BITS WITH ENCLOSED FLUID SLOTS - Core drill bits with long crown heights are described herein. The core drill bits have a series of slots or openings that are not located at the tip of the crown and are therefore enclosed in the body of the crown. The slots may be staggered and/or stepped throughout the crown. As the cutting portion of the drill bit erodes through normal use, the fluid/debris notches at the tip of the bit are eliminated. As the erosion progresses, the slots become exposed and then they function as fluid/debris ways. This configuration allows the crown height to be extended and lengthened without substantially reducing the structural integrity of the drill bit. | 02-10-2011 |
| 20110036640 | DIAMOND IMPREGNATED BIT WITH AGGRESSIVE FACE PROFILE - A drill bit includes a crown defining a central axis. The crown includes at least one segment. The segment includes a planar portion and a plurality of surface features continuous with and extending away from the planar portion. The surface features are discontinuous within the segment with respect to a first arced path defined at a first radial distance from the central axis. | 02-17-2011 |
| 20110067924 | IMPREGNATED CUTTING ELEMENTS WITH LARGE ABRASIVE CUTTING MEDIA AND METHODS OF MAKING AND USING THE SAME - Implementations of the present invention include impregnated drill bits having a plurality of relatively large abrasive cutting media, such as polycrystalline diamonds, embedded therein. According to some implementations of the present invention, the relatively large abrasive cutting media can be dispersed in an unorganized arrangement throughout at least a portion of the crown. Additionally, one or more implementations can include a second plurality of relatively small abrasive cutting media. Implementations of the present invention also include drilling systems including impregnated drill bits having a plurality of relatively large abrasive cutting media embedded therein, methods of using such impregnated drill bits, and methods of forming such impregnated drill bits. | 03-24-2011 |
| 20110127086 | HELICAL DRILLING APPARATUS, SYSTEMS, AND METHODS - A down-the-hole assembly includes a housing having a central axis and a mechanical gear box positioned within the housing. The mechanical gear box is coupled to the housing such that rotation of the housing at a first rotational rate provides a rotary input to the mechanical gear box. A rotary cutting bit is coupled to the mechanical gear box. The mechanical gear box is configured to rotate said rotary cutting bit at a second rotational rate in response to that rotary input from the housing. The second rotational rate is greater than the first rotational rate. The mechanical gear box is also further configured to cause the rotary cutting bit to orbit about the central axis of the housing. | 06-02-2011 |
