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| 20100065926 | PHOTORESIST ETCH BACK METHOD FOR GATE LAST PROCESS - A method is provided for fabricating a semiconductor device. The method includes providing a substrate including a dummy gate structure formed thereon, removing the dummy gate structure to form a trench, forming a first metal layer over the substrate to fill a portion of the trench, forming a protection layer in a remaining portion of the trench, removing a unprotected portion of the first metal layer, removing the protection layer from the trench, and forming a second metal layer over the substrate to fill the trench. | 03-18-2010 |
| 20100068877 | METHOD FOR TUNING A WORK FUNCTION OF HIGH-K METAL GATE DEVICES - The present disclosure provides a method of fabricating a semiconductor device that includes providing a semiconductor substrate, forming first and second transistors in the substrate, the first transistor having a first gate structure that includes a first dummy gate, the second transistor having a second gate structure that includes a second dummy gate, removing the first and second dummy gates thereby forming a first trench and a second trench, respectively, forming a first metal layer to partially fill in the first and second trenches, removing the first metal layer within the first trench, forming a second metal layer to partially fill in the first and second trenches, forming a third metal layer to partially fill in the first and second trenches, reflowing the second metal layer and the third metal layer, and forming a fourth metal layer to fill in the remainder of the first and second trenches. | 03-18-2010 |
| 20110059601 | METHOD FOR TUNING A WORK FUNCTION OF HIGH-K METAL GATE DEVICES - A method of fabricating a semiconductor device includes forming a first trench and a second trench on a semiconductor substrate and forming a first metal layer in the first and second trenches. The first metal layer is then removed, at least partially, from within the first trench but not the second trench. A second metal layer and a third metal layer are formed in the first and second trenches. A thermal process is used to reflow the second metal layer and the third metal layer | 03-10-2011 |
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| 20080254588 | METHODS FOR FORMING TRANSISTORS WITH HIGH-K DIELECTRIC LAYERS AND TRANSISTORS FORMED THEREFROM - A method for forming a semiconductor structure includes forming a gate dielectric layer over a substrate. A top surface of the gate dielectric layer is treated so as to at least partially nitridize the gate dielectric layer. The treated gate dielectric layer is thermally treated with an oxygen-containing precursor such that the at least partially nitridized gate dielectric layer has a nitrogen concentration between about 0.5 atomic percentage (at. %) and about 20 at %. | 10-16-2008 |
| 20100001369 | DEVICE LAYOUT FOR GATE LAST PROCESS - A semiconductor device is provided that includes a semiconductor substrate having a first region and a second region, transistors having metal gates formed in the first region, an isolation structure formed in the second region, at least one junction device formed proximate the isolation structure in the second region, and a stopping structure formed overlying the isolation structure in the second region. | 01-07-2010 |
| 20100052058 | DOWNSIZE POLYSILICON HEIGHT FOR POLYSILICON RESISTOR INTEGRATION OF REPLACEMENT GATE PROCESS - A semiconductor device and method for fabricating a semiconductor device protecting a resistive structure in gate replacement processing is disclosed. The method comprises providing a semiconductor substrate; forming at least one gate structure including a dummy gate over the semiconductor substrate; forming at least one resistive structure including a gate over the semiconductor substrate; exposing a portion of the gate of the at least one resistive structure; forming an etch stop layer over the semiconductor substrate, including over the exposed portion of the gate; removing the dummy gate from the at least one gate structure to create an opening; and forming a metal gate in the opening of the at least one gate structure. | 03-04-2010 |
| 20100052065 | NEW METHOD FOR MECHANICAL STRESS ENHANCEMENT IN SEMICONDUCTOR DEVICES - The present disclosure provides an integrated circuit. The integrated circuit includes a semiconductor substrate having an active region; at least one operational device on the active region, wherein the operational device include a strained channel; and at least one first dummy gate disposed at a side of the operational device and on the active region. | 03-04-2010 |
| 20100065915 | CHEMICAL MECHANICAL POLISHING (CMP) METHOD FOR GATE LAST PROCESS - A method for fabricating a semiconductor device is provided which includes providing a semiconductor substrate, forming a plurality of transistors, each transistor having a dummy gate structure, forming a contact etch stop layer (CESL) over the substrate including the dummy gate structures, forming a first dielectric layer to fill in a portion of each region between adjacent dummy gate structures, forming a chemical mechanical polishing (CMP) stop layer over the CESL and first dielectric layer, forming a second dielectric layer over the CMP stop layer, performing a CMP on the second dielectric layer that substantially stops at the CMP stop layer, and performing an overpolishing to expose the dummy gate structure. | 03-18-2010 |
| 20100270627 | METHOD FOR PROTECTING A GATE STRUCTURE DURING CONTACT FORMATION - A method for fabricating a semiconductor device is disclosed. The method includes providing a substrate; forming at least one gate structure over the substrate; forming a plurality of doped regions in the substrate; forming an etch stop layer over the substrate; removing a first portion of the etch stop layer, wherein a second portion of the etch stop layer remains over the plurality of doped regions; forming a hard mask layer over the substrate; removing a first portion of the hard mask layer, wherein a second portion of the hard mask layer remains over the at least one gate structure; and forming a first contact through the second portion of the hard mask layer to the at least one gate structure, and a second contact through the second portion of the etch stop layer to the plurality of doped regions. | 10-28-2010 |
| 20110195549 | GATE STACK FOR HIGH-K/METAL GATE LAST PROCESS - A method for fabricating an integrated circuit device is disclosed. An exemplary method includes providing a substrate; forming a high-k dielectric layer over the substrate; forming a first capping layer over the high-k dielectric layer; forming a second capping layer over the first capping layer; forming a dummy gate layer over the second capping layer; performing a patterning process to form a gate stack including the high-k dielectric layer, first and second capping layers, and dummy gate layer; removing the dummy gate layer from the gate stack, thereby forming an opening that exposes the second capping layer; and filling the opening with a first metal layer over the exposed second capping layer and a second metal layer over the first metal layer, wherein the first metal layer is different from the second metal layer and has a work function suitable to the semiconductor device. | 08-11-2011 |
| 20110233683 | CHEMICAL MECHANICAL POLISHING (CMP) METHOD FOR GATE LAST PROCESS - A method for fabricating a semiconductor device is provided which includes providing a semiconductor substrate, forming a plurality of transistors, each transistor having a dummy gate structure, forming a contact etch stop layer (CESL) over the substrate including the dummy gate structures, forming a first dielectric layer to fill in a portion of each region between adjacent dummy gate structures, forming a chemical mechanical polishing (CMP) stop layer over the CESL and first dielectric layer, forming a second dielectric layer over the CMP stop layer, performing a CMP on the second dielectric layer that substantially stops at the CMP stop layer, and performing an overpolishing to expose the dummy gate structure. | 09-29-2011 |
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| 20090218623 | SOI DEVICES AND METHODS FOR FABRICATING THE SAME - Silicon on insulator (SOI) devices and methods for fabricating the same are provided. An exemplary embodiment of a SOI device comprises a substrate. A first insulating layer is formed over the substrate. A plurality of semiconductor islands is formed over the first insulating layer, wherein the semiconductor islands are isolated from each other. A second insulating layer is formed over the first insulating layer, protruding over the semiconductor islands and surrounding thereof. At least one recess is formed in a portion of the second insulating layer adjacent to a pair of the semiconductor islands. A first dielectric layer is formed on a portion of each of the semiconductor islands. A conductive layer is formed over the first dielectric layer and over the second insulating layer exposed by the recess. A pair of source/drain regions is oppositely formed in portions of each of the semiconductor islands not covered by the first dielectric layer and the conductive layer. | 09-03-2009 |
| 20090298243 | SOI DEVICES AND METHODS FOR FABRICATING THE SAME - Silicon on insulator (SOI) devices and methods for fabricating the same are provided. An exemplary embodiment of a SOI device comprises a substrate. A first insulating layer is formed over the substrate. A plurality of semiconductor islands is formed over the first insulating layer, wherein the semiconductor islands are isolated from each other. A second insulating layer is formed over the first insulating layer, protruding over the semiconductor islands and surrounding thereof. At least one recess is formed in a portion of the second insulating layer adjacent to a pair of the semiconductor islands. A first dielectric layer is formed on a portion of each of the semiconductor islands. A conductive layer is formed over the first dielectric layer and over the second insulating layer exposed by the recess. A pair of source/drain regions is oppositely formed in portions of each of the semiconductor islands not covered by the first dielectric layer and the conductive layer. | 12-03-2009 |
| 20100117190 | FUSE STRUCTURE FOR INTERGRATED CIRCUIT DEVICES - A fuse structure for an IC device and methods of fabricating the structure are provided. The fuse structure comprises a metal-containing conductive strip formed over a portion of a semiconductor substrate. A dielectric layer is formed over the semiconductor substrate, covering the conductive strip. A first interconnect and a second interconnect are formed in vias extending through the dielectric layer, each physically and electrically connecting to a part of the conductive layer. First and second wiring structures are formed over the dielectric layer in electrical contact with the first and second interconnects respectively. The contact area between one of the interconnects and the strip is chosen so that electromigration will occur when a pre-selected current is applied to the fuse structure. | 05-13-2010 |
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| 20100044783 | INTEGRATED CIRCUIT METAL GATE STRUCTURE AND METHOD OF FABRICATION - A method is provided for forming a metal gate using a gate last process. A trench is formed on a substrate. The profile of the trench is modified to provide a first width at the aperture of the trench and a second width at the bottom of the trench. The profile may be formed by including tapered sidewalls. A metal gate may be formed in the trench having a modified profile. Also provided is a semiconductor device including a gate structure having a larger width at the top of the gate than the bottom of the gate. | 02-25-2010 |
| 20100052060 | Dummy gate structure for gate last process - A semiconductor device is provided which includes a semiconductor substrate having a first portion and a second portion, transistors formed in the first portion of the substrate, each transistor having a gate structure with a high-k dielectric and a metal gate, a device element formed in the second portion of the substrate, the device element being isolated by an isolation region, and a polishing stopper formed adjacent the isolation region and having a surface that is substantially planar with a surface of the gate structures of the transistors in the first region. | 03-04-2010 |
| 20100087038 | METHOD FOR N/P PATTERNING IN A GATE LAST PROCESS - A method is provided that includes providing a substrate, forming a first gate structure in a first region and a second gate structure in a second region, the first and second gate structures each including a high-k dielectric layer, a silicon layer, and a hard mask layer, where the silicon layer of the first gate structure has a different thickness than the silicon layer of the second gate structure, forming an interlayer dielectric (ILD) over the first and second gate structures, performing a chemical mechanical polishing (CMP) on the ILD, removing the silicon layer from the first gate structure thereby forming a first trench, forming a first metal layer to fill in the first trench, removing the hard mask layer and the silicon layer from the second gate structure thereby forming a second trench, and forming a second metal layer to fill in the second trench. | 04-08-2010 |
| 20100087055 | METHOD FOR GATE HEIGHT CONTROL IN A GATE LAST PROCESS - Provided is a method that includes forming first and second gate structures in first and second regions, respectively, the first gate structure including a first hard mask layer having a first thickness and the second gate structure including a second hard mask layer having a second thickness less than the first thickness, removing the second hard mask layer from the second gate structure, forming an inter-layer dielectric (ILD) over the first and second gate structures, performing a first chemical mechanical polishing (CMP), remove the silicon layer from the second gate structure thereby forming a first trench, forming a first metal layer to fill the first trench, performing a second CMP, remove the remaining portion of the first hard mask layer and the silicon layer from the first gate structure thereby forming a second trench, forming a second metal layer to fill the second trench, and performing a third CMP. | 04-08-2010 |
| 20100087056 | METHOD FOR GATE HEIGHT CONTROL IN A GATE LAST PROCESS - A method is provided for fabricating a semiconductor device that includes providing a semiconductor substrate, forming a transistor in the substrate, the transistor having a gate structure that includes a dummy gate structure, forming an inter-layer dielectric (ILD), performing a first chemical mechanical polishing (CMP) to expose a top surface of the dummy gate structure, removing a portion of the ILD such that a top surface of the ILD is at a distance below the top surface of the dummy gate structure, forming a material layer over the ILD and dummy gate structure, performing a second CMP on the material layer to expose the top surface of the dummy gate structure, removing the dummy gate structure thereby forming a trench, forming a metal layer to fill in the trench, and performing a third CMP that substantially stops at the top surface of the ILD. | 04-08-2010 |
