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Karl M. Brown

Karl M. Brown, San Jose, CA US

Patent application numberDescriptionPublished
20110045170IN-SITU DEPOSITION OF BATTERY ACTIVE LITHIUM MATERIALS BY THERMAL SPRAYING - A method and apparatus for forming an electrochemical layer of a thin film battery is provided. A precursor mixture comprising electrochemically active precursor particles dispersed in a carrying medium is provided to a processing chamber and thermally treated using a combustible gas mixture also provided to the chamber. The precursor is converted to nanocrystals by the thermal energy, and the nanocrystals are deposited on a substrate. A second precursor may be blended with the nanocrystals as they deposit on the surface to enhance adhesion and conductivity.02-24-2011
20110045206IN-SITU DEPOSITION OF BATTERY ACTIVE LITHIUM MATERIALS BY PLASMA SPRAYING - A method and apparatus for forming an electrochemical layer of a thin film battery is provided. A precursor mixture comprising precursor particles dispersed in a carrying medium is activated in an activation chamber by application of an electric field to ionize at least a portion of the precursor mixture. The activated precursor mixture is then mixed with a combustible gas mixture to add thermal energy to the precursor particles, converting them to nanocrystals, which deposit on a substrate. A second precursor may be blended with the nanocrystals as they deposit on the surface to enhance adhesion and conductivity.02-24-2011

Karl M. Brown, Los Gatos, CA US

Patent application numberDescriptionPublished
20100196599STAGGERED DUAL PROCESS CHAMBERS USING ONE SINGLE FACET ON A TRANSFER MODULE - A method and apparatus for increasing the throughput of substrate processing systems is provided. A processing chamber configured for attachment to a cluster tool for processing substrates has dual, staggered processing regions. The processing regions are isolated from one another such that a substrate may be processed in each region simultaneously.08-05-2010

Karl M. Brown, Mountain View, CA US

Patent application numberDescriptionPublished
20090197419PROCESS FOR REMOVING HIGH STRESSED FILM USING LF OR HF BIAS POWER AND CAPACITIVELY COUPLED VHF SOURCE POWER WITH ENHANCED RESIDUE CAPTURE - A method of fabricating multilayer interconnect structures on a semiconductor wafer uses an interior surface of a metal lid that has been roughed to a surface roughness in excess of RA 2000 with a reentrant surface profile. The metal lid is installed as the ceiling of a plasma clean reactor chamber having a wafer pedestal facing the interior surface of the ceiling.08-06-2009
20090229969Physical vapor deposition method with a source of isotropic ion velocity distribution at the wafer surface - In a plasma enhanced physical vapor deposition of a material onto workpiece, a metal target faces the workpiece across a target-to-workpiece gap less than a diameter of the workpiece. A carrier gas is introduced into the chamber and gas pressure in the chamber is maintained above a threshold pressure at which mean free path is less than 5% of the gap. RF plasma source power from a VHF generator is applied to the target to generate a capacitively coupled plasma at the target, the VHF generator having a frequency exceeding 30 MHz. The plasma is extended across the gap to the workpiece by providing through the workpiece a first VHF ground return path at the frequency of the VHF generator.09-17-2009
20100039747ELECTROSTATIC CHUCK ASSEMBLY - Embodiments of the present invention provide a cost effective electrostatic chuck assembly capable of operating over a wide temperature range in an ultra-high vacuum environment while minimizing thermo-mechanical stresses within the electrostatic chuck assembly. In one embodiment, the electrostatic chuck assembly includes a dielectric body having chucking electrodes which comprise a metal matrix composite material with a coefficient of thermal expansion (CTE) that is matched to the CTE of the dielectric body.02-18-2010
20100089315SHUTTER DISK FOR PHYSICAL VAPOR DEPOSITION CHAMBER - A shutter disk suitable for shield a substrate support in a physical vapor deposition chamber is provided. In one embodiment, the shutter disk includes a disk-shaped body having an outer diameter disposed between a top surface and a bottom surface. The disk-shape body includes a double step connecting the bottom surface to the outer diameter.04-15-2010
20100096261PHYSICAL VAPOR DEPOSITION REACTOR WITH CIRCULARLY SYMMETRIC RF FEED AND DC FEED TO THE SPUTTER TARGET - In a PVD reactor having a sputter target at the ceiling, a conductive housing enclosing the rotating magnet assembly has a central port for the rotating magnet axle. A conductive hollow cylinder of the housing surrounds an external portion of the spindle. RF power is coupled to a radial RF connection rod extending radially from the hollow cylinder. DC power is coupled to another radial DC connection rod extending radially from the hollow cylinder.04-22-2010

Patent applications by Karl M. Brown, Mountain View, CA US

Karl M. Brown, Maineville, OH US

Patent application numberDescriptionPublished
20110244233Radiation-curable insulation composition - Disclosed is a radiation-curable insulation composition. The composition comprises from 5% to 35%, by weight, of an ethylene-vinyl acetate copolymer, 30% to 65% of a high density polyethylene, 30% to 60% of a metal hydroxide, 0.5% to 5% of a mercaptobenzimidazole salt, 0.05% to 5% of a phenolic antioxidant, 0.05% to 5% of zinc oxide, and 0.5% to 5% of a crosslinking agent. The composition is useful for wire and cable insulation applications. It provides the wire and cable insulation with improved abrasion resistance.10-06-2011