Patent application number | Description | Published |
20080206576 | Superabrasive compact including diamond-silicon carbide composite, methods of fabrication thereof, and applications therefor - Embodiments of the present invention relate to diamond-silicon carbide composites, superabrasive compacts including such diamond-silicon carbide composites, and methods of fabricating such diamond-silicon carbide composites and superabrasive compacts. In one embodiment, a superabrasive compact includes a substrate and a superabrasive table bonded to the substrate. The superabrasive table comprises diamond-silicon carbide composite including a matrix comprising nanometer-sized silicon carbide grains and micrometer-sized diamond grains dispersed through the matrix. In another embodiment, a method of fabricating a superabrasive compact is disclosed. An assembly comprising a mixture including diamond particles and silicon is formed. The silicon comprises amorphous silicon, crystalline silicon crystallized from amorphous silicon formed by a milling process, or combinations thereof. A substrate is positioned in proximity to the mixture. The assembly is subjected to heat and pressure to form a superabrasive compact comprising a superabrasive table bonded to the substrate. The superabrasive table comprises diamond-silicon carbide composite including diamond grains dispersed through a matrix of silicon carbide grains. | 08-28-2008 |
20090152015 | SUPERABRASIVE MATERIALS AND COMPACTS, METHODS OF FABRICATING SAME, AND APPLICATIONS USING SAME - Embodiments of the present invention relate to superabrasive materials, superabrasive compacts employing such superabrasive materials, and methods of fabricating such superabrasive materials and compacts. One or more embodiments of a superabrasive material include a plurality of first superabrasive regions characteristic of being formed at least partially from a plurality of agglomerates, with each first superabrasive region including a plurality of first superabrasive grains that exhibit a first average grain size, and a matrix through which the plurality of first superabrasive regions is dispersed. The matrix includes a plurality second intercrystalline-bonded superabrasive grains that exhibit a second average grain size. The superabrasive material exhibits one or more of the following characteristics: (1) the first average grain size being less than that of the second average grain size; (2) the plurality of first superabrasive regions exhibiting a selectivity to be preferentially removed from the matrix; or (3) a thermal stability of the plurality of first superabrasive regions being greater than that of the matrix. | 06-18-2009 |
20090260895 | Polycrystalline diamond materials, methods of fabricating same, and applications using same - Embodiments relate to methods of fabricating PCD materials by subjecting a mixture that exhibits a broad diamond particle size distribution to a HPHT process, PCD materials so-formed, and PDCs including a polycrystalline diamond table comprising such PCD materials. In an embodiment, a method includes subjecting a mixture to heat and pressure sufficient to form a PCD material. The mixture comprises a plurality of diamond particles exhibiting a diamond particle size distribution characterized, in part, by a parameter θ that is less than about 1.0, where | 10-22-2009 |
20100084196 | POLYCRYSTALLINE DIAMOND, POLYCRYSTALLINE DIAMOND COMPACT, METHOD OF FABRICATING SAME, AND VARIOUS APPLICATIONS - Embodiments of the invention relate to polycrystalline diamond (“PCD”) exhibiting enhanced diamond-to-diamond bonding. In an embodiment, PCD includes a plurality of diamond grains defining a plurality of interstitial regions. A metal-solvent catalyst occupies at least a portion of the plurality of interstitial regions. The plurality of diamond grains and the metal-solvent catalyst collectively exhibit a coercivity of about 115 Oersteads (“Oe”) or more and a specific magnetic saturation of about 15 Gauss·cm | 04-08-2010 |
20100307069 | POLYCRYSTALLINE DIAMOND COMPACT - Embodiments of the invention relate to polycrystalline diamond (“PCD”) exhibiting enhanced diamond-to-diamond bonding. In an embodiment, PCD includes a plurality of diamond grains defining a plurality of interstitial regions. A metal-solvent catalyst occupies at least a portion of the plurality of interstitial regions. The plurality of diamond grains and the metal-solvent catalyst collectively exhibit a coercivity of about 115 Oersteads (“Oe”) or more and a specific magnetic saturation of about 15 Gauss·cm | 12-09-2010 |
20100307070 | METHOD OF FABRICATING POLYCRYSTALLINE DIAMOND AND A POLYCRYSTALLINE DIAMOND COMPACT - Embodiments of the invention relate to polycrystalline diamond (“PCD”) exhibiting enhanced diamond-to-diamond bonding. In an embodiment, PCD includes a plurality of diamond grains defining a plurality of interstitial regions. A metal-solvent catalyst occupies at least a portion of the plurality of interstitial regions. The plurality of diamond grains and the metal-solvent catalyst collectively exhibit a coercivity of about 115 Oersteads (“Oe”) or more and a specific magnetic saturation of about 15 Gauss·cm | 12-09-2010 |
20100310855 | POLYCRYSTALLINE DIAMOND - Embodiments of the invention relate to polycrystalline diamond (“PCD”) exhibiting enhanced diamond-to-diamond bonding. In an embodiment, PCD includes a plurality of diamond grains defining a plurality of interstitial regions. A metal-solvent catalyst occupies at least a portion of the plurality of interstitial regions. The plurality of diamond grains and the metal-solvent catalyst collectively exhibit a coercivity of about 115 Oersteads (“Oe”) or more and a specific magnetic saturation of about 15 Gauss·cm | 12-09-2010 |
20110189468 | POLYCRYSTALLINE DIAMOND COMPACT AND METHOD OF FABRICATING SAME - Embodiments of the invention relate to polycrystalline diamond (“PCD”) exhibiting enhanced diamond-to-diamond bonding. In an embodiment, PCD includes a plurality of diamond grains defining a plurality of interstitial regions. A metal-solvent catalyst occupies at least a portion of the plurality of interstitial regions. The plurality of diamond grains and the metal-solvent catalyst collectively exhibit a coercivity of about 115 Oersteads or more and a specific magnetic saturation of about 15 Gauss·cm | 08-04-2011 |
20110258937 | METHODS OF FABRICATING A SUPERABRASIVE COMPACT INCLUDING A DIAMOND-SILICON CARBIDE COMPOSITE TABLE - Embodiments relate to superabrasive compacts including a diamond-silicon carbide composite table, and methods of fabricating such superabrasive compacts. In an embodiment, a method of fabricating a superabrasive compact is disclosed. An assembly comprising a mixture including diamond particles and silicon is formed. The silicon comprises amorphous silicon, crystalline silicon crystallized from amorphous silicon formed by a milling process, or combinations thereof. A substrate is positioned in proximity to the mixture. The assembly is subjected to a high-pressure/high-temperature process to form a superabrasive compact comprising a superabrasive table bonded to the substrate. The superabrasive table comprises diamond-silicon carbide composite including diamond grains dispersed through a matrix of silicon carbide grains. | 10-27-2011 |
20120011779 | POLYCRYSTALLINE DIAMOND MATERIALS AND RELATED PRODUCTS - Embodiments relate to methods of fabricating PCD materials by subjecting a mixture that exhibits a broad diamond particle size distribution to an HPHT process, PCD materials so-formed, and PDCs including a polycrystalline diamond table comprising such PCD materials. In an embodiment, a PCD material includes a plurality of bonded diamond grains that exhibit a substantially unimodal diamond grain size distribution characterized, at least in part, by a parameter θ that is less than about 1.0. | 01-19-2012 |
20120181090 | ROTARY DRILL BIT INCLUDING AT LEAST ONE SUPERABRASIVE CUTTING ELEMENT HAVING A DIAMOND-SILICON CARBIDE COMPOSITE TABLE - Embodiments relate to rotary drill bits that employ superabrasive cutting elements including a diamond-silicon carbide composite table. In an embodiment, a rotary drill bit includes a bit body configured to engage a subterranean formation. The bit body includes a plurality of blades. The rotary drill bit further includes a plurality of superabrasive cutting elements. Each of the superabrasive cutting elements is attached to a corresponding one of the cutting blades. At least one of the superabrasive cutting elements includes a substrate and a superabrasive table bonded to the substrate. The superabrasive table comprises diamond-silicon carbide composite including a matrix comprising nanometer-sized silicon carbide grains and micrometer-sized diamond grains dispersed through the matrix. | 07-19-2012 |
20130105232 | ROTARY DRILL BIT INCLUDING POLYCRYSTALLINE DIAMOND CUTTING ELEMENTS | 05-02-2013 |