Patent application number | Description | Published |
20080292968 | Organic/Inorganic Composite Separator Having Morphology Gradient, Manufacturing Method Thereof and Electrochemical Device Containing the Same - Disclosed is an organic/inorganic composite separator including: a porous substrate having pores; and a porous active layer containing a mixture of inorganic particles and a binder polymer with which at least one surface of the porous substrate is coated. The organic/inorganic composite separator of the present invention may be useful to enhance peeling and scratch resistances and improve a lamination characteristic by introducing a porous active layer onto a porous substrate having pores, the porous active layer having heterogeneity of morphology toward a thickness direction in which a content ratio of the binder polymer/inorganic particles present in a surface layer is higher than that of the binder polymer/inorganic particles present inside the surface layer. Accordingly, the stability and performances of a battery can be improved together since the detachment of inorganic particles from the porous active layer may be reduced during the assembly process of the electrochemical device. | 11-27-2008 |
20080311479 | Electrode With Enhanced Safety and Electrochemical Device Having the Same - Disclosed is an electrode having a current collector coated with an electrode active material, wherein non-coated regions of the electrode and boundary regions of intermittently pattern-coated electrodes are coated with a porous active layer including a mixture of inorganic particles and a binder polymer. The electrode of the present invention may be useful to improve safety of a battery and also minimize reduction in the capacity of a battery by introducing the porous active layer onto non-coated regions of the electrode and/or boundary regions of the intermittently pattern-coated electrodes to prevent internal short circuit caused by the contact between both electrodes, wherein the boundary regions are coated with the electrode active material but vulnerable to the electrical short circuit. | 12-18-2008 |
20090111025 | ORGANIC/INORGANIC COMPOSITE MICROPOROUS MEMBRANE AND ELECTROCHEMICAL DEVICE PREPARED THEREBY - Disclosed is an organic/inorganic composite porous separator comprising: (a) a polyolefin-based separator substrate; and (b) an active layer formed by coating at least one region selected from the group consisting of a surface of the substrate and a part of pores present in the substrate with a mixture of inorganic particles and a binder polymer, wherein the inorganic particles in the active layer are interconnected among themselves and are fixed by the binder polymer, and interstitial volumes among the inorganic particles form a pore structure. A method for manufacturing the same separator and an electrochemical device including the same separator are also disclosed. An electrochemical device comprising the organic/inorganic composite porous separator shows improved thermal and electrochemical safety and quality, simultaneously. | 04-30-2009 |
20090111026 | ORGANIC/INORGANIC COMPOSITE SEPARATOR HAVING POROUS ACTIVE COATING LAYER AND ELECTROCHEMICAL DEVICE CONTAINING THE SAME - An organic/inorganic composite separator includes (a) a polyolefin porous substrate having pores; and (b) a porous active layer containing a mixture of inorganic particles and a binder polymer, with which at least one surface of the polyolefin porous substrate is coated, wherein the porous active layer has a peeling force of 5 gf/cm or above, and a thermal shrinkage of the separator after being left alone at 150° C. for 1 hour is 50% or below in a machine direction (MD) or in a transverse direction (TD). This organic/inorganic composite separator solves the problem that inorganic particles in the porous active layer formed on the porous substrate are extracted during an assembly process of an electrochemical device, and also it may prevent an electric short circuit between cathode and anode even when the electrochemical device is overheated. | 04-30-2009 |
20090246613 | ORGANIC/INORGANIC COMPOSITE SEPARATOR AND ELECTROCHEMICAL DEVICE CONTAINING THE SAME - An organic/inorganic composite separator includes a porous substrate having a plurality of pores; and a porous coating layer formed on at least one surface of the porous substrate with a plurality of inorganic particles and a binder polymer. The binder polymer is a copolymer including: (a) a first monomer unit having a contact angle to a water drop in the range from 0° to 49°; and (b) a second monomer unit having a contact angle to a water drop in the range from 50° to 130°. This organic/inorganic composite separator has excellent thermal stability, so it may restrain an electric short circuit between a cathode and an anode. In addition, the separator may prevent inorganic particles in the porous coating layer from being extracted during an assembling process of an electrochemical device, thereby improving stability of an electrochemical device. | 10-01-2009 |
20090305141 | Electrode Having Porous Active Coating Layer, Manufacturing Method Thereof And Electrochemical Device Containing The Same - Disclosed are an electrode having a porous active coating layer, a manufacturing method thereof and an electrochemical device containing the same. The electrode having a porous active coating layer according to the present invention may be useful to enhance peeling and scratch resistances of the porous active layer and improve a lamination characteristic toward the porous active layer by introducing a porous active layer onto a porous substrate having pores, the porous active layer having heterogeneity of morphology toward a thickness direction in which a content ratio of the binder polymer/inorganic particles present in a surface layer is higher than that of the binder polymer/inorganic particles present inside the surface layer. Accordingly, the stability and performances of the battery can be improved at the same time since the detachment of the inorganic particles from the porous active layer may be reduced during the assembly process of the electrochemical device. | 12-10-2009 |
20100159314 | Lithium Secondary Battery With Enhanced Heat-Resistance - Disclosed is an electrode whose surface includes an organic/inorganic composite porous coating layer comprising heat-absorbing inorganic particles and a binder polymer, wherein the heat-absorbing inorganic particle is at least one particle selected from the group consisting of antimony-containing compounds, metal hydroxides, guanidine-based compounds, boron-containing compounds and zinc tartrate compounds. A separator using the heat-absorbing inorganic particles as a component for forming or coating the separator, and an electrochemical device including the electrode and/or the separator are also disclosed. The separator using the heat-absorbing inorganic particles as a component for forming or coating the separator can ensure excellent thermal safety and minimizes degradation of the quality of a battery. | 06-24-2010 |
20100167124 | Organic/Inorganic Composite Electrolyte and Electrochemical Device Prepared Thereby - Disclosed is an electrode whose surface includes an organic/inorganic composite porous coating layer comprising porous inorganic particles and a binder polymer, wherein the porous inorganic particles have pores having such a size that lithium ions (Li+) solvated in an electrolyte solvent can pass therethrough. A method for manufacturing the electrode and an electrochemical device using the electrode are also disclosed. The organic/inorganic composite porous coating layer formed on the electrode according to the present invention provides an additional pathway for lithium ion conduction due to a plurality of pore structures present in the porous inorganic particles. Thus, when the organic/inorganic composite porous coating layer is used instead of a conventional polymer-based separator in a battery, the battery can provide improved quality and an increased energy density per unit weight due to a reduced weight of the organic/inorganic composite porous coating layer. | 07-01-2010 |
20100261047 | ELECTROCHEMICAL DEVICE HAVING DIFFERENT KINDS OF SEPARATORS - An electrochemical device includes a plurality of unit cells, each having a first separator and a cathode and an anode positioned at both sides of the first separator, and a continuous single second separator interposed between adjacent unit cells in correspondence with each other in a laminated pattern and arranged to surround each unit cell. The first separator includes a heat-resisting porous substrate having a melt point of 200° C. or above and a first porous coating layer formed on at least one surface of the heat-resisting porous substrate and made of a mixture of a plurality of inorganic particles and a binder polymer. The second separator includes a polyolefin porous substrate and a second porous coating layer formed on at least one surface of the polyolefin porous substrate and made of a mixture of a plurality of inorganic particles and a binder polymer. | 10-14-2010 |
20100316903 | SEPARATOR HAVING POROUS COATING LAYER, METHOD FOR MANUFACTURING THE SAME AND ELECTROCHEMICAL DEVICE HAVING THE SAME - A separator includes a porous substrate having a plurality of pores; and a porous coating layer formed on at least one surface of the porous substrate and made of a mixture of a binder and a plurality of inorganic particles, wherein the binder includes a crosslinked binder. This separator may improve high temperature cycle performance, discharge characteristics and thermal resistance of an electrochemical device since the separator exhibits improved insolubility and impregnation to electrolyte and improved thermal resistance. | 12-16-2010 |
20100323230 | SEPARATOR FOR PROGRESSING UNITED FORCE TO ELECTRODE AND ELECTROCHEMICAL CONTAINING THE SAME - A separator includes a porous substrate having a plurality of pores; a porous coating layer formed on at least one surface of the porous substrate and made of a mixture of a plurality of inorganic particles and a binder polymer; and a dot pattern layer formed on a surface of the porous coating layer and having a plurality of dots made of polymer and arranged at predetermined intervals. The separator may control short-circuit between positive and negative electrodes though an electrochemical device is overheated. Also, a united force to an electrode is enhanced due to the polymer dot pattern layer, thereby preventing the electrode and the separator from being separated. Accordingly, inorganic particles of the porous coating layer formed on the porous substrate are not separated, thereby improving stability of an electrochemical device. | 12-23-2010 |
20110045168 | ORGANIC/INORGANIC COMPOSITE POROUS MEMBRANE AND ELECTROCHEMICAL DEVICE USING THE SAME - The present invention provides an organic/inorganic composite porous separator, which comprises: (a) a porous substrate having pores; and (b) an organic/inorganic composite layer formed by coating at least one region selected from the group consisting of a surface of the substrate and a part of pores present in the substrate with a mixture of inorganic porous particles and a binder polymer, wherein the inorganic porous particles have a plurality of macropores with a diameter of 50 nm or greater in the particle itself thereby form a pore structure, a manufacturing method thereof, and an electrochemical device using the same. As an additional pathway for lithium ions is created due to a number of pores existing in the inorganic porous particle itself, degradation in the battery performance can be minimized, and energy density per unit weight can be increased by the weight loss effect. | 02-24-2011 |
20110259505 | METHOD FOR MANUFACTURING SEPARATOR, SEPARATOR MANUFACTURED THEREFROM AND METHOD FOR MANUFACTURING ELECTROCHEMICAL DEVICE HAVING THE SAME - Disclosed is a method for manufacturing a separator for an electrochemical device. The method contributes to formation of a separator with good bondability to electrodes and prevents inorganic particles from detaching during an assembling process of an electrochemical device. | 10-27-2011 |
20110305941 | Separator Having Porous Coating Layer, Manufacturing Method Of The Same, And Electrochemical Device Having The Same - A separator includes a planar non-woven fabric substrate having a plurality of pores, and a porous coating layer provided on at least one surface of the non-woven fabric substrate and made of a mixture of a plurality of inorganic particles and a binder polymer, wherein the non-woven fabric substrate is made of superfine fibers having an average thickness of 0.5 to 10 μm, and wherein, among the pores in the non-woven fabric substrate, pores having a wide diameter of 0.1 to 70 μm are 50% or above of the entire pores. The above separator having the porous coating layer may generate the generation of leak current without increasing a loading weight of the porous coating layer since the non-woven fabric substrate having a controlled pore side by using superfine fibers of a predetermined thickness is used. | 12-15-2011 |
20120003545 | METHOD FOR MANUFACTURING ELECTRODE HAVING POROUS COATING LAYER, ELECTRODE MANUFACTURED THEREFROM, AND ELECTROCHEMICAL DEVICE COMPRISING THE SAME - A method for manufacturing an electrode may include (S1) preparing a sol solution containing a metal alkoxide compound, and (S2) forming a porous non-woven coating layer of an inorganic fiber by electroemitting the sol solution onto an outer surface of an electrode active material layer formed on at least one surface of a current collector. The porous non-woven coating layer formed on the outer surface of the electrode active material layer may be made from an inorganic fiber having excellent thermal stability. When an electrochemical device is overheated, the porous non-woven coating layer may contribute to suppression of a short circuit between a cathode and an anode and performance improvement of an electrochemical device due to uniform distribution of pores. | 01-05-2012 |
20120088029 | ORGANIC/INORGANIC COMPOSITE ELECTROLYTE AND ELECTROCHEMICAL DEVICE PREPARED THEREBY - The present invention relates to a method for manufacturing an electrode having an organic/inorganic composite porous coating layer comprising porous inorganic particles and a binder polymer, wherein the porous inorganic particles have pores having such a size that lithium ions (Li | 04-12-2012 |
20120090758 | Method For Manufacturing Separator, Separator Manufactured By The Method And Method For Manufacturing Electrochemical Device Including The Separator - Disclosed is a method for manufacturing a separator. The method includes (S1) preparing a porous planar substrate having a plurality of pores, (S2) preparing a slurry containing inorganic particles dispersed therein and a polymer solution including a first binder polymer and a second binder polymer in a solvent, and sequentially coating the slurry on the porous substrate through a first discharge hole and a non-solvent incapable of dissolving the second binder polymer on the slurry through a second discharge hole adjacent to the first discharge hole, and (S3) simultaneously removing the solvent and the non-solvent by drying. According to the method, a separator with good bindability to electrodes can be manufactured in an easy manner. In addition, problems associated with the separation of inorganic particles in the course of manufacturing an electrochemical device can be avoided. | 04-19-2012 |
20120115036 | Method For Manufacturing Separator, Separator Manufactured By The Method And Method For Manufacturing Electrochemical Device Including The Separator - Disclosed is a method for manufacturing a separator. The method includes (S | 05-10-2012 |
20120244292 | METHOD FOR MANUFACTURING ELECTRODE HAVING POROUS COATING LAYER, ELECTRODE MANUFACTURED THEREFROM, AND ELECTROCHEMICAL DEVICE COMPRISING THE SAME - A method for manufacturing an electrode may include (S1) preparing a sol solution containing a metal alkoxide compound, and (S2) forming a porous non-woven coating layer of an inorganic fiber by electroemitting the sol solution onto an outer surface of an electrode active material layer formed on at least one surface of a current collector. The porous non-woven coating layer formed on the outer surface of the electrode active material layer may be made from an inorganic fiber having excellent thermal stability. When an electrochemical device is overheated, the porous non-woven coating layer may contribute to suppression of a short circuit between a cathode and an anode and performance improvement of an electrochemical device due to uniform distribution of pores. | 09-27-2012 |
20120251869 | ELECTROCHEMICAL DEVICE WITH IMPROVED CYCLE CHARACTERISTICS - Disclosed is an electrochemical device. The electrochemical device includes: (a) a composite separator including a porous substrate, a first porous coating layer coated on one surface of the porous substrate, and a second porous coating layer coated on the other surface of the porous substrate; (b) an anode disposed to face the first porous coating layer; and (c) a cathode disposed to face the second porous coating layer. The first and second porous coating layers are each independently composed of a mixture including inorganic particles and a binder polymer. The first porous coating layer is thicker than the second porous coating layer. The electrochemical device has good thermal stability and improved cycle characteristics. | 10-04-2012 |
20130101885 | METHOD FOR MANUFACTURING SEPARATOR, SEPARATOR MANUFACTURED BY THE METHOD AND METHOD FOR MANUFACTURING ELECTROCHEMICAL DEVICE INCLUDING THE SEPARATOR - A method for manufacturing a separator includes (S | 04-25-2013 |
20130149587 | Separator Having Porous Coating Layer And Electrochemical Device Having The Same - The present invention relates to a separator comprising a porous substrate; and a porous coating layer formed on at least one surface of the porous substrate and comprising a mixture of first inorganic particles coated with a coupling agent on the surface thereof, second inorganic particles coated with a coupling agent on the surface thereof and a binder polymer, the first inorganic particles having an average diameter of 1 to 10 μm and the second inorganic particles having an average diameter of 50 to 500 nm. In accordance with the present invention, a separator having a porous coating layer comprising two kinds of inorganic particles which are coated with a coupling agent is manufactured to minimize a mechanochemical reaction, thereby inhibiting the production of unnecessary substances, and to easily introduce functional particles. | 06-13-2013 |
20140101931 | METHOD FOR MANUFACTURING SEPARATOR, SEPARATOR MANUFACTURED THEREFROM AND METHOD FOR MANUFACTURING ELECTROCHEMICAL DEVICE HAVING THE SAME - Disclosed is a method for manufacturing a separator for an electrochemical device. The method contributes to formation of a separator with good bondability to electrodes and prevents inorganic particles from detaching during an assembling process of an electrochemical device. | 04-17-2014 |
20140120402 | SEPARATOR COMPRISING MICROCAPSULES AND ELECTROCHEMICAL DEVICE HAVING THE SAME - The present invention refers to a separator, comprising a porous substrate having multiple pores; a porous coating layer formed on at least one area selected from at least one surface of the porous substrate and the pores of the porous substrate, and comprising multiple inorganic particles and a binder polymer, the binder polymer being existed on a part or all of the surface of the inorganic particles to connect and immobilize the inorganic particles therebetween; and microcapsules dispersed in at least one area selected from the pores of the porous substrate and pores formed by vacant spaces between the inorganic particles present in the porous coating layer, and containing therein an additive for improving the performances of an electrochemical device, and an electrochemical device having the same. | 05-01-2014 |
20140186681 | ELECTROCHEMICAL DEVICE WITH IMPROVED CYCLE CHARACTERISTICS - Disclosed is an electrochemical device. The electrochemical device includes: (a) a composite separator including a porous substrate, a first porous coating layer coated on one surface of the porous substrate, and a second porous coating layer coated on the other surface of the porous substrate; (b) an anode disposed to face the first porous coating layer; and (c) a cathode disposed to face the second porous coating layer. The first and second porous coating layers are each independently composed of a mixture including inorganic particles and a binder polymer. The first porous coating layer is thicker than the second porous coating layer. The electrochemical device has good thermal stability and improved cycle characteristics. | 07-03-2014 |
20140220411 | SEPARATOR FOR ELECTROCHEMICAL DEVICE AND ELECTROCHEMICAL DEVICE INCLUDING THE SEPARATOR - Disclosed is a method for manufacturing a separator. The method includes (S1) preparing a porous planar substrate having a plurality of pores, (S2) preparing a slurry containing inorganic particles dispersed therein and a polymer solution including a first binder polymer and a second binder polymer in a solvent, and coating the slurry on at least one surface of the porous substrate, (S3) spraying a non-solvent incapable of dissolving the second binder polymer on the slurry, and (S4) simultaneously removing the solvent and the non-solvent by drying. According to the method, a separator with good bindability to electrodes can be manufactured in an easy manner. In addition, problems associated with the separation of inorganic particles in the course of manufacturing an electrochemical device can be avoided. | 08-07-2014 |
20140255741 | ELECTRODE FOR SECONDARY BATTERY, SECONDARY BATTERY AND CABLE-TYPE SECONDARY BATTERY COMPRISING THE SAME - The present invention provides an electrode for a secondary battery, more specifically an electrode for a secondary battery, comprising a current collector; an electrode active material layer formed on at least one surface or the whole outer surface of the current collector; a conductive material-coating layer formed on the top surface of the electrode active material layer and comprising a conductive material and a first polymer binder; and a porous coating layer formed on the top surface of the conductive material-coating layer and comprising a second polymer binder. Also, the present invention provides a secondary battery and a cable-type secondary battery comprising the electrode | 09-11-2014 |
20140255742 | ELECTRODE FOR SECONDARY BATTERY, SECONDARY BATTERY AND CABLE-TYPE SECONDARY BATTERY COMPRISING THE SAME - The present invention provides an electrode for a secondary battery, more specifically an electrode for a secondary battery, comprising a current collector; an electrode active material layer formed on at least one surface or the whole outer surface of the current collector; a graphite-based coating layer formed on the top surface of the electrode active material layer and comprising graphite, a conductive material and a first polymer binder; and a porous coating layer formed on the top surface of the graphite-based coating layer and comprising a second polymer binder. Also, the present invention provides a secondary battery and a cable-type secondary battery comprising the electrode. | 09-11-2014 |
20140287296 | SEPARATOR AND ELECTROCHEMICAL DEVICE HAVING THE SAME - The present invention refers to a separator and an electrochemical device having the same. The separator of the present invention comprises a non-woven fabric substrate obtained from fibers and having multiple pores formed between the fibers; and a polymer coating layer formed on a part or the whole of the surface of the fibers, wherein the polymer coating layer comprises a polymer having a tensile strength of 80 MPa or more, a tensile modulus of 3,000 MPa or more and a flexural modulus of 3,000 MPa or more. | 09-25-2014 |
20150086714 | SEPARATOR HAVING POROUS COATING LAYER AND ELECTROCHEMICAL DEVICE HAVING THE SAME - The present invention refers to a method for manufacturing a separator, comprising preparing first inorganic particles having an average diameter of 1 to 10 μm and coated with a coupling agent, and second inorganic particles having an average diameter of 50 to 500 nm and coated with a coupling agent on the surface thereof; mixing the first inorganic particles and the second inorganic particles together with a binder polymer and adding the resulting mixture to a solvent to obtain a slurry; and coating the slurry on at least one surface of a porous substrate. | 03-26-2015 |