Patent application number | Description | Published |
20120187450 | STI SILICON NITRIDE CAP FOR FLAT FEOL TOPOLOGY - Transistor devices are formed with a nitride cap over STI regions during FEOL processing. Embodiments include forming a pad oxide layer on a substrate, forming an STI region in the substrate so that the top surface is level with the top surface of the pad oxide, forming a nitride cap on the STI region and on a portion of the pad oxide layer on each side of the STI region, implanting a dopant into the substrate, deglazing the nitride cap and pad oxide layer, removing the nitride cap, and removing the pad oxide layer. Embodiments include forming a silicon germanium channel (c-SiGe) in the substrate prior to deglazing the pad oxide layer. The nitride cap protects the STI regions and immediately adjacent area during processes that tend to degrade the STI oxide, thereby providing a substantially divot free substrate and an STI region with a zero step height for the subsequently deposited high-k dielectric and metal electrode. | 07-26-2012 |
20120211837 | SEMICONDUCTOR DEVICE COMPRISING SELF-ALIGNED CONTACT ELEMENTS - When forming sophisticated semiconductor devices, a replacement gate approach may be applied in combination with a self-aligned contact regime by forming the self-aligned contacts prior to replacing the placeholder material of the gate electrode structures. | 08-23-2012 |
20120211844 | Semiconductor Device Comprising Self-Aligned Contact Elements and a Replacement Gate Electrode Structure - When forming sophisticated semiconductor devices including high-k metal gate electrode structures, a raised drain and source configuration may be used for controlling the height upon performing a replacement gate approach, thereby providing superior conditions for forming contact elements and also obtaining a well-controllable reduced gate height. | 08-23-2012 |
20120217582 | SOI Semiconductor Device Comprising a Substrate Diode with Reduced Metal Silicide Leakage - When forming substrate diodes in SOI devices, superior diode characteristics may be preserved by providing an additional spacer element in the substrate opening and/or by using a superior contact patterning regime on the basis of a sacrificial fill material. In both cases, integrity of a metal silicide in the substrate diode may be preserved, thereby avoiding undue deviations from the desired ideal diode characteristics. In some illustrative embodiments, the superior diode characteristics may be achieved without requiring any additional lithography step. | 08-30-2012 |
20120280296 | Semiconductor Device with DRAM Bit Lines Made From Same Material as Gate Electrodes in Non-Memory Regions of the Device, and Methods of Making Same - Generally, the present disclosure is directed to a semiconductor device with DRAM bit lines made from the same material as the gate electrodes in non-memory regions of the device, and methods of making the same. One illustrative method disclosed herein comprises forming a semiconductor device including a memory array and a logic region. The method further comprises forming a buried word line in the memory array and, after forming the buried word line, performing a first common process operation to form at least a portion of a conductive gate electrode in the logic region and to form at least a portion of a conductive bit line in the memory array. | 11-08-2012 |
20120313187 | Method of Removing Gate Cap Materials While Protecting Active Area - Disclosed herein is a method of forming a semiconductor device. In one example, the method includes forming a gate electrode structure above a semiconducting substrate, wherein the gate electrode structure includes a gate insulation layer, a gate electrode, a first sidewall spacer positioned proximate the gate electrode, and a gate cap layer, and forming an etch stop layer above the gate cap layer and above the substrate proximate the gate electrode structure. The method further includes forming a layer of spacer material above the etch stop layer, and performing at least one first planarization process to remove the portion of said layer of spacer material positioned above the gate electrode, the portion of the etch stop layer positioned above the gate electrode and the gate cap layer. | 12-13-2012 |
20130020656 | HIGH PERFORMANCE HKMG STACK FOR GATE FIRST INTEGRATION - Semiconductor devices are formed with a silicide interface between the work function layer and polycrystalline silicon. Embodiments include forming a high-k/metal gate stack by: forming a high-k dielectric layer on a substrate, forming a work function metal layer on the high-k dielectric layer, forming a silicide on the work function metal layer, and forming a poly Si layer on the silicide. Embodiments include forming the silicide by: forming a reactive metal layer in situ on the work function layer, forming an a-Si layer in situ on the entire upper surface of the reactive metal layer, and annealing concurrently with forming the poly Si Layer. | 01-24-2013 |
20130217205 | METHODS FOR FABRICATING SEMICONDUCTOR DEVICES WITH ISOLATION REGIONS HAVING UNIFORM STEPHEIGHTS - Methods for fabricating semiconductor devices are provided. In an embodiment, a method for fabricating a semiconductor device includes forming a planarization stop layer overlying a semiconductor substrate. A trench is etched through the planarization stop layer and into the semiconductor substrate and is filled with an isolation material. The isolation material is planarized to establish a top surface of the isolation material coplanar with the planarization stop layer. In the method, a dry deglaze process is performed to remove a portion of the planarization stop layer and a portion of the isolation material to lower the top surface of the isolation material to a desired stepheight above the semiconductor substrate. | 08-22-2013 |
20130273709 | METHODS OF RECESSING AN ACTIVE REGION AND STI STRUCTURES IN A COMMON ETCH PROCESS - Generally, the present disclosure is directed to various methods of recessing an active region and an adjacent isolation structure in a common etch process. One illustrative method disclosed includes forming an isolation structure in a semiconducting substrate, wherein the isolation structure defines an active area in the substrate, forming a patterned masking layer above the substrate, wherein the patterned masking layer exposes the active area and at least a portion of the isolation structure for further processing, and performing a non-selective dry etching process on the exposed active area and the exposed portion of the isolation structure to define a recess in the substrate and to remove at least some of the exposed portions of the isolation structure. | 10-17-2013 |
20130280883 | METHODS OF FORMING BULK FINFET DEVICES SO AS TO REDUCE PUNCH THROUGH LEAKAGE CURRENTS - Disclosed are methods of forming bulk FinFET semiconductor devices to reduce punch through leakage currents. One example includes forming a plurality of trenches in a semiconducting substrate to define a plurality of spaced-apart fins, forming a doped layer of insulating material in the trenches, wherein an exposed portion of each of the fins extends above an upper surface of the doped layer of insulating material while a covered portion of each of the fins is positioned below the upper surface of the doped layer of insulating material, and performing a process operation to heat at least the doped layer of insulating material to cause a dopant material in the doped layer to migrate from the doped layer of insulating material into the covered portions of the fins and thereby define a doped region in the covered portions of the fins that is positioned under the exposed portions of the fins. | 10-24-2013 |
20140051227 | METHODS OF FORMING ISOLATION STRUCTURES FOR SEMICONDUCTOR DEVICES BY PERFORMING A DRY CHEMICAL REMOVAL PROCESS - A method includes forming a patterned mask comprised of a polish stop layer positioned above a protection layer above a substrate, performing at least one etching process through the patterned mask layer on the substrate to define a trench in the substrate, and forming a layer of silicon dioxide above the patterned mask layer such that the layer of silicon dioxide overfills the trench. The method also includes removing portions of the layer of silicon dioxide positioned outside of the trench to define an isolation structure, performing a dry, selective chemical oxide etching process that removes silicon dioxide selectively relative to the material of the polish stop layer to reduce an overall height of the isolation structure, and performing a selective wet etching process to remove the polish stop layer selectively relative to the isolation region. | 02-20-2014 |
20140151816 | NOVEL CONTACT STRUCTURE FOR A SEMICONDUCTOR DEVICE AND METHODS OF MAKING SAME - One device includes first and second spaced-apart active regions formed in a semiconducting substrate, a layer of gate insulation material positioned on the first active region, and a conductive line feature that has a first portion positioned above the gate insulation material and a second portion that conductively contacts the second active region. One method includes forming first and second spaced-apart active regions in a semiconducting substrate, forming a layer of gate insulation material on the first and second active regions, performing an etching process to remove a portion of the gate insulation material formed on the second active region to expose a portion of the second active region, and forming a conductive line feature that comprises a first portion positioned above the layer of gate insulation material formed on the first active region and a second portion that conductively contacts the exposed portion of the second active region. | 06-05-2014 |
20140159125 | CONTACT LANDING PADS FOR A SEMICONDUCTOR DEVICE AND METHODS OF MAKING SAME - One device herein includes first and second spaced-apart active regions, a transistor formed in and above the first active region, wherein the transistor has a gate electrode, a conductive contact landing pad that is coupled to the second active region, wherein the contact landing pad is made of the same conductive material as the gate electrode, and a contact that is coupled to the contact landing pad. One method herein includes forming first and second spaced-apart active regions, forming a layer of gate insulation material on the active regions, performing an etching process to remove the gate insulation material formed on the second active region, performing a common process operation to form a gate electrode structure above the gate insulation material on the first active region and the contact landing pad that is conductively coupled to the second active region and forming a contact to the contact landing pad. | 06-12-2014 |
20140203339 | SEMICONDUCTOR DEVICE COMPRISING SELF-ALIGNED CONTACT ELEMENTS AND A REPLACEMENT GATE ELECTRODE STRUCTURE - A semiconductor device includes a high-k metal gate electrode structure that is positioned above an active region, has a top surface that is positioned at a gate height level, and includes a high-k dielectric material and an electrode metal. Raised drain and source regions are positioned laterally adjacent to the high-k metal gate electrode structure and connect to the active region, and a top surface of each of the raised drain and source regions is positioned at a contact height level that is below the gate height level. An etch stop layer is positioned above the top surface of the raised drain and source regions and a contact element connects to one of the raised drain and source regions, the contact element extending through the etch stop layer and a dielectric material positioned above the high-k metal gate electrode structure and the raised drain and source regions. | 07-24-2014 |
20140239454 | WAFER EDGE PROTECTION - A semiconductor device and a method for forming a device are presented. A wafer substrate having first and second regions is provided. The second region includes an inner region of the substrate while the first region includes an outer peripheral region from an edge of the substrate towards the inner region. A protection unit is provided above the substrate. The protection unit includes a region having a total width W | 08-28-2014 |
20140335668 | CONTACT LANDING PADS FOR A SEMICONDUCTOR DEVICE AND METHODS OF MAKING SAME - A method of forming a conductive contact landing pad and a transistor includes forming first and second spaced-apart active regions in a semiconducting substrate, forming a layer of gate insulation material on the first and second active regions, and performing an etching process to remove the layer of gate insulation material formed on the second active region so as to thereby expose the second active region. The method further includes performing a common process operation to form a gate electrode structure above the layer of gate insulation material on the first active region for the transistor and the conductive contact landing pad that is conductively coupled to the second active region, and forming a contact to the conductive contact landing pad. | 11-13-2014 |
20150035063 | REDUCED SPACER THICKNESS IN SEMICONDUCTOR DEVICE FABRICATION - In aspects of the present disclosure, a reliable encapsulation of a gate dielectric is provided at very early stages during fabrication. In other aspects, a semiconductor device is provided wherein a reliable encapsulation of a gate dielectric material is maintained, the reliable encapsulation being present at early stages during fabrication. In embodiments, a semiconductor device having a plurality of gate structures is provided over a surface of a semiconductor substrate. Sidewall spacers are formed over the surface and adjacent to each of the plurality of gate structures, wherein the sidewall spacers cover sidewall surfaces of each of the plurality of gate structures. After performing an implantation sequence into the sidewall spacers using adjacent gate structures as implantations masks, shadowing lower portions of the sidewall spacers, an etching process is performed for removing implanted portions from the sidewall spacers, leaving lower shadowed portions of the sidewall spacer as shaped sidewall spacers. | 02-05-2015 |