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J. Samuel Batchelder, Somers US

J. Samuel Batchelder, Somers, NY US

Patent application numberDescriptionPublished
20090173443Method for building and using three-dimensional objects containing embedded identification-tag inserts - A method for building a three-dimensional object containing an identification-tag insert, the method comprising performing a build operation to form layers of the three-dimensional object using a layer-based additive technique, placing the identification-tag insert on at least a portion of the layers during the build operation, and reading information from the identification-tag insert.07-09-2009
20090174709Method for building three-dimensional objects containing embedded inserts - A method for generating build sequence data for a computer-aided design model of a three-dimensional object, the method comprising identifying a location of an insert data representation in the computer-aided design model, slicing the computer-aided design model into a plurality of sliced layers, generating a plurality of support layers for at least a portion of the plurality of sliced layers, and generating an unfilled region in the computer-aided design model at the identified location of the insert data representation.07-09-2009
20090271323Transactional Method for Building Three-Dimensional Objects - The present invention is a method (10-29-2009
20090273122Liquefier assembly for use in extrusion-based digital manufacturing systems - A liquefier assembly comprising a liquefier tube, where the liquefier tube comprises a sidewall having an inlet opening configured to receive a filament strand, an outlet opening, and a port disposed through the sidewall at a location between the inlet opening and the outlet opening, the port being configured to provide access for a filament drive mechanism to engage with the received filament strand. The liquefier assembly further comprises a heat transfer component configured to generate a thermal gradient along a longitudinal length of the sidewall between the port and the outlet opening.11-05-2009
20090274540Filament drive mechanism for use in extrusion-based digital manufacturing systems - A filament drive mechanism comprising a rotatable component comprising a central hole defined at least in part by an internally-threaded surface, and is configured to receive a filament strand through the central hole to engage the internally-threaded surface with the filament strand. The filament drive mechanism further comprises at least one rotation mechanism configured to rotate the rotatable component, thereby allowing the engaged internally-threaded surface to drive the filament strand through the central hole of the rotatable component.11-05-2009
20090314391SYSTEM AND METHOD FOR BUILDING THREE-DIMENSIONAL OBJECTS WITH METAL-BASED ALLOYS - A digital manufacturing system comprises a build chamber, a build platform disposed within the build chamber, at least one extrusion line configured to heat a metal-based alloy up to a temperature between solidus and liquidus temperatures of the metal-based alloy, a deposition head disposed within the build chamber and configured to deposit the heated metal-based alloy onto the build platform in a predetermined pattern, an umbilical having a first end located outside of the build chamber and a second end connected to the deposition head, and at least one gantry assembly configured to cause relative motion between the build platform and the deposition head within the build chamber, where the at least one gantry assembly comprises a motor disposed outside of the build chamber.12-24-2009
20100086721SUPPORT STRUCTURE PACKAGING - A method comprising building at least one three-dimensional model and a support structure using a layer-based additive technique, where the at least one three-dimensional model is at least partially encased in the support structure, and where the support structure functions as a shipping package for the at least one three-dimensional model.04-08-2010
20100166969SYRINGE TIP ASSEMBLY AND LAYERED DEPOSITION SYSTEMS UTILIZING THE SAME - A syringe tip assembly comprising a seal component configured to engage a syringe tip, a nozzle configured to slidably engage with the seal component, and a biasing member configured to apply a biasing pressure between the seal component and the nozzle.07-01-2010
20100193998INORGANIC IONIC SUPPORT MATERIALS FOR DIGITAL MANUFACTURING SYSTEMS - A support material for use with a digital manufacturing system, the support material comprising at least one inorganic ionic compound and is configured to be deposited with the digital manufacturing system using a layer-based additive technique to form a support structure for supporting at least one overhanging region of a three-dimensional model built with the digital manufacturing system.08-05-2010
20100327479CONSUMABLE MATERIALS HAVING CUSTOMIZED CHARACTERISTICS - A compounding system for forming a customized consumable material, comprising a plurality of drive mechanisms configured to feed stock materials at independent rates, and an extrusion component configured to receive the fed stock materials, and further configured to at least partially melt and blend the received stock materials to provide the consumable material in an extrudable state. Upon solidifying, the consumable material comprises customized characteristics based on characteristics of the stock materials.12-30-2010
20110074065RIBBON LIQUEFIER FOR USE IN EXTRUSION-BASED DIGITAL MANUFACTURING SYSTEMS - A ribbon liquefier comprising an outer liquefier portion configured to receive thermal energy from a heat transfer component, and a channel at least partially defined by the outer liquefier portion, where the channel has dimensions that are configured to receive the ribbon filament, and where the ribbon liquefier is configured to melt the ribbon filament received in the channel to at least an extrudable state with the received thermal energy to provide a melt flow. The dimensions of the channel are further configured to conform the melt flow from an axially-asymmetric flow to a substantially axially-symmetric flow in an extrusion tip connected to the ribbon liquefier.03-31-2011
20110076495CONSUMABLE MATERIALS HAVING TOPOGRAPHICAL SURFACE PATTERNS FOR USE IN EXTRUSION-BASED DIGITAL MANUFACTURING SYSTEMS - A consumable material for use in an extrusion-based digital manufacturing system, the consumable material comprising a topographical surface pattern that is configured to engage with a drive mechanism of the extrusion-based digital manufacturing system.03-31-2011
20110076496NON-CYLINDRICAL FILAMENTS FOR USE IN EXTRUSION-BASED DIGITAL MANUFACTURING SYSTEMS - A consumable material for use in an extrusion-based digital manufacturing system, the consumable material comprising a length and a cross-sectional profile of at least a portion of the length that is axially asymmetric. The cross-sectional profile is configured to provide a response time with a non-cylindrical liquefier of the extrusion-based digital manufacturing system that is faster than a response time achievable with a cylindrical filament in a cylindrical liquefier for a same thermally limited, maximum volumetric flow rate.03-31-2011
20110117268CONSUMABLE MATERIALS HAVING ENCODED MARKINGS FOR USE WITH DIRECT DIGITAL MANUFACTURING SYSTEMS - A consumable material comprising an exterior surface having encoded markings that are configured to be read by at least one sensor of a direct digital manufacturing system, where the consumable material is configured to be consumed in the direct digital manufacturing system to build at least a portion of a three-dimensional model.05-19-2011
20110121476ENCODED CONSUMABLE MATERIALS AND SENSOR ASSEMBLIES FOR USE IN ADDITIVE MANUFACTURING SYSTEMS - A consumable material and sensor assembly for use in an additive manufacturing system, the consumable material comprising an exterior surface having encoded markings that are configured to be read by the sensor assembly, where the consumable material is configured to be consumed in the additive manufacturing system to build at least a portion of a three-dimensional model.05-26-2011

Patent applications by J. Samuel Batchelder, Somers, NY US