Higai
Kazuhiko Higai, Hiroshima JP
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20110174409 | CLOSED STRUCTURE PARTS, METHOD AND PRESS FORMING APPARATUS FOR MANUFACTURING THE SAME - The number of sub-parts of a closed structure part and the number of steps for manufacturing the closed structure part can be reduced and, therefore, the closed structure part can be efficiently manufactured. In a hemming press step, a punch is further lowered, and a pair of flange portions is inserted into a slit clearance. Hemming prongs are bent and each of the hemming prongs sandwiches the flange portion. The flange portion, which is one of the two flange portions, is joined to the other flange portion. At the same time, a pair of press forming surfaces of the punch presses a metal plate and performs press-forming on a pair of shoulder portions of a blank into a predetermined shape. The flange portion can be fixed to the other flange portion using the hemming prongs. The pair of shoulder portions of the blank can be press-formed into the predetermined shape. | 07-21-2011 |
20120204993 | CURVILINEAL CLOSED STRUCTURE PARTS AND METHOD FOR MANUFACTURING THE SAME - A method for manufacturing includes a polygonal shape closed structure part with a bent shape in the longitudinal direction only by press forming. The method uses two metal plates for manufacturing a curvilineal closed structure part and includes a press forming process of forming straight or bent folding lines in the longitudinal direction of the two metal plates at positions corresponding to a polygonal bent shape with a flange formed at least at one of the ends of the width direction of each plate, a process of forming a closed structure by laying the two metal plates to overlap each other flange to flange and end to end for ends without flanges and by welding the portions laid to overlap each other in the longitudinal direction of the metal plates, and a process of forming a polygonal shape closed structure having a bent shape in the longitudinal direction by holding both ends of the closed structure and by compressing it toward its central axis. | 08-16-2012 |
Kazuhiko Higai, Tokyo JP
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20110174868 | CLOSED STRUCTURE PARTS, METHOD AND PRESS FORMING APPARATUS FOR MANUFACTURING THE SAME - A method for manufacturing a closed structure part has a closed section using a blank made from a metal plate by pressing the blank using a press forming die and fixing a pair of joint ends of the blank to each other, the method including a pre-forming step of processing the blank into an interim part having a closed section corresponding to the closed structure part, a closing step of, after the pre-forming step is completed, moving the joint ends of the interim part toward each other and urging, against one of the joint ends, a concave flange processing portion formed on one of a pair of press forming surfaces of the press forming die at the edge end adjacent to the other press forming surface, and a press joining step of, after the closing step is completed, further moving the press forming die in a pressing direction, bending the one of the joint ends using a pressing force applied from the flange processing portion so that the joint end overlaps the outer surface of the other join end and a latch flange portion for latching the other joint end is formed and, simultaneously, pressing the blank using the pair of press forming surfaces and press-forming outer portions of the pair of the joint ends of the blank into predetermined shapes. | 07-21-2011 |
20120171506 | CURVED PARTS AND METHOD FOR MANUFACTURING THE SAME - A curved-part forming method for obtaining a curved part by performing forming on a blank formed of a single metal plate, the method including a bending process in which the blank having a curved outline corresponding to a curve of the curved part in a longitudinal direction is bent into a sectional shape corresponding to a division portion of a sectional shape of the curved part; and a joining process in which two or more portions obtained by the bending process are joined together. | 07-05-2012 |
20150076215 | METHOD OF MANUFACTURING CURVILINEAL CLOSED STRUCTURE PARTS WITHOUT FLANGE AND APPARATUS FOR THE SAME - A method and apparatus manufactures a closed structure part without flange having a curvature and welded edges along a longitudinal direction of the part and further having a varying cross-sectional shape, from two metal plates. Each of two metal plates provided with a curvature along the longitudinal direction of the plate and provided with both ends in a width direction of the plate, are press-formed such that a folding line is formed at positions corresponding to a non-welded bent edge in a cross section of the part, and stacked on each other vertically such that their bulging sides face outward. Their left ends and right ends in the width direction are mutually welded along the longitudinal direction to form welded edges. | 03-19-2015 |
20150082855 | METHOD OF PREPARING FORMING LIMIT DIAGRAM IN PRESS FORMING, METHOD FOR PREDICTING CRACK AND METHOD OF PRODUCING PRESS PARTS - A method of preparing a forming limit diagram in press forming includes obtaining a forming limit curve by subjecting a surface of a metal plate to be press-formed to marking at a distance between reference points of 0.5-1.0 mm, bulging the metal plate with a punch having a top minimum curvature radius of 3-10 mm and measuring a maximum principal strain and minimum principal strain at a time of generating cracks on the surface of the metal plate at a top portion of the punch from a change of the marking. | 03-26-2015 |
20150101388 | METHOD OF MANUFACTURING CLOSED-STRUCTURE PART AND APPARATUS FOR THE SAME - A method manufactures a closed-structure part by forming a flat plate-shaped workpiece into a closed structure including a bottom portion curved along a longitudinal direction. The method includes a first forming step of forming a plurality of first out-of-plane deformed portions and a bent portion, the first out-of-plane deformed portions being formed in a region of the workpiece corresponding to the bottom portion and arranged along the longitudinal direction, each of the out-of-plane deformed portions having a recessed shape or a protruding shape; and a second forming step of squashing the first out-of-plane deformed portions between a pad and a punch such that the region of the workpiece corresponding to the bottom portion is curved and bending bent portions by pressing the punch into a space between dies while the region of the workpiece corresponding to the bottom portion is clamped between the pad and the punch. | 04-16-2015 |
Kazuhiko Higai, Chiyoda-Ku JP
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20130086960 | METHOD FOR MANUFACTURING HOT DIP GALVANIZED STEEL SHEET - An object of the present invention is to make it possible, without necessitating an alkali pretreatment, to form a zinc oxide layer having excellent sliding properties on a hot dip galvanized steel sheet not subjected to alloying after galvanizing and thus having a relatively low degree of surface activity. Another object of the present invention is to make it possible to manufacture a hot dip galvanized steel sheet having higher area ratio of Zn oxide layer formed on a coating surface and larger thickness of the Zn oxide layer. Specifically, the present invention provides a method for manufacturing a hot dip galvanized steel sheet comprising: subjecting a steel sheet to hot dip galvanizing and subsequent temper rolling; bringing the steel sheet into contact with acidic solution having pH buffering capacity; retaining the steel sheet for 1 second to 60 seconds after the contact with the acidic solution; and rinsing the steel sheet with water, to form a zinc oxide layer on a coating surface of the steel sheet, characterized in that the method further comprising: | 04-11-2013 |
Kazuhiko Higai, Chiba JP
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20150114070 | METHOD AND APPARATUS THAT FORMS A CLOSED CROSS-SECTIONAL STRUCTURE - A workpiece is formed into a curved shape that has curvatures in the longitudinal and width directions required for a final closed cross-sectional shape. The formed workpiece is bent in a direction that left and right side wall portions approach each other by clamping the bottom portions between a punch and pad in a plate-thickness direction. A pair of flange portions are butted against each other while the formed bottom portions of the workpiece are placed on a pad; and a die cavity having the same shape as the final closed cross-sectional shape is defined between a support surface of the pad supporting the bottom portion and pressing surfaces of a pair of pressure cams pressing the left and right side wall portions. Then, the pair of flange portions are depressed toward the cavity using depressing portions of a second punch disposed above the pair of flange portions. | 04-30-2015 |
Shinichi Higai, Nagaokakyo-Shi JP
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20130003254 | PEROVSKITE MATERIAL WITH ANION-CONTROLLED DIELECTRIC PROPERTIES, THIN FILM CAPACITOR DEVICE, AND METHOD FOR MANUFACTURING THE SAME - A crystalline perovskite crystalline composite paraelectric material includes nano-regions containing rich N | 01-03-2013 |