Patent application number | Description | Published |
20100121114 | Tunable catalyst gas phase hydrogenation of carboxylic acids - A process for selective formation of ethanol from acetic acid includes contacting a feed stream containing acetic acid and hydrogen at an elevated temperature with catalyst comprising platinum and tin on a high surface area silica promoted with calcium metasilicate. Selectivities to ethanol of over 85% are achieved at 280° C. with catalyst life in the hundreds of hours. | 05-13-2010 |
20100197485 | CATALYSTS FOR MAKING ETHANOL FROM ACETIC ACID - Catalysts and processes for forming catalysts for use in hydrogenating acetic acid to form ethanol. In one embodiment, the catalyst comprises a first metal, a silicaceous support, and at least one metasilicate support modifier. Preferably, the first metal is selected from the group consisting of copper, iron, cobalt, nickel, ruthenium, rhodium, palladium, osmium, iridium, platinum, titanium, zinc, chromium, rhenium, molybdenum, and tungsten. In addition the catalyst may comprise a second metal preferably selected from the group consisting of copper, molybdenum, tin, chromium, iron, cobalt, vanadium, tungsten, palladium, platinum, lanthanum, cerium, manganese, ruthenium, rhenium, gold, and nickel. | 08-05-2010 |
20100197486 | CATALYSTS FOR MAKING ETHYL ACETATE FROM ACETIC ACID - Catalysts and processes for making catalysts suitable for use in processes for hydrogenating acetic acid to form of ethyl acetate and mixtures of ethyl acetate and ethanol. In a first embodiment, the catalyst includes a high loading of nickel, palladium or platinum. In a second embodiment, the catalyst comprises a first metal selected from nickel and palladium and a second metal selected from tin and zinc. In a third embodiment, the catalyst comprises one or more metals on a support that has been modified with an acidic support modifier or a redox support modifier. | 08-05-2010 |
20100197959 | PROCESSES FOR MAKING ETHYL ACETATE FROM ACETIC ACID - A process for hydrogenating acetic acid to form of ethyl acetate and mixtures of ethyl acetate and ethanol. The hydrogenation is done in the presence of catalyst, preferably on a support that optionally includes a support modifier. | 08-05-2010 |
20100197985 | PROCESSES FOR MAKING ETHANOL FROM ACETIC ACID - A process for selective formation of ethanol from acetic acid by hydrogenating acetic acid in the presence of first metal, a silicaceous support, and at least one support modifier. Preferably, the first metal is selected from the group consisting of copper, iron, cobalt, nickel, ruthenium, rhodium, palladium, osmium, iridium, platinum, titanium, zinc, chromium, rhenium, molybdenum, and tungsten. In addition the catalyst may comprise a second metal preferably selected from the group consisting of copper, molybdenum, tin, chromium, iron, cobalt, vanadium, tungsten, palladium, platinum, lanthanum, cerium, manganese, ruthenium, rhenium, gold, and nickel. | 08-05-2010 |
20110082322 | Process for Making Ethanol From Acetic Acid Using Acidic Catalysts - A process for selective formation of ethanol from acetic acid by hydrogenating acetic acid in the presence of a catalyst comprises a first metal on an acidic support. The acidic support may comprise an acidic support material or may comprise an support having an acidic support modifier. The catalyst may be used alone to produced ethanol via hydrogenation or in combination with another catalyst. In addition, the crude ethanol product is separated to obtain ethanol. | 04-07-2011 |
20110098501 | PROCESSES FOR MAKING ETHANOL OR ETHYL ACETATE FROM ACETIC ACID USING BIMETALLIC CATALYSTS - A process for selective formation of ethanol and/or ethyl acetate from acetic acid by hydrogenating acetic acid in the presence of a Pt/Sn catalyst or a Re/Pd catalyst. The catalyst may further comprise a support modifier to improve selectivity for the desired product. | 04-28-2011 |
20110098513 | PROCESS FOR MAKING DIETHYL ETHER FROM ACETIC ACID - A process for producing of diethyl ether by hydrogenating acetic acid in the presence of a catalyst comprising a first metal on an acidic support, preferably a zeolite support. A preferred catalyst comprises platinum and tin on an acidic support. Selectivities to diethyl ether of at least 80% may be achieved. | 04-28-2011 |
20110144368 | PRODUCTION OF MIXTURES OF METHYLENEDIANILINE AND ITS HIGHER HOMOLOGUES USING CALCINED METAL OXIDE-SILICA CATALYSTS - The present disclosure relates to compositions, systems, and methods of forming an amine (e.g., methylenedianiline (MDA)) using an acid catalyst including, for example, a metal oxide-silica catalyst calcined at temperature(s) of about ≧500° C. to form a solid acid silica-metal oxide catalyst. A metal oxide of a solid acid silica-metal oxide catalyst may comprise alumina. A process for making a solid acid silica-metal oxide catalyst may comprise calcining an amorphous alumina-silica material at temperature(s) of about ≧500° C. and/or under an anhydrous and/or inert atmosphere. A rearrangement reaction of the condensation product of aniline and formaldehyde in the presence of a solid acid silica-metal oxide catalyst may yield more MDA and/or more desirable isomer(s) of MDA than reactions performed with a corresponding catalyst calcined at temperature(s) of less than 500° C. | 06-16-2011 |
20110185628 | PROCESSES FOR PRODUCING DENATURED ETHANOL - In one embodiment, the invention is to a process for producing a denatured ethanol composition comprising the steps of hydrogenating an acetic acid feed in the presence of a catalyst to form a crude ethanol product comprising ethanol, and at least one denaturant and separating the crude ethanol product in one or more separation units into a denatured ethanol composition and one or more derivative streams. The denatured ethanol composition comprises from 0.01 wt. % to 40 wt % denaturant, based on the total weight of the denatured ethanol composition. | 08-04-2011 |
20110185630 | ETHANOL COMPOSITIONS - In one embodiment, the present invention is to an ethanol composition comprising at least 92 wt. % ethanol and from 95 wppm to 1,000 wppm isopropanol. | 08-04-2011 |
20110190117 | PROCESSES FOR MAKING TIN-CONTAINING CATALYSTS - A process for producing a catalyst comprising the steps of contacting a support with a mixed metal precursor comprising tin oxalate, a second metal precursor, a solubilizing agent such as ammonium oxalate, and water to form an impregnated support and heating the impregnated support under conditions effective to remove at least a weight majority of the water and reduce the tin from the tin oxalate and the second metal from the second metal precursor and thereby form the catalyst. | 08-04-2011 |
20110190547 | PROCESS FOR RECOVERING ETHANOL - Recovery of ethanol from a crude ethanol product obtained from the hydrogenation of acetic acid. Separation and purification processes of the crude ethanol products are employed to allow recovery of ethanol and remove impurities. | 08-04-2011 |
20110190548 | PROCESS FOR PURIFYING ETHANOL - Purifying and/or recovery of ethanol from a crude ethanol product obtained from the hydrogenation of acetic acid. Separation and purification processes of crude ethanol mixture are employed to allow recovery of ethanol and remove impurities. In addition, the process involves returning acetaldehyde separated from the crude ethanol product to the reactor. | 08-04-2011 |
20110190549 | PROCESS FOR PRODUCING A WATER STREAM FROM ETHANOL PRODUCTION - In one embodiment, the invention is to a process for producing a water stream comprising the steps of hydrogenating acetic acid to form a crude ethanol product and separating at least a portion of the crude ethanol product in at least one column of a plurality of columns into a distillate comprising ethanol and a residue comprising the water stream. The water stream preferably is essentially free of organic impurities other than acetic acid and ethanol. | 08-04-2011 |
20110190551 | Processes for Producing Ethanol from Acetaldehyde - In one embodiment, the invention is to a process for forming an ethanol mixture by hydrogenating an acetaldehyde feed stream in the presence of a catalyst. The acetaldehyde feed stream comprises acetaldehyde and at least one of acetic acid and ethanol. Preferably the acetaldehyde feed stream is a by-product stream from a vinyl acetate synthesis process. | 08-04-2011 |
20110257442 | Process for Vaporizing Acetic Acid for Hydrogenation Processes to Produce Ethanol - Vaporizing acetic acid in the presence of hydrogen to provide a vapor feed stream for a hydrogenation process that produces ethanol. The vaporizer forms a vapor feed stream and a blowdown stream having a weight ratio of the vapor feed stream to the blowdown stream of at least 2:1. The acetic acid may vaporized at a temperature below acetic acid's boiling point at the operating pressure of the reactor. The hydrogenation process produces a crude ethanol product and ethanol is separated from the crude product. In addition, at least one recycle stream comprising acetic acid and less than 1.0 wt. % compounds having a boiling point higher than acetic acid, may also be separated. The recycle streams may be introduced to the vaporizer along with acetic acid to form the vapor feed stream. | 10-20-2011 |
20110257443 | Catalyst Supports Having Crystalline Support Modifiers - A catalyst comprising a first metal, a silicaceous support, and at least one metasilicate support modifier, wherein at least 1 wt. % of the at least one metasilicate support modifier is crystalline in phase, as determined by x-ray diffraction. The invention also relates to processes for forming such catalysts, to supports used therein, and to processes for hydrogenating acetic acid in the presence of such catalysts. | 10-20-2011 |
20110263891 | Catalyst for Gas Phase Hydrogenation of Carboxylic Acids Having a Support Modified with a Reducible Metal Oxide - A process for selective formation of ethanol from acetic acid includes contacting a feed stream containing acetic acid and hydrogen at an elevated temperature with catalyst comprising platinum and tin on a high surface area silica promoted with calcium metasilicate. Selectivities to ethanol of over 85% are achieved at 280° C. with catalyst life in the hundreds of hours. | 10-27-2011 |
20110263910 | Copper Catalysts for Making Ethanol from Acetic Acid - Catalysts and processes for forming copper catalysts for use in hydrogenating acetic acid to form ethanol. The catalyst may also comprise a second metal selected from the group consisting of chromium, palladium, platinum, rhodium, ruthenium, silver, tungsten, vanadium, and zinc. | 10-27-2011 |
20110275862 | PROCESS FOR PURIFYING A CRUDE ETHANOL PRODUCT - Recovery of ethanol from a crude ethanol product obtained from the hydrogenation of acetic acid. Separation and purification processes of the crude ethanol products are employed to allow recovery of ethanol and remove acetal impurities. | 11-10-2011 |
20110275863 | PROCESSES FOR MAXIMIZING ETHANOL FORMATION IN THE HYDROGENATION OF ACETIC ACID - In one embodiment, the invention is to a process for purifying a crude ethanol product. The process comprises the step of hydrogenating acetic acid in a reactor in the presence of a catalyst to form the crude ethanol product. The process further comprises the step of separating at least a portion of the crude ethanol product in a purification zone. The purification zone preferably comprises a first column, which yields a first distillate comprising ethanol, water and ethyl acetate, and a first residue comprising acetic acid. The at least a portion of the crude ethanol product has a residence time from the reactor to the purification zone from 5 minutes to 5 days. | 11-10-2011 |
20110275865 | PROCESS FOR SEPARATING ACETALDEHYDE FROM ETHANOL-CONTAINING MIXTURES - Purifying and/or recovery of ethanol from a crude ethanol product obtained from the hydrogenation of acetic acid. Separation and purification processes of crude ethanol mixture are employed to allow recovery of ethanol and remove impurities. In particular, light ends are separated in an acetaldehyde removal column operating at a pressure greater than atmospheric pressure to recover acetaldehyde that may be returned to the reactor and reduce acetaldehyde concentrations in an ethyl acetate stream. | 11-10-2011 |
20110282110 | Palladium Catalysts for Making Ethanol from Acetic Acid - Catalysts and processes for forming catalysts for use in hydrogenating acetic acid to form ethanol. The catalyst comprises palladium and chromium on a support. | 11-17-2011 |
20120010437 | Liquid Esterification For The Production Of Alcohols - Purifying and/or recovery of ethanol from a crude ethanol product obtained from the hydrogenation of acetic acid. Separation and purification processes of crude ethanol mixture are employed to allow recovery of ethanol and remove impurities. In addition, the process involves returning acetaldehyde separated from the crude ethanol product to the reactor. | 01-12-2012 |
20120010439 | PROCESS FOR RECOVERING ALCOHOL PRODUCED BY HYDROGENATING AN ACETIC ACID FEED STREAM COMPRISING WATER - Purifying and/or recovery of ethanol from a crude ethanol product obtained from the hydrogenation of acetic acid from an feed stream comprising water. The presence of water does not significantly impact acid conversion or selectivity to ethanol. Further the addition of water allows for improved recovery of ethanol. | 01-12-2012 |
20120010443 | Esterification Of Vapor Crude Product In The Production Of Alcohols - Ethanol production process for recovering ethanol from a crude ethanol product obtained from the hydrogenation of acetic acid. Ethanol recovery is improved by esterifying a vapor crude ethanol product to reduce unreacted acetic acid concentration. | 01-12-2012 |
20120010444 | Alcohol Production Process with Impurity Removal - A method of removing impurities, such as halogens, sulfurs, and corrosion metal impurities, in an ethanol production process. Ion exchange resins may be used to remove these impurities from acetic acid feed streams and recycle streams that comprise unreacted acetic acid. | 01-12-2012 |
20120030995 | PROCESSES FOR PRODUCING ALCOHOLS FROM A MIXED ACID FEED - Processes for producing alcohols such as ethanol and propanol from a mixed acid feedstock. In one embodiment, the process comprises the steps of hydrogenating a mixed acid feedstock comprising acetic acid and one or more higher acids, preferably comprising propionic acid, in the presence of a catalyst to form a crude alcohol product comprising ethanol and one or more higher alcohols, preferably including propanol. | 02-09-2012 |
20120030996 | ETHANOL/FUEL BLENDS FOR USE AS MOTOR FUELS - An ethanol/fuel blend composition. The ethanol/fuel blend composition includes an ethanol composition including at least 92 wt. % ethanol, and from 95 wppm to 1,000 wppm isopropanol and a fuel. | 02-09-2012 |
20120030997 | DENATURED FUEL ETHANOL COMPOSITIONS FOR BLENDING WITH GASOLINE OR DIESEL FUEL FOR USE AS MOTOR FUELS - A denatured fuel ethanol composition for blending with fuels, including gasoline and diesel fuel. The composition includes an ethanol composition comprising at least 92 wt. % ethanol; and from 95 wppm to 1,000 wppm isopropanol; and at least 1.96 vol. % fuel denaturant. | 02-09-2012 |
20120035400 | PROCESS FOR PURIFYING ETHANOL - In one embodiment, the invention is to a process for producing ethanol. The process comprises the step of hydrogenating an acetic acid feed stream in a first reactor to form a crude ethanol product. The crude ethanol product may comprise, among other components, ethanol, acetaldehyde, and residual acetic acid. The process further comprises the step of recovering acetaldehyde from the crude ethanol product. The process further comprises the steps of feeding a first portion of the recovered acetaldehyde to the first reactor and reacting the first portion of the recovered acetaldehyde in the first reactor to form additional ethanol. In addition, the inventive process may comprise the steps of feeding a second portion of the recovered acetaldehyde to a second reactor and reacting the second portion of the recovered acetaldehyde in the second reactor to faun an additional product. | 02-09-2012 |
20120036769 | INTEGRATED PROCESS FOR PRODUCING ALCOHOLS FROM A MIXED ACID FEED - Processes for producing alcohols such as ethanol and propanol from a mixed acid feedstock in an integrated process. In one embodiment, the process comprises the step of carbonylating methanol in the presence of a carbonylation catalyst to form a mixed acid feedstock comprising acetic acid and one or more higher acids, preferably comprising propionic acid. The mixed acid feed is hydrogenated in the presence of a hydrogenation catalyst to form a crude alcohol product comprising ethanol and one or more higher alcohols, preferably including propanol. | 02-16-2012 |
20120041075 | ETHANOL COMPOSITIONS - In one embodiment, the present invention is to an ethanol composition comprising at least 85 wt. % ethanol and from 95 wppm to 850 wppm isopropanol. | 02-16-2012 |
20120059197 | ALCOHOL PRODUCTION PROCESS INTEGRATING ACETIC ACID FEED STREAM COMPRISING WATER FROM CARBONYLATION PROCESS - In one embodiment, the invention is to a process for producing ethanol, comprising the step of providing from a distillation column in a carbonylation process a purified acetic acid stream comprising up to 25 wt. % water. The process further comprises the step of hydrogenating acetic acid of the purified acetic acid stream in the presence of a catalyst and under conditions effective to form a crude ethanol product comprising ethanol and water. Ethanol is recovered from the crude ethanol product. | 03-08-2012 |
20120149949 | PROCESS FOR PRODUCING ETHANOL USING A STACKED BED REACTOR - The present invention produces ethanol in a stacked bed reactor that comprises a first catalyst comprising platinum and tin and a second catalyst comprising copper or an oxide thereof. The crude ethanol product may be separated and ethanol recovered. | 06-14-2012 |
20120157721 | PROCESS FOR PRODUCING ETHANOL USING MULTIPLE BEDS EACH HAVING DIFFERENT CATALYSTS - The present invention produces ethanol in a stacked bed reactor that comprises a first catalyst and a second catalyst, wherein the first and second catalysts comprise at least one group VIII metal, and wherein the second catalyst is substantially free of copper. The crude ethanol product may be separated and ethanol recovered. | 06-21-2012 |
20120178975 | Process for Production of Ethanol Using a Mixed Feed Using Copper Containing Catalyst - The present invention produces ethanol in a reactor that comprises a catalyst comprising from 40 to 70 wt. % copper and 15 to 40 wt. % zinc and a support material. The crude ethanol product may be separated and ethanol recovered. | 07-12-2012 |
20120209034 | Process for Producing Ethanol over Catalysts Containing Platinum and Palladium - The present invention relates to a process for producing product comprising ethanol which comprises contacting a feedstock comprising acetic acid and hydrogen in a reaction zone at hydrogenation conditions with a catalyst composition comprising platinum, palladium and tin on a support, wherein the catalyst has an excess amount of platinum relative to the amount of palladium based on weight. | 08-16-2012 |
20120238785 | Process For The Production of Ethanol From An Acetic Acid Feed and A Recycled Ethyl Acetate Feed - The present invention produces ethanol in a reactor that comprises a catalyst composition and a feed stream comprising acetic acid and a recycled liquid stream comprising ethyl acetate. The catalyst composition comprises a first catalyst comprising platinum, cobalt, and/or tin and a second catalyst comprising copper. The crude ethanol product may be separated and ethanol recovered. | 09-20-2012 |
20120238786 | Reduction of Acid Within Column Through Esterification During the Production of Alcohols - Purifying and/or recovery of ethanol from a crude ethanol product obtained from the hydrogenation of acetic acid. Separation and purification processes of crude ethanol mixture are employed to allow recovery of ethanol and remove impurities. In addition, the process involves the esterification of acetic acid in a column used for recovering the ethanol. | 09-20-2012 |
20120245022 | Processes for Making Tin-Containing Catalysts - A process for producing a catalyst comprising the steps of contacting a support with a mixed metal precursor comprising tin oxalate, a second metal precursor, a solubilizing agent such as ammonium oxalate, and water to form an impregnated support and heating the impregnated support under conditions effective to remove at least a weight majority of the water and reduce the tin from the tin oxalate and the second metal from the second metal precursor and thereby form the catalyst. | 09-27-2012 |
20120245395 | Reduced Energy Alcohol Separation Process Having Water Removal - The present invention relates to the recovery of alcohols, in particular ethanol, from a crude ethanol product obtained from the hydrogenation of acetic acid using a reduced energy process. The crude ethanol product may be fed to a distillation column in which a substantial portion of the water is removed with the acetic acid in the residue. Additional water may be removed by using a pressure swing adsorption unit, molecular sieve, and/or membrane. Ethanol extraction may also be used to reduce the ethanol concentration in the recycle streams. | 09-27-2012 |
20120245396 | Recovering Ethanol Sidedraw By Separating Crude Product From Hydrogenation Process - A process for producing ethanol is disclosed, comprising the steps of hydrogenating acetic acid in a reactor in the presence of a catalyst to form a crude ethanol product, separating at least a portion of the crude ethanol product in a column into a first distillate comprising ethanol and a first residue comprising acetic acid and water, wherein a substantial portion of the water in the crude ethanol product that is fed to the column is removed in the first residue, and separating a portion of the ethanol mixture stream to the second distillation column to yield an ethanol product sidedraw, second residue comprising water and a second distillate comprising ethyl acetate. The water content of the ethanol product sidedraw may be further reduced to yield a stream having reduced water content. | 09-27-2012 |
20120275989 | Process for Producing a Water Stream from Ethanol Production - In one embodiment, the invention is to a process for producing a water stream comprising the steps of hydrogenating acetic acid to form a crude ethanol product and separating at least a portion of the crude ethanol product in at least one column of a plurality of columns into a distillate comprising ethanol and a residue comprising the water stream. The water stream preferably is essentially free of organic impurities other than acetic acid and ethanol. | 11-01-2012 |
20120277466 | CATALYST FOR PRODUCING ACRYLIC ACIDS AND ACRYLATES - In one embodiment, the invention is to a catalyst composition, comprising vanadium and titanium. Preferably, the molar ratio of vanadium to titanium in an active phase of the catalyst composition is greater than 0.5:1. | 11-01-2012 |
20120277491 | REDUCING ETHYL ACETATE CONCENTRATION IN RECYCLE STREAMS FOR ETHANOL PRODUCTION PROCESSES - Recycle streams in an ethanol production process are hydrolyzed to reduce ethyl acetate concentration. In the process, acetic acid is hydrogenated to form a crude ethanol product, which undergoes a separation or purification process. Ethyl acetate is formed as a byproduct of the hydrogenation of acetic acid. The hydrolysis of recycle steams from the separation process can reduce the concentration of ethyl acetate, converting some or all of the ethyl acetate to acetic acid and ethanol. | 11-01-2012 |
20120289743 | CATALYSTS FOR PRODUCING ACRYLIC ACIDS AND ACRYLATES - In one embodiment, the invention is to a catalyst composition comprising vanadium, titanium; and at least one oxide additive. The at least one oxide additive is present in an amount of at least 0.1 wt % based on the total weight of the catalyst composition. The molar ratio of titanium to metal additive in an active phase of the catalyst composition is at least 0.05:1. | 11-15-2012 |
20120323048 | Processes For Producing Ethanol From Acetaldehyde - In one embodiment, the invention is to a process for forming an ethanol mixture by hydrogenating an acetaldehyde feed stream in the presence of a catalyst. The acetaldehyde feed stream comprises acetaldehyde and at least one of acetic acid and ethanol. Preferably the acetaldehyde feed stream is a by-product stream from a vinyl acetate synthesis process. | 12-20-2012 |
20130035520 | REDUCING IMPURITIES IN HYDROGENATION PROCESSES WITH MULTIPLE REACTION ZONES - In a hydrogenation processes, a second lower temperature hydrogenation reactor is used to control the concentration of impurities, namely ethyl acetate, acetaldehyde, and acetal, prior to separating the reaction mixtures. Controlling impurities reduces the need for separation capital and improves overall efficiencies for recovering alcohols. | 02-07-2013 |
20130046113 | PROCESS FOR PURIFYING ETHANOL - Purifying and/or recovery of ethanol from a crude ethanol product obtained from the hydrogenation of acetic acid. Separation and purification processes of crude ethanol mixture are employed to allow recovery of ethanol and remove impurities. In addition, the process involves returning acetaldehyde separated from the crude ethanol product to the reactor. | 02-21-2013 |
20130053599 | CATALYSTS FOR PRODUCING ACRYLIC ACIDS AND ACRYLATES - In one embodiment, the invention is to a catalyst composition comprising titanium, phosphorus, and less than 1 wt. % vanadium. The catalyst composition has a molar ratio of phosphorus to titanium of at least 1.0:1.0. | 02-28-2013 |
20130053605 | Process for Recovering Ethanol - Recovery of ethanol from a crude ethanol product obtained from the hydrogenation of acetic acid. Separation and purification processes of the crude ethanol products are employed to allow recovery of ethanol and remove impurities. | 02-28-2013 |
20130072728 | Process for Vapor Phase Hydrogenation - A process for selective formation of ethanol from acetic acid includes contacting a feed stream containing acetic acid and hydrogen at an elevated temperature with catalyst comprising platinum and tin on a high surface area silica promoted with calcium metasilicate. Selectivities to ethanol of over 85% are achieved at 280° C. with catalyst life in the hundreds of hours. | 03-21-2013 |
20130079553 | CATALYSTS FOR PRODUCING ACRYLIC ACIDS AND ACRYLATES - In one embodiment, the invention is to a catalyst composition comprising vanadium and titanium. The catalyst composition has a surface area of at least 22.6 m | 03-28-2013 |
20130085292 | Processes for Producing Acrylic Acids and Acrylates - In one embodiment, the invention is to a process for producing an acrylate product. The process comprises the step of reacting an alkanoic acid and an alkylenating agent under conditions effective to produce a crude acrylate product. A molar ratio of alkylenating agent to alkanoic acid is maintained at a level of at least 1. | 04-04-2013 |
20130085293 | CATALYSTS FOR PRODUCING ACRYLIC ACIDS AND ACRYLATES - In one embodiment, the invention is to a catalyst composition comprising vanadium and titanium. The catalyst composition further comprises ethylene glycol and citric acid. Preferably, the catalyst composition is substantially free of oxalic acid and lactic acid. | 04-04-2013 |
20130090500 | PROCESSES FOR HYDROGENATING ALKANOIC ACIDS USING CATALYST COMPRISING TUNGSTEN - A process hydrogenating alkanoic acids in the presence of a catalyst that comprises supports, one or more metals, tungsten oxide, and at least one alkaline earth metal oxide or metasilicate. The molar ratio of the at least one alkaline earth metal oxide or metasilicate to tungsten oxide, based on the metals, is from 1:3 to 5:1. | 04-11-2013 |
20130131399 | Catalyst Preparations for High Conversion Catalysts for Producing Ethanol - A process for producing a catalyst, the process comprising the steps of: impregnating a first metal from a first metal precursor on a support to form a first impregnated support; calcining the first impregnated support; impregnating a second metal from a second metal precursor on the first impregnated support to form a second impregnated support; calcining the second impregnated support to form the catalyst, wherein the catalyst has a total metal loading of at least 2 wt. % based on the total weight of the catalyst. A method for hydrogenating alkanoic acids in the presence of the catalyst is also disclosed. | 05-23-2013 |
20130131400 | Hydrogenating Acetic Acid to Produce Ethyl Acetate and Reducing Ethyl Acetate to Ethanol - Disclosed herein are processes for alcohol production by reducing an ethyl acetate produced by hydrogenating acetic acid in the presence of a suitable catalyst. The ethyl acetate is reduced with hydrogen in the presence of a catalyst to obtain a crude reaction mixture comprising the alcohol, in particular ethanol, which may be separated from the crude reaction mixture. Thus, ethanol may be produced from acetic acid through an ethyl acetate intermediate without an esterification step. This may reduce the recycle of ethanol in the hydrogenolysis process and improve ethanol productivity. | 05-23-2013 |
20130158297 | ESTERIFYING AN ETHANOL AND ACETIC ACID MIXTURE TO PRODUCE AN ESTER FEED FOR HYDROGENOLYSIS - Disclosed herein are processes for alcohol production by hydrogenating acetic acid to obtain a mixture of ethanol and acetic acid, esterifying the mixture to produce an esterification product and reducing the esterification product. The mixture may provide a sufficient amount of ethanol and acetic acid for esterification and reduces the need for additional acetic acid and/or ethanol. This may reduce the recycle of ethanol in the hydrogenolysis process and improve ethanol productivity. | 06-20-2013 |
20130158300 | Process For Producing Ethanol By Hydrogenating Mixed Feeds Comprising Water - The processes of the current invention relate to the production of ethanol from a crude ethanol product obtained from the hydrogenation of acetic acid and ethyl acetate. Conversion of ethyl acetate may be improved by controlling the water content that may be fed to the vaporizer to form a feed stream that may be fed to the hydrogenation reactor. At least 0.01 wt. % water is fed to the vaporizer. The crude ethanol product is separated two or more columns to yield an ethanol product. | 06-20-2013 |
20130158302 | Phasing Reactor Product from Hydrogenating Acetic Acid Into Ethyl Acetate Feed to Produce Ethanol - Disclosed herein are processes for alcohol production by reducing ethyl acetate produced by hydrogenating acetic acid in the presence of a suitable catalyst. The product of the acetic acid hydrogenation is fed directly to a decanter to separate the hydrogenation product into an aqueous phase comprising water and ethanol and an organic phase comprising ethyl acetate. The organic phase is reduced with hydrogen in the presence of a catalyst to obtain a crude reaction mixture comprising the alcohol, in particular ethanol, which may be separated from the crude reaction mixture. Thus, ethanol may be produced from acetic acid through an ethyl acetate intermediate without an esterification step. This may reduce the recycle of ethanol in the hydrogenolysis process and improve ethanol productivity. | 06-20-2013 |
20130165700 | Catalysts Comprising Secondary Noble Metals and Process for Producing Ethanol - The present invention relates to a catalyst comprising platinum, tin and a secondary noble metal selected from the group consisting of rhodium, palladium, gold and iridium. The catalyst may be on a support. In some embodiments, the support may comprise calcium. The catalyst is used for converting acetic acid to ethanol. | 06-27-2013 |
20130165701 | Catalysts Having Promoter Metals and Process for Producing Ethanol - The present invention relates to a catalyst. The catalyst is used for converting acetic acid to ethanol. The catalyst comprises platinum, tin, a base metal selected from calcium and/or tungsten and a promoter metal selected from barium, potassium and/or cesium. | 06-27-2013 |
20130165702 | Calcination of Modified Support to Prepare Hydrogenation Catalysts - The present invention relates to a catalyst having an amorphous support and one or more active metals. The amorphous support may comprise a support material and an amorphous support modifier, which adjusts the acidity of the support material. In preparing the amorphous catalyst, post-synthesis treatment, i.e. calcination, may be used to adjust the catalyst performance while converting acetic acid to ethanol. | 06-27-2013 |
20130165703 | Hydrogenation Catalysts Having An Amorphous Support - The present invention relates to a catalyst having an amorphous support and one or more active metals. The amorphous support may comprise a support material and an amorphous support modifier, which adjusts the acidity of the support material. In preparing the amorphous catalyst, post-synthesis treatment, i.e. calcination, may be used to adjust the catalyst performance while converting acetic acid to ethanol. | 06-27-2013 |
20130165704 | PROCESS FOR PRODUCING ETHANOL IN A REACTOR HAVING A CONSTANT TEMPERATURE - The present invention, in one embodiment, relates to a process for producing ethanol. The process comprises the step of reacting acetic acid and hydrogen in a shell and tube reactor and in the presence of a catalyst under conditions effective to form a crude ethanol product. The crude ethanol product comprises ethanol, acetic acid, ethyl acetate, and water. The process further comprises the step of recovering ethanol from the crude ethanol product. The shell and tube reactor comprises one or more tubes, each containing a heat transfer medium, and a shell comprising the catalyst. Preferably, the shell and tube reactor has an inlet temperature and an outlet temperature and the inlet temperature is substantially similar to or less than the outlet temperature. | 06-27-2013 |
20130172632 | Process for Promoting Catalyst Activity for Ethyl Acetate Conversion - The process of the current invention relates to the production of ethanol from a crude ethanol product obtained from the hydrogenation of acetic acid and ethyl acetate in the presence of a catalyst. Conversion of ethyl acetate may be improved by adding water to the reactor. At least 0.01 wt. % water may be added to the reactor. The crude ethanol product is separated in one or more columns to yield an ethanol product. | 07-04-2013 |
20130178661 | Hydrogenation Catalysts with Cobalt-Modified Supports - The present invention relates to catalysts, to processes for making catalysts and to chemical processes employing such catalysts. The catalysts are preferably used for converting acetic acid to ethanol. The catalyst comprises a precious metal and one or more active metals on a modified support that comprises cobalt. | 07-11-2013 |
20130178662 | Modified Catalyst Supports - The present invention relates to modified catalyst supports, to processes for making modified catalyst supports, and to chemical processes employing catalysts that comprise such modified catalyst supports. The modified catalyst support comprises a first metal, a second metal and a support modifier on a support, wherein the support modifier comprises a support modifier metal selected from the group consisting of tungsten, molybdenum, vanadium, niobium, and tantalum. | 07-11-2013 |
20130178663 | COBALT-CONTAINING HYDROGENATION CATALYSTS AND PROCESSES FOR MAKING SAME - The present invention relates to catalysts, to processes for making catalysts and to chemical processes employing such catalysts. The catalysts are preferably used for converting acetic acid to ethanol. The catalyst comprises cobalt, precious metal and one or more active metals on a modified support. | 07-11-2013 |
20130178664 | Hydrogenation Catalysts - The present invention relates to catalysts, to processes for making catalysts and to chemical processes employing such catalysts. The catalysts are preferably used for converting acetic acid to ethanol. The catalyst comprises a precious metal and one or more active metals on a modified support. The modified support may comprise cobalt tungstate. | 07-11-2013 |
20130178665 | Processes For Making Catalysts With Acidic Precursors - The present invention relates to catalysts, to processes for making catalysts with acidic precursors and to chemical processes employing such catalysts. The catalysts are preferably used for converting acetic acid to ethanol. The catalyst comprises a precious metal and one or more active metals on a support, optionally a modified support. | 07-11-2013 |
20130178666 | Processes for Making Catalysts With Metal Halide Precursors - The present invention relates to catalysts, to processes for making catalysts with halide containing precursors and to chemical processes employing such catalysts. The catalysts are preferably used for converting acetic acid to ethanol. The catalyst comprises a precious metal and one or more active metals on a support, optionally a modified support. | 07-11-2013 |
20130178667 | Processes for Making Catalysts - The present invention relates to catalysts, to processes for making catalysts and to chemical processes employing such catalysts. The catalysts are preferably used for converting acetic acid to ethanol. The catalyst comprises a precious metal and one or more active metals on a support, optionally a modified support. | 07-11-2013 |
20130178668 | Multifunctional Hydrogenation Catalysts - The present invention relates to catalysts, to processes for making catalysts and to chemical processes employing such catalysts. The multifunctional catalysts are preferably used for converting acetic acid and ethyl acetate to ethanol. The catalyst is effective for providing an acetic acid conversion greater than 20% and an ethyl acetate conversion greater than 0%. The catalyst comprises a precious metal and one or more active metals on a modified support. The modified support includes a metal selected from the group consisting of tungsten, vanadium, and tantalum, provided that the modified support does not contain phosphorous. | 07-11-2013 |
20130178669 | Cobalt and Tin Hydrogenation Catalysts - The present invention relates to catalysts, to processes for making catalysts and to chemical processes employing such catalysts. The catalysts are preferably used for converting acetic acid and ethyl acetate to ethanol. The catalyst comprises a precious metal, tin and cobalt, wherein molar ratio of cobalt to tin is at least 11:1. | 07-11-2013 |
20130178670 | HYDROGENATION CATALYSTS WITH BULK MULTIPLE OXIDATED SUPPORTS - The present invention relates to catalysts, to processes for making catalysts and to chemical processes employing such catalysts. The catalysts are preferably used for converting acetic acid and ethyl acetate to ethanol. The catalyst comprises an extruded modified support, and a precious metal. The processes for making the catalysts comprises modifying the catalyst, extruding the catalyst, and impregnating the precious metal onto the catalyst. | 07-11-2013 |
20130184500 | Process for Acetal Removal In the Purification of a Crude Ethanol Product - Recovery of ethanol from a crude ethanol product obtained from the hydrogenation of acetic acid. Separation and purification processes of the crude ethanol products are employed to allow recovery of ethanol and hydrolyze acetal impurities by the addition of an acid stream. | 07-18-2013 |
20130184501 | HYDROGENATION CATALYSTS WITH ACIDIC SITES - The present invention relates to catalysts and to chemical processes employing such catalysts. The catalysts are preferably used for converting acetic acid to ethanol. The catalyst comprises acidic sites and two or more metals. The catalyst has acidic sites on the surface and the balance favors Lewis acid sites. | 07-18-2013 |
20130184502 | REDUCED WATER CONTENT PREPARATION PROCESS FOR HYDROGENATION CATALYSTS - The present invention relates to processes for making catalysts, to catalyst prepared by a specific process, and to chemical processes employing such catalysts. The catalysts are preferably used for converting acetic acid to ethanol. The catalyst comprises less than 20% solvent prior to calcining. | 07-18-2013 |
20130190527 | Bismuth Catalyst Composition and Process For Manufacturing Ethanol Mixture - The present invention relates to a catalyst composition comprising at least one Group VIII metal and bismuth on a support, and to a process for manufacturing a product comprising ethanol and ethyl acetate from a feedstock comprising acetic acid over the catalyst composition under hydrogenation conditions, including a temperature of greater than about 290° C. | 07-25-2013 |
20130197278 | Process For Manufacturing Ethanol Using A Metallic Catalyst Supported on Titania - The present invention relates to a process for producing ethanol by contacting a feedstock comprising acetic acid and hydrogen in a reaction zone at hydrogenation conditions including a temperature from 125° C. to 350° C. with a catalyst composition, wherein the catalyst composition comprises from 1.5 wt. % to 3 wt. % active metals on a titania support, said active metals comprising at least one Group VIII metal and an excess molar amount of tin, relative to the at least one Group VIII metal. | 08-01-2013 |
20130199084 | Ethanol Compositions - In one embodiment, the present invention is to an ethanol composition comprising at least 92 wt. % ethanol and from 95 wppm to 1,000 wppm isopropanol. | 08-08-2013 |
20130204049 | Process for Producing Ethanol Using a Molar Excess of Hydrogen - The present invention relates to a process for the production of ethanol using a molar excess of hydrogen. A mixed feed of acetic acid and ethyl acetate is fed to a reactor to be converted to ethanol. Hydrogen flow is increased to avoid a negative conversion of ethyl acetate. | 08-08-2013 |
20130204050 | Hydrogenation Process with Reduced Residence Time for Vapor Phase Reactants - The present invention is directed to the separation of ethanol from a crude ethanol product obtained from the vaporization and hydrogenation of acetic acid using reduced residence time for the vapor phase reactants between exiting the vaporizer and entering the reactor. The crude ethanol product is separated in at least one column to recover an ethanol product. | 08-08-2013 |
20130210936 | Catalysts for Converting Acetic Acid to Acetone - The present invention relates to a process for the formation of acetone from acetic acid. The process is conducted at an elevated temperature of above 225° C. by contacting a feed stream containing acetic acid, and an optional carrier gas, with a catalyst. The catalyst comprises a support that is favorable for the production of acetone. The support may comprise titania, zirconia, ceria, silica, iron oxide, and carbon, but preferably is titania, zirconia, and ceria. | 08-15-2013 |
20130211150 | Chemisorption of Ethyl Acetate During Hydrogenation of Acetic Acid to Ethanol - A hydrogenation catalyst and process using the catalyst for converting a mixture comprising acetic acid and ethyl acetate to ethanol at a first temperature, and the catalyst desorbs ethyl acetate, in the absence of hydrogen, at a second temperature that is greater than the first temperature. The catalyst has a suitable chemisorption of ethyl acetate at the first temperature in the absence of hydrogen. In one embodiment, the first temperature ranges from 125° C. to 350° C. and the second temperature ranges from 300° C. to 600° C. The catalyst comprises one or more active metals or oxide thereof on a support that comprises tungsten or an oxide thereof. The one or more active metals are selected from the group consisting of cobalt, copper, gold, iron, nickel, palladium, platinum, iridium, osmium, rhenium, rhodium, ruthenium, tin, zinc, lanthanum, cerium, manganese, chromium, vanadium, and molybdenum. | 08-15-2013 |
20130211152 | Ethanol Manufacturing Process Over Catalyst with Cesium and Support Comprising Tungsten or Oxides Thereof - The present invention relates to a process for producing product comprising ethanol which comprises contacting a feedstock comprising acetic acid and hydrogen in a reaction zone at hydrogenation conditions with a catalyst composition comprising at least one active metal that may include a Group VIII metal and tin and from 0.01 to 0.5 wt. % cesium on a support comprising tungsten or oxides thereof. | 08-15-2013 |
20130224102 | PROCESS FOR UTILIZING A WATER STREAM IN A HYDROLYSIS REACTION TO FORM ETHANOL - In one embodiment, the invention is to a process for producing a water stream comprising the steps of hydrogenating acetic acid to form a crude ethanol product and separating at least a portion of the crude ethanol product in at least one column of a plurality of columns into a distillate comprising ethanol and a residue comprising the water stream. The water stream preferably is essentially free of organic impurities other than acetic acid and ethanol. | 08-29-2013 |
20130225876 | Hydrogenation Catalyst Using Multiple Impregnations of an Active Metal Solution - A process for producing a catalyst that results in improved yields and productivity to ethanol. The process involves the steps of preparing a solution comprising one or more precursors to an active metal and impregnating a first portion of the solution on a support to form a first impregnated support. The first impregnated support is calcined to form a first calcined support and a second portion of the solution is impregnated on the first calcined support. The catalyst is useful for hydrogenating alkanoic acids to ethanol. | 08-29-2013 |
20130225877 | Catalyst Having Support Containing Tin and Process for Manufacturing Ethanol - The present invention relates to a catalyst composition having a support that contains tin. The catalyst is used for converting acetic acid to ethanol. The catalyst may also comprise one or more active metals and a support modifier. | 08-29-2013 |
20130225878 | Cobalt/ Tin Catalyst for Producing Ethanol - The present invention relates to a process for the formation of alcohols from alkanoic acids, the steps of the process comprising: contacting a feed stream containing the alkanoic acid and hydrogen at an elevated temperature with a hydrogenating catalyst comprising from 3 to 25 wt. % of active metals on a support, wherein the active metals comprise cobalt and tin. | 08-29-2013 |
20130231510 | Processes for Making Ethanol From Acetic Acid - A process for selective formation of ethanol from acetic acid by hydrogenating acetic acid in the presence of first metal, a silicaceous support, and at least one support modifier. Preferably, the first metal is selected from the group consisting of copper, iron, cobalt, nickel, ruthenium, rhodium, palladium, osmium, iridium, platinum, titanium, zinc, chromium, rhenium, molybdenum, and tungsten. In addition the catalyst may comprise a second metal preferably selected from the group consisting of copper, molybdenum, tin, chromium, iron, cobalt, vanadium, tungsten, palladium, platinum, lanthanum, cerium, manganese, ruthenium, rhenium, gold, and nickel. | 09-05-2013 |
20130245131 | Hydrogenation of Mixed Oxygenate Stream to Produce Alcohol - The present invention relates to processes for the recovery of ethanol from a crude ethanol product obtained from the hydrogenation of a mixed oxygenate stream comprising ethyl acetate and acetaldehyde. The crude ethanol product is separated in at least one distillation column to product ethanol. The mixed oxygenate stream may be obtained from syngas. | 09-19-2013 |
20130245308 | Catalyst for Producing Acrylic Acids and Acrylates - In one embodiment, the invention is to a process for producing an acrylate product. The process includes the steps of contacting an alkanoic acid and an alkylenating agent over a catalyst composition under conditions effective to produce the acrylate product. The catalyst composition comprises a metal phosphate matrix containing vanadium and bismuth. Preferably, the catalyst comprises, in an active phase, vanadium to bismuth at a molar ratio of at least 0.02:1. Preferably, the catalyst composition is substantially free of titanium. | 09-19-2013 |
20130245310 | CATALYST FOR PRODUCING ACRYLIC ACIDS AND ACRYLATES - A process for producing an acrylate product comprises the step of contacting an alkanoic acid and an alkylenating agent over a catalyst over conditions effective to produce the acrylate product. The catalyst composition comprises vanadium, titanium and bismuth. Preferably, the catalyst comprises vanadium to bismuth at a molar ratio of greater than 0.2:1, in an active phase. | 09-19-2013 |
20130245311 | Catalyst for Producing Acrylic Acids and Acrylates - The invention is to a process for producing an acrylate product. The process includes the steps of contacting an alkanoic acid and an alkylenating agent over a catalyst composition under conditions effective to produce the acrylate product. The catalyst composition comprises vanadium, titanium and tungsten. Preferably, the catalyst comprises vanadium to tungsten at a molar ratio of at least 0.02:1, in an active phase. | 09-19-2013 |
20130245332 | Promoters for Cobalt-Tin Catalysts for Reducing Alkanoic Acids - The present invention relates to a process for the formation of an alcohol from an alkanoic acid, the steps of the process comprising: contacting a feed stream containing the alkanoic acid and hydrogen at an elevated temperature with a hydrogenating catalyst comprising from 3 to 25 wt. % of active metals comprising tin and cobalt and a metal promoter selected from the group consisting of noble metals or first metal, the first metal selected from the group of barium, cesium and potassium. | 09-19-2013 |
20130245333 | Ethanol Manufacturing Process Over Catalyst Having Improved Radial Crush Strength - Acetic acid is hydrogenation in the presence of a catalyst comprising one or more active metals on a silica support, wherein the catalyst has a radial crush strength of at least 4 N/mm. The one or more active metals may include cobalt, copper, gold, iron, nickel, palladium, platinum, iridium, osmium, rhenium, rhodium, ruthenium, tin, zinc, lanthanum, cerium, manganese, chromium, vanadium, molybdenum and mixtures thereof. Radial crush strength may be improved by steam treating the catalyst support prior to the loading of the one or more active metals. | 09-19-2013 |
20130245334 | Stacked Bed Reactor with Diluents for Producing Ethanol - The present invention relates to processes for producing ethanol using a stacked bed reactor comprising a first bed comprising a first hydrogenation catalyst and a second bed comprising a second hydrogenation catalyst and one or more diluents. The diluents may be selected from the group consisting of silica, silica-alumina and mixtures thereof. | 09-19-2013 |
20130245335 | Acetic Acid Hydrogenation over a Group VIII Metal Calcined Catalyst Having a Secondary Promoter - The present invention relates to a process for hydrogenating feedstock comprising acetic acid in the presence of hydrogen to product comprising ethanol in a reaction zone under hydrogenation conditions over a catalyst composition promoted with cobalt, rhodium, cesium or a combination thereof on a previously calcined composition comprising at least one Group VIII metal and tin on a support material. | 09-19-2013 |
20130245336 | Rhodium/ Tin Catalysts and Processes for Producing Ethanol - The present invention relates to processes for producing ethanol using a catalyst comprising rhodium and tin on a support. The rhodium and tin may be present in a molar ratio of 20:80 to 80:20. | 09-19-2013 |
20130245337 | Hydrogenation Catalysts Prepared from Polyoxometalate Precursors and Process for Using Same to Produce Ethanol While Minimizing Diethyl Ether Formation - The present invention relates to hydrogenation catalysts prepared from polyoxometalate precursors. The polyoxometalate precursors introduce a support modifier to the catalyst. The catalysts are used for hydrogenating alkanoic acids and/or esters thereof to alcohols with relatively low ether formation, preferably with conversion of the ester coproduct. The catalyst may also comprise one or more active metals. | 09-19-2013 |
20130245338 | Hydrogenation Catalysts Prepared from Polyoxometalate Precursors and Process for Using Same to Produce Ethanol - The present invention relates to hydrogenation catalysts prepared from polyoxometalate precursors. The polyoxometalate precursors introduce a support modifier to the catalyst. The catalysts are used for hydrogenating alkanoic acids and/or esters thereof to alcohols, preferably with conversion of the ester coproduct. The catalyst may also comprise one or more active metals. | 09-19-2013 |
20130261347 | Process for Producing Ethanol by Hydrocarbon Oxidation and Hydrogenation or Hydration - Hydrocarbons are oxidized to ethylene and/or oxygenates that comprise acetic acid. The acetic acid may be converted to ethanol by hydrogenation. The ethylene may be converted to ethanol by hydration. | 10-03-2013 |
20130261348 | Process for Producing Ethanol by Alkane Oxidation and Hydrogenation or Hydration - Ethane is oxidized to ethylene and/or oxygenates that comprise acetic acid. The acetic acid may be converted to ethanol by hydrogenation. The ethylene may be converted to ethanol by hydration. | 10-03-2013 |
20130261349 | Hydrogenation Catalysts and Processes for Making Same - A catalyst composition comprising tin and optionally a second metal for use in the production of alcohols such as ethanol from carboxylic acids such as acetic acid. An acidic solution such as nitric acid is utilized in the preparation of the catalyst according to one embodiment of the present invention to better solubilize an organometallic tin precursor resulting in the formation of catalysts having particularly high selectivity to ethanol. | 10-03-2013 |
20130296164 | CATALYSTS FOR MAKING ETHANOL FROM ACETIC ACID - Catalysts and processes for forming catalysts for use in hydrogenating acetic acid to form ethanol. In one embodiment, the catalyst comprises a first metal, a silicaceous support, and at least one metasilicate support modifier. Preferably, the first metal is selected from the group consisting of copper, iron, cobalt, nickel, ruthenium, rhodium, palladium, osmium, iridium, platinum, titanium, zinc, chromium, rhenium, molybdenum, and tungsten. In addition the catalyst may comprise a second metal preferably selected from the group consisting of copper, molybdenum, tin, chromium, iron, cobalt, vanadium, tungsten, palladium, platinum, lanthanum, cerium, manganese, ruthenium, rhenium, gold, and nickel. | 11-07-2013 |
20130345478 | Process for Making Ethanol from Acetic Acid Using Acidic Catalysts - A process for selective formation of ethanol from acetic acid by hydrogenating acetic acid in the presence of a catalyst comprises a first metal on an acidic support. The acidic support may comprise an acidic support material or may comprise an support having an acidic support modifier. The catalyst may be used alone to produced ethanol via hydrogenation or in combination with another catalyst. In addition, the crude ethanol product is separated to obtain ethanol. | 12-26-2013 |
20140046100 | Processes for Maximizing Ethanol Formation In the Hydrogenation of Acetic Acid - In one embodiment, the invention is to a process for purifying a crude ethanol product. The process comprises the step of hydrogenating acetic acid in a reactor in the presence of a catalyst to form the crude ethanol product. The process further comprises the step of separating at least a portion of the crude ethanol product in a purification zone. The purification zone preferably comprises a first column, which yields a first distillate comprising ethanol, water and ethyl acetate, and a first residue comprising acetic acid. The at least a portion of the crude ethanol product has a residence time from the reactor to the purification zone from 5 minutes to 5 days. | 02-13-2014 |
20140051894 | Silica Enhanced Support for Hydrogenation Catalysts and Processes for Producing Ethanol - The present invention relates to a catalyst. The catalyst is used for converting acetic acid to ethanol. The catalyst comprises one or more active metals on an alkali metal silicate support or on an alkaline earth metal silicate support, wherein the support further comprises a silica enhancer and a support modifier. | 02-20-2014 |
20140121421 | Hydrogenation Reaction Conditions To Produce Ethanol and Reduce Ethyl Acetate Formation - The present invention is directed to processes for selective formation of ethanol from acetic acid by hydrogenating acetic acid in the presence of a hydrogenation catalyst, wherein the temperature and liquid hourly space velocity (LHSV) are controlled to maximize acetic acid conversion and to minimize selectivity to ethyl acetate. The hydrogenation catalyst comprises a metal selected from the group consisting of platinum, palladium, gold, iridium, osmium, and rhodium on a support modified by at least one support modifier selected from the group consisting of (i) alkaline earth metal oxides, (ii) alkali metal oxides, (iii) alkaline earth metal metasilicates, (iv) alkali metal metasilicates, (v) Group IIB metal oxides, (vi) Group IIB metal metasilicates, (vii) Group IIIB metal oxides, (viii) Group IIIB metal metasilicates, and mixtures thereof. | 05-01-2014 |
20140121422 | Hydrogenation Reaction Conditions For Producing Ethanol - The present invention relates to processes for producing ethanol from a feed stream comprising hydrogen and acetic acid and/or ethyl acetate. The reaction occurs at a temperature greater than 225° C. and the feed stream has a liquid hourly space velocity of at least 0.2 hr | 05-01-2014 |
20140128641 | Process for Recovering Ethanol - Recovery of ethanol from a crude ethanol product obtained from the hydrogenation of acetic acid. Separation and purification processes of the crude ethanol products are employed to allow recovery of ethanol and remove impurities. | 05-08-2014 |
20140128642 | Process for Vapor Phase Hydrogenation - A process for selective formation of ethanol from acetic acid includes contacting a feed stream containing acetic acid and hydrogen at an elevated temperature with catalyst comprising platinum and tin on a high surface area silica promoted with calcium metasilicate. Selectivities to ethanol of over 85% are achieved at 280° C. with catalyst life in the hundreds of hours. | 05-08-2014 |
20140135527 | Process for Producing Acrylic Acids and Acrylates - In one embodiment, the invention is to a catalyst composition, comprising vanadium and titanium. Preferably, the molar ratio of vanadium to titanium in an active phase of the catalyst composition is greater than 0.5:1. | 05-15-2014 |
20140142350 | Olefin Hydration For Hydrogenation Processes - Processes for contacting an olefin feed stream, preferably comprising ethylene, with at least one stream from an ethanol production process that comprises water. The hydration reaction produces ethanol to improve overall ethanol yields from the hydrogenation acetic acid and esters thereof. | 05-22-2014 |
20140142351 | Combined Column for Separating Products of Different Hydrogenation Reactors - Recovery of ethanol from a crude product comprising ethyl acetate obtained from the hydrogenation of acetic acid. The crude product is separated to form an organic stream that may be subjected to hydrogenolysis to form ethanol. The organic phase may comprise ethyl acetate is reacted via hydrogenolysis form ethanol that may be directly or indirectly fed to the separation zone or the hydrogenation reactor. | 05-22-2014 |
20140163263 | Group VIII Metal Hydrogenolysis Catalysts Having Low Selectivity to Ethers - Group VIII metal containing catalysts used in processes for producing ethanol from ethyl acetate by reacting the ethyl acetate with hydrogenation. The Group VIII metal containing catalyst has a selectivity to ether, especially diethyl ether, that is very low. The process may be integrated with an ethyl acetate production process, such as esterification, hydrogenation, or dehydrogenation. | 06-12-2014 |
20140171693 | Coated Hydrotalcite Catalysts and Processes for Producing Butanol - A catalyst composition for converting ethanol to higher alcohols, such as butanol, is disclosed. The catalyst composition comprises metal coated hydrotalcite and method of making same. | 06-19-2014 |
20140275637 | THERMOCHEMICALLY PRODUCED ETHANOL COMPOSITIONS - In one embodiment, the present invention is to an ethanol composition comprising at least 92 wt. % ethanol and from 20 wppm to 94 wppm isopropanol. The composition may be free of methanol and acetaldehyde. | 09-18-2014 |
20150024927 | CHEMISORPTION OF ETHYL ACETATE DURING HYDROGENATION OF ACETIC ACID TO ETHANOL - A hydrogenation catalyst and process using the catalyst for converting a mixture comprising acetic acid and ethyl acetate to ethanol at a first temperature, and the catalyst desorbs ethyl acetate, in the absence of hydrogen, at a second temperature that is greater than the first temperature. The catalyst has a suitable chemisorption of ethyl acetate at the first temperature in the absence of hydrogen. In one embodiment, the first temperature ranges from 125° C. to 350° C. and the second temperature ranges from 300° C. to 600° C. The catalyst comprises one or more active metals or oxide thereof on a support that comprises tungsten or an oxide thereof. The one or more active metals are selected from the group consisting of cobalt, copper, gold, iron, nickel, palladium, platinum, iridium, osmium, rhenium, rhodium, ruthenium, tin, zinc, lanthanum, cerium, manganese, chromium, vanadium, and molybdenum. | 01-22-2015 |
20150024928 | Ethanol Manufacturing Process Over Catalyst Having Improved Radial Crush Strength - Acetic acid is hydrogenation in the presence of a catalyst comprising one or more active metals on a silica support, wherein the catalyst has a radial crush strength of at least 4 N/mm. The one or more active metals may include cobalt, copper, gold, iron, nickel, palladium, platinum, iridium, osmium, rhenium, rhodium, ruthenium, tin, zinc, lanthanum, cerium, manganese, chromium, vanadium, molybdenum and mixtures thereof. Radial crush strength may be improved by steam treating the catalyst support prior to the loading of the one or more active metals. | 01-22-2015 |
20150025281 | Process for Producing Ethanol Using Hydrogenation Catalysts - The present invention relates to catalysts, to processes for making catalysts and to chemical processes employing such catalysts. The catalysts are preferably used for converting acetic acid to ethanol. The catalyst comprises a precious metal and one or more active metals on a modified support. The modified support may comprise cobalt tungstate. | 01-22-2015 |