| Patent application number | Description | Published |
|---|
| 20090269501 | SELF-DEPOSITED COATINGS ON MAGNESIUM ALLOYS - Some articles such as automobile components that have been constructed from steel and/or aluminum alloy parts are now being fitted with magnesium parts whose surfaces may need to be protected against corrosion. To do this an e-coating pre-film may be formed on the part's magnesium surfaces by exposing it to a conventional e-coating emulsion. And there is no need to supply a current or potential to the part or component. Magnesium's high reactivity with acidic or neutral aqueous mediums is itself a sufficient driving force to facilitate the deposition of an e-coating pre-film. At the same time any steel or aluminum alloy parts will remain unaffected. The article with a protective e-coating pre-film formed solely on its magnesium surfaces may now be advanced through a paint-line that includes conventional processes aimed at treating the component's steel and aluminum alloy parts. The process may be practiced where the magnesium surface comprises a magnesium-containing conversion or anodized coating. | 10-29-2009 |
| 20100035080 | Corrosion resistant laminated steel - Outer steel sheet-viscoelastic core laminates are often subject to corrosion in moisture-containing environments. Zinc-based alloys of aluminum, or of aluminum and magnesium, may be beneficially applied to the inner faces of the steel sheets or to both the inner and outer sheet faces. Substantially pure zinc coatings may be applied over the zinc-based alloys or over an otherwise bare outer steel sheet surface. Combinations of such zinc-based alloy coatings and substantially pure zinc coatings improve the corrosion resistance of the steel sheet-polymer core laminates while maximizing weldability and paintability. | 02-11-2010 |
| 20100129531 | METHOD OF CONTROLLING CORROSION AT AN INTERFACE FORMED BETWEEN METAL COMPONENTS - A method of controlling corrosion at an interface formed between at least two metal components includes applying a blend of magnesium particles and one of an adhesive or a sealant to the interface. The magnesium particles have a diameter sufficient to span a distance between the metal components. The method further includes exposing the metal components to a substantially corrosive environment, where the corrosive environment at least partially dissolves the magnesium particles. At least partial dissolution of the magnesium particles i) cathodically protects the metal components at the interface, ii) alkalizes the corrosive environment, and iii) generates hydrogen bubbles that substantially block a crevice formed at the interface. | 05-27-2010 |
| 20100143746 | METHODS OF REDUCING CORROSION BETWEEN MAGNESIUM AND ANOTHER METAL - Methods of reducing corrosion between magnesium and another metal are disclosed herein. In one method, a corrosion protection material is cold sprayed at an interface formed between the magnesium and the other metal, the corrosion protection material including magnesium. In another method, a cladding layer is applied to heat affected areas of the magnesium and/or the other metal, at a welded joint, or combinations thereof. | 06-10-2010 |
| 20100273023 | METHOD OF FORMING A COATED ARTICLE INCLUDING A MAGNESIUM ALLOY - A method of forming a coated article is disclosed. The method involves heating a magnesium alloy component, positioning the component in a mold such that a gap exists between component outer surfaces and mold inner surfaces, and heating a magnesium-containing alloy material above its melting temperature, which is lower than that of the component. The material is formed from magnesium alloyed with i) the component element, but at a higher concentration, ii) at least one element that is different than the component element, or iii) the component element and at least one other element. The method further includes introducing the material into the gap, thereby covering at least the outer surfaces of the component, and cooling the material to form a substantially evenly distributed solidified coating on the outer surfaces of the component. The coating has a higher wear and/or corrosion resistance than that of the magnesium alloy component. | 10-28-2010 |
| 20100300394 | METAL ALLOY CASTINGS WITH CAST-IN-PLACE TUBES FOR FLUID FLOW - A major engine casting, such as an engine block or a cylinder head, fabricated of either magnesium or aluminum alloy, has a cast-in-place metal tube or form embedded within it. The tube or form enables circulation of liquid while substantially physically isolating the casting alloy from the circulating liquid and thereby restricting or eliminating corrosive interaction between them. | 12-02-2010 |
| 20100313842 | CORROSION RESISTANT INSERT FOR A CYLINDER HEAD - An engine includes a cylinder head at least partially defining a valve seat pocket. A valve seat is located proximate to the cylinder head to at lest partially define the valve seat pocket. A pocket filler is located between the valve seat and the pocket insert such that the pocket filler occupies a substantial portion of the valve seat pocket. A pocket insert is attached to the cylinder head proximate to the valve seat pocket, such that the pocket insert lines at least a portion of the valve seat pocket. | 12-16-2010 |
| 20110036723 | METHODS OF COATING MAGNESIUM-BASED SUBSTRATES - A method of coating a magnesium-based substrate includes applying a first potential of electric current to the substrate and, after applying, immersing the substrate in an electrocoat coating composition. After immersing, a second potential of electric current is applied between the substrate and a counter electrode to deposit the electrocoat coating composition onto the substrate. The second potential is greater than the first potential. The method also includes curing the electrocoat coating composition to form a cured film and thereby coat the substrate. An electrocoat coating system includes the magnesium-based substrate, and the cured film disposed on the substrate and formed from the electrocoat coating composition. The substrate exhibits a negative charge from an applied first potential of electric current of ≦ approximately 40 V prior to contact with the electrocoat coating composition. The magnesium-based substrate is substantially free from magnesium dissolution when in contact with the electrocoat coating composition. | 02-17-2011 |
