Patent application number | Description | Published |
20090165411 | Method of fabricating building wall panels - Methods of fabricating wall panels by generally continuously pultruding a wall panel profile comprising inner and outer layers, and spaced reinforcing webs and/or foam extending between the inner and outer layers, optionally studs extending inwardly from the inner layer, away from the outer layer. The so-continuously pultruded wall panel optionally has male and a female edges. The wall panel is periodically cut for wall panel height, thereby creating an ongoing stream of cut wall panels. The panels are advanced through a corner index station, and indexed at right angles while maintaining orientation of the panels. The wall panels leave the indexing station edge-to-edge. Resin is applied to facing edges of adjacent wall panels. Adjacent wall panels are joined to each other at the facing edges, to make a generally continuous wall panel. The so-joined wall panel is cut to desired lengths. The resulting wall panel can provide tough, water-proof, otherwise weather-proof, building systems and buildings, without structural use of concrete except in floor slabs. | 07-02-2009 |
20110167739 | Buildings, building walls and other structures - A tough, water-proof building system, and methods of making the system elements and constructing buildings, which provides wall, ceiling, and floor structural panels and corresponding walls, ceilings, and floors,. The walls can be designed to have vertical and horizontal strengths sufficient to be used in place of concrete, as an engineered solution, both above grade and below-grade, including in severe weather conditions, such that no concrete need be used except for floor slabs. Panels have inner and outer layers, and structurally reinforcing members. Structurally-reinforcing members extend, typically as a layer and/or stud, the full height of a wall, at spaced locations along the length of the wall. Spaces between the structurally reinforcing members are optionally filled with rigid foam. An optional reinforcing stud is attached to, or overlaid by, the inner layer, and extends inwardly into the building from what is otherwise the inner surface of the building panel. | 07-14-2011 |
20110203205 | Buildings, building walls and other structures - A tough, water-proof building system provides wall, ceiling, and floor structures, as well as accessories. The walls can be designed to have vertical and horizontal strengths sufficient to be used in place of concrete, as an engineered solution, both above grade and below-grade, including in severe weather conditions. Walls have inner and outer layers, and structurally reinforcing members extending, typically as a layer and/or stud, the full height of the wall, at spaced locations along the length of the wall. The spaces between the structurally reinforcing members are optionally filled with insulating foam. An optional reinforcing stud is attached to, or overlaid by, the inner layer, and extends inwardly into the building from what is otherwise the inner surface of the building panel/wall panel. A building floor can be supported from the load-bearing wall, at locations on the floor support members which are below the top of the load-bearing wall. | 08-25-2011 |
20110239569 | Building panels - A tough, water-proof building panel, made of fiber-reinforced polymer, is useful in making structural walls, ceilings, and floors of buildings. Upstanding such walls can have vertical and horizontal strengths sufficient to be used in place of concrete, as an engineered solution, both above grade and below-grade, including in severe weather conditions. Panels effectively have inner and outer layers, and structurally reinforcing members. Structurally-reinforcing members extend, typically as layer and/or stud, the full height of the wall panel, at spaced locations along the length of the panel. Spaces between the structurally reinforcing members are optionally filled with rigid thermally insulating foam. Optional reinforcing studs are attached to, or overlaid by, the inner layer, and extend inwardly into the building from what is otherwise the inner surface of the building panel. Panels can be made by e.g. assembling pre-fabricated blocks and/or webs, by evacuating a mold, and by pultrusion. | 10-06-2011 |
20120079784 | Building panel assemblies and methods of use in wall structures - Light weight fiber-reinforced polymeric (FRP) structural building panels and panel assemblies, sized and configured for construction of wall structures permanently tied to the ground, optionally tying overlying structure to an underlying wall using such panels and panel assemblies. Fiber schedule and orientation in the panels provide enhanced properties of strength of a panel/wall per unit dimension relative to FRP layer thickness and/or mass of the panel/wall per unit dimension. | 04-05-2012 |
20120085049 | Footer structures and methods, and panel and wall structures using such footer structures - Light weight fiber-reinforced polymeric (FRP) structural building panels and panel assemblies, sized and configured for construction of wall structures permanently tied to the ground, optionally tying overlying structure to an underlying footer through such panels and panel assemblies. Footers are fabricated by flowing fluid concrete under segments of the wall while anchors extend down from the wall into the space into which concrete is being flowed. | 04-12-2012 |
20120085056 | Building panels - Light weight fiber-reinforced polymeric (FRP) structural building panels and panel assemblies, sized and configured for construction of wall structures. Fiber schedule, layer securement, and orientation in the panels provide enhanced properties of strength of a panel/wall per unit dimension relative to FRP layer thickness and/or mass of the panel/wall per unit dimension. | 04-12-2012 |
20120085057 | Building panels and methods of making - Light weight fiber-reinforced polymeric (FRP) structural building panels and panel assemblies, sized and configured for construction of wall structures. Fiber schedule and orientation in the panels provide enhanced properties of strength of a panel/wall per unit dimension relative to FRP layer thickness and/or mass of the panel/wall per unit dimension. Panel profiles as molded having draft angles, and molds to make such profiles, enhance panel fabrication. | 04-12-2012 |
20120324815 | CONSTRUCTION PANELS - A structural construction panel of the invention has an outer fiber-reinforced polymeric layer, and an inner fiber-reinforced polymeric layer. Thermally insulating foam generally occupies space which is not otherwise occupied between the inner and outer layers. A fire-rated capacity is provided by a fire-rated board, rated to pass at least a 15-minute corner fire test, incorporated as part of the finally-completed panel. Such fire-rated board can be foam-based, or non-foam-based. The fire-rated board product, whether a foam-based product or a non-foam-based product, can be enclosed in the panel between the inner and outer layers. Where the board is non-foam-based, the fire-rated board can be disposed, as part of the panel, as one or both outer surfaces of the panel structure, optionally between studs which protrude from the inner layer. | 12-27-2012 |
20130031858 | METHOD OF FABRICATING BUILDING WALL PANELS - Wall panels and building walls, comprising inner and outer layers, and spaced reinforcing webs extending between the inner and outer layers. Optionally studs extend inwardly from the inner layer away from the outer layer with one of the stud legs on each stud being aligned with one of the reinforcing webs. or the building load delivered to an underlying footer varies less than 50% ser 10 foot length of the wall or height of the wall varies no more than 0.25 inch over a 40 foot length of the wall. The resulting wall panel can provide tough, water-proof, otherwise weather-proof, building systems and buildings. | 02-07-2013 |
20140102024 | BUILDING PANEL ASSEMBLIES AND METHODS OF USE IN WALL STRUCTURES - Light weight fiber-reinforced polymeric (FRP) structural building panels and panel assemblies, sized and configured for construction of non-portable wall structures permanently fixed to the ground, optionally tying overlying structure to an underlying footer through such panels and panel assemblies. Fiber schedule and fiber orientation in the panels provide enhanced properties of the panels. Fibers are typically oriented within 15 degrees of a top-to-bottom direction in the panel providing, in part, enhanced top-to-bottom crush strength of a panel/wall per length dimension related to mass of the panel/wall per unit length and/or limited deflection of the panel/wall. Panels of the invention also have a bias to deflect toward the surface of the panel which faces outwardly of the building, toward the backfill soil which faces the panel, outside the building. | 04-17-2014 |
20140308385 | MOLD FOR MAKING FIBER-REINFORCED POLYMERIC BUILDING PANELS - Light weight fiber-reinforced polymeric (FRP) structural building panels and panel assemblies, sized and configured for construction of wall structures. Fiber schedule and orientation in the panels provide enhanced properties of strength of a panel/wall per unit dimension relative to FRP layer thickness and/or mass of the panel/wall per unit dimension. Panel profiles as molded having draft angles, and molds to make such profiles, enhance panel fabrication. | 10-16-2014 |