Patent application number | Description | Published |
20090209158 | Pelletized Polymer Product And Process For Making The Same - Provided is a propylene polymer composition comprising a neat polymer and a hydroxylamine ester compound suitable for preparing low melt viscosity polymers useful in spinning, melt blowing, extruding and the like. The polymer composition exhibits near-neat propylene polymer melt viscosity such that it can be readily pelletized for transport or use by an end user other than the composition manufacturer. Also provided is a process for preparing the polymer composition, pelletizing it, melt mixing the composition pellets at a temperature and for a time sufficient to allow viscosity breaking of the composition, and melt blowing or spunbonding the resulting low melt viscosity polymer to produce high quality non-woven fabrics. Finally, a non-woven fabric with superior barrier properties made from the polymer composition is provided. | 08-20-2009 |
20100233928 | Polypropylene Spunbond Fibers and Methods for Making Same - Disclosed herein is a spunbond fiber of visbroken polypropylene having an M | 09-16-2010 |
20110081529 | Multi-Layered Meltblown Composite and Methods for Making Same - Multilayer meltblown composites, articles made therefrom, and methods for making same. One method can include meltblowing a first material to form a first meltblown layer; meltblowing a second material to form a second meltblown layer; and meltblowing a third material to form a third meltblown layer, wherein each material is the same or different, each material includes at least one resin having a MFR of about 2,000 dg/min or less, as measured by ASTM D1238, 2.16 kg, 230° C., and at least one of the first, second, and third materials comprises an elastomer having a recovery of at least 70% after 100% deformation, as determined by ASTM D412. | 04-07-2011 |
20120123374 | Meltblown Nonwoven Compositions and Methods for Making Them - Meltblown nonwoven compositions and processes for forming them are described herein. In one or more embodiments, the invention is directed to meltblown nonwoven fabrics having at least one elastic layer, wherein the elastic layer comprises a propylene-based polymer having an MFR greater than about 25 g/10 min. Additionally, the propylene-based polymer comprises from about 5 to about 25 wt % of one or more C | 05-17-2012 |
20120329351 | Elastic Nonwoven Materials Comprising Propylene-Based and Ethylene-Based Polymers - The present invention relates to elastic nonwoven materials comprising an elastic layer formed from a polymer blend comprising a propylene-based polymer and a minor amount of an ethylene-based polymer. The propylene-based polymer may comprise from about 75 to about 95 wt % propylene and from about 5 to about 25 wt % ethylene and/or a C | 12-27-2012 |
20130137331 | Nonwoven Fabrics Made From Polymer Blends And Methods For Making Same - The present invention is directed to polymer blends for use in nonwoven fabric applications, and to fabrics formed from the polymer blends. In one or more embodiments, the polymer blends comprise from about 70 to about 99.9 wt %, based on the total weight of the composition, of a first propylene-based polymer and from about 0.1 to about 30 wt % of a second propylene-based polymer. The first polymer has a melt flow rate of from about 100 to about 5,000 g/10 min, and the second polymer has a melt flow rate of from about 1 to about 500 g/min, and the second polymer has either a lower melt flow rate or a higher triad tacticity than the first polymer. | 05-30-2013 |
20130143461 | Polymer Compositions and Nonwoven Compositions Prepared Therefrom - Propylene-based polymer compositions are provided comprising propylene and from about 5 wt % to about 20 wt % of one or more C | 06-06-2013 |
20140194845 | Polymer Compositions and Nonwoven Compositions Prepared Therefrom - Propylene-based polymer compositions are provided comprising propylene and from about 5 wt % to about 20 wt % of one or more C | 07-10-2014 |
20140323003 | Bicomponent Fibers and Methods for Making Them - The present invention relates to bicomponent polymer fibers, and to processes for forming those fibers. Bicomponent polymer fibers are described, having a core comprising a core polymer and a sheath comprising a sheath polymer, wherein the sheath polymer is a polyolefin having an Mw less than about 65,000 g/mol. The core polymer has an Mw at least about 20,000 g/mol greater than the Mw of the sheath polymer. Processes for forming bicomponent fibers are also described, comprising (i) forming a molten blend of a core polymer and a sheath polymer; (ii) extruding the molten polymer blend using an extrusion die having a length to diameter ratio greater than or equal to about 10 and under shear conditions sufficient to drive the sheath polymer to the die wall; and (iii) forming meltblown fibers having a core comprising the core polymer and a sheath comprising the sheath polymer. | 10-30-2014 |
20140327164 | Method of Producing Polypropylene Spunbond Fibers - Disclosed is a process for producing spunbond fibers comprising melt blending a polypropylene having a melt flow rate (230/2.16) of from 10 to 30 dg/min with a peroxide visbreaker such that the resulting melt flow rate of the visbroken polypropylene is from 50 to 100 dg/min; melt extruding the visbroken polypropylene through a die block such that filaments of the visbroken polypropylene being produced are exposed to a cabin pressure of from 4500 to 7000 Pa; and forming fibers of from less than 6.0 denier. Nonwoven fabrics and multiple-layer structures can be made from the fibers described herein that are useful for filtering and absorption related articles. | 11-06-2014 |