| Patent application number | Description | Published |
|---|
| 20090301683 | Method and apparatus for removal of cooling water from ingots by means of water jets - The exemplary embodiments relate to the removal of cooling water used to cool the surface of an ingot as it is formed during casting. The cooling water is removed from the surface by directing jets of water onto the surface at an angle, and with a momentum, that causes the cooling water to be stripped from the surface when contacted with the jets, and to follow a path that prevents the cooling water from again coming into contact with the ingot surface at a position beyond the point of removal. The apparatus for this includes nozzles to create the water jets, and equipment for supplying water under sufficient pressure and rate of flow to the nozzles. | 12-10-2009 |
| 20100025003 | Sequential casting of metals having similar freezing ranges - A method and apparatus is disclosed for sequentially direct chill casting a composite ingot made of metals having similar freezing ranges. Poor adhesion between the layers and low reliability of casting are addressed by adjusting the position of secondary cooling (created by applying water streams to the emerging ingot) relative to the upper surfaces of the molten metal pools compared to the conventional positions of first application of the secondary cooling. This can be achieved by moving one or more walls of the mold (when the secondary cooling emanates from the bottom of such walls), or adjusting the height of the molten metal pools within the mold and moving cooled divider walls between the pools. The relative temperatures and conditions of the metals at positions where they meet at the metal interface may therefore be optimized. | 02-04-2010 |
| 20110139797 | Molten metal-containing vessel and methods of producing same - Exemplary embodiments of the invention provide a vessel for containing or conveying molten metal therein. At least part of the outer surface of the vessel incorporates a web of metal wires embedded in the surface, the wires being mutually overlaid with openings formed therebetween. The refractory material penetrates into the openings. The web may comprise woven metal wires or non-woven wires or both. The web imparts resistance to cracking (or containment of cracks, once formed) and/or resistance to molten metal leakage if cracks develop. The invention also provides metal containment structures containing such vessels, and methods of producing the same. | 06-16-2011 |
| 20110139799 | Method of forming sealed refractory joints in metal-containment vessels, and vessels containing sealed joints - An exemplary embodiment of the invention provides a method of preparing a reinforced refractory joint between refractory sections of a vessel used for containing or conveying molten metal, e.g. a metal-contacting trough. The method involves introducing a mesh body made of metal wires into a gap between metal-contacting surfaces of adjacent refractory sections of a vessel so that the mesh body is positioned beneath the metal conveying surfaces, and covering the mesh body with a layer of moldable refractory material to seal the gap between the metal-contacting surfaces. Other embodiments relate to a vessel formed by the method and a vessel section with a pre-positioned mesh body suitable for preparing a sealed joint with other such sections. | 06-16-2011 |
| 20110140318 | Molten metal containment structure having flow through ventilation - Exemplary embodiments of the invention provide a molten metal containment structure including a refractory molten metal containment vessel having an external surface, and a metal casing for the vessel having an internal surface at least partially surrounding the external surface of the vessel at a distance therefrom forming a spacing between the vessel and the casing. The spacing includes an unobstructed upwardly extending gap that is vented to the exterior of the structure by upper and lower openings in the casing. A layer of insulating material is preferably positioned in the spacing between the internal surface of the casing and the external surface of the vessel, with the layer of insulating material being narrower than the spacing at least at upwardly extending sides of the casing, thereby forming the unobstructed gap. The vessel may be a metal conveying trough, a housing for a metal filter, a container for a metal degasser unit, a crucible, or the like. | 06-16-2011 |
| 20110140322 | Compressive rod assembly for molten metal containment structure - Exemplary embodiments of the invention relate to a compressive rod assembly for applying force to a refractory vessel positioned within an outer metal casing. The assembly includes a rigid elongated rod having first and second opposed ends, a threaded bolt adjacent to the first opposed end of the elongated rod, and a compressive structure positioned operationally between the elongated rod and the bolt. Compressive force applied by the bolt to the elongated rod passes through the compressive structure which allows limited longitudinal movements of the elongated rod to be accommodated by the compressive structure without requiring corresponding longitudinal movements of the bolt. Exemplary embodiments also relate to rod structure forming a component of the assembly, and to a metal containment structure having a vessel supported and compressed by at least one such assembly. | 06-16-2011 |
| 20110168707 | Molten metal containment structure having movable cover - An exemplary embodiment of the invention provides a molten metal containment structure, including a vessel having an internal volume for containing molten metal and an open upper end. The structure further includes a cover for the vessel having an underside facing the internal volume, the cover being movable between a closed position, covering the open upper end of the vessel with the underside of the cover, and an open position in which the cover is remote from the open upper end of the vessel to allow access to the internal volume from one side of the structure. The cover is attached to at least one lifting arm (preferably two or more) and at least on rotation control arm (preferably two or more). The lifting arm(s) operates to guide the cover from the open position to the closed position, and vice versa. The rotation control arm(s) operates to control pivoting of the cover during movement from the closed position to the open position, and vice versa, to prevent exposure of the underside of the cover, which in operation is very hot, to a person positioned adjacent to the structure at the aforesaid one side thereof. The lifting arm(s) and/or rotation control arm(s) provide a force that at least partially counterbalances a weight of the cover. | 07-14-2011 |
| 20110253581 | Molten metal leakege confinement and thernal optimization in vessels used for containing molten metal - Exemplary embodiments of the invention relate to a vessel used for containing molten metal, e.g. a trough section for conveying molten metal from one location to another. The vessel has a refractory liner made of at least two refractory liner units positioned end to end, with a joint between the units, the units each having an exterior surface and a metal-contacting interior surface. A housing at least partially surrounds the exterior surfaces of the refractory liner units with a gap present between the exterior surfaces and the housing. Molten metal confinement elements, impenetrable by molten metal, are positioned on opposite sides of the joint within the gap, at least below a horizontal level corresponding to a predetermined maximum working height of molten metal held within the vessel in use, to partition the gap into a molten metal confinement region between the elements and at least one other region that may be used to hold equipment such as electrical heaters that may be damaged by contact with molten metal. Another embodiment employs refractory liner units of different thermal conductivity to maximize heat penetration into the molten metal from heaters in the gap, but to minimize heat loss at the inlet and outlet of the vessel where the end units contact the housing. | 10-20-2011 |
| 20110253753 | Flow control apparatus for molten metal - Exemplary embodiments of the invention relate to a flow control apparatus for control of molten metal flow through a trough. The apparatus includes a flow control element (e.g. a movable dam or flow restrictor) movable between an operating position and an inactive position. A guide element provides an elongated track having a first part extending generally parallel to the longitudinal axis of the flow control element. One or more track followers are retained by the guide element and are movable along the track. An elongated arm is attached at one end to the flow control element and to the track follower at an opposite end. An actuator operably connects to the track follower to move the track follower along the track. The track causes the flow control element to move away from the operating position with a straight (non-pivoting) motion, but preferably causes the flow control element to pivot as it approaches the inactive position. The flow control apparatus may be combined with a connector unit for connecting sections of a metal-conveying trough or the like, or may be used directly with such trough or trough sections. | 10-20-2011 |
