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David Charles Hughes, Rubicon US

David Charles Hughes, Rubicon, WI US

Patent application numberDescriptionPublished
20080200053THERMOPLASTIC INTERFACE AND SHIELD ASSEMBLY FOR SEPARABLE INSULATED CONNECTOR SYSTEM - A separable insulated connector assembly provided with a thermoplastic interface formed on a surface of a shield.08-21-2008
20080207022MEDIUM VOLTAGE SEPARABLE INSULATED ENERGIZED BREAK CONNECTOR - Medium voltage separable insulated connector system for power distribution systems and configured to make and break energized connections at rated voltage but in the absence of load current.08-28-2008
20080220638Apparatus, System and Methods for Deadfront Visible Loadbreak - A loadbreak connector system and methods for visible break include first and second mating connector assemblies configured to make or break an electrical connection under energized circuit conditions, the first and second mating connectors selectively postionable relative to one another. One of the first and second mating connectors includes an arc follower, and the other of the first and second mating connectors includes an arc interrupter. The arc interrupter is configured to receive the arc follower, and the first and second meting connectors are positionable in an disconnected position wherein the arc follower remains engaged to and is located within the arc interrupter. Arc energy is distributed among multiple locations to reduce arc intensity.09-11-2008
20080233786SEPARABLE LOADBREAK CONNECTOR AND SYSTEM - Separable loadbreak connectors include an interference element spaced about the contact tube that is configured to engage a portion of a connector piston.09-25-2008
20080259532Switchgear Bus Support System and Method - Apparatus, method, and system for rigidly supporting a switchgear bus assembly through the use of one or more support plates, thereby providing the primary support for the other active modules and bushings.10-23-2008
20080261465Separable Insulated Connector System - Separable insulated connector systems for power distribution systems wherein the interfaces of the mating connectors are modified to reduce mating and separation force.10-23-2008
20080299818Jacket sleeve with grippable tabs for a cable connector - A jacket sleeve with grippable tabs provides protection to exposed portions of cable that are connected to an electrical connection. The jacket sleeve can be made as part of the electrical connector or may be connected subsequent to its creation through the use of glues or other adhesives. The jacket sleeve can be made of a material that is more pliable than the electrical connector, making it easier for a lineperson to place the sleeve over an exposed portion of cable. The jacket sleeve can include holes or slots either in the sleeve or in tabs that are attached to the sleeve. A lineperson can place one or more fingers into each hole or slot in order to get a better grip on the sleeve and pull the sleeve over the exposed portion of cable with less slippage and effort on the part of the lineperson.12-04-2008
20080301937ELECTRICAL CONNECTOR ASSEMBLY - In one aspect, an electrical connector assembly can be removably coupled to a second electrical connector assembly. The electrical connector assembly includes an elastomeric insulative layer and a rigid conductive sleeve disposed within the insulative layer. One or both of the rigid conductive sleeve and the insulative layer have interior surfaces that define an opening. A conductive contact is disposed within the opening and a conductive or semi-conductive exterior layer at least partially covers the insulative layer. The rigid conductive sleeve is configured to act as a voltage shield and the conductive or semi-conductive exterior layer is configured to act as a ground shield.12-11-2008
20090029606COMBINATION ELECTRICAL CONNECTOR - An electrical connector for connecting to an electrical apparatus within a high power circuit includes an electrical contact and an enclosure. The electrical contact is configured to connect to a bushing of an electrical apparatus within a high power circuit. The electrical contact extends along a first direction from a coupling region. The enclosure extends from the coupling region in a second direction that is nonparallel to the first direction. The enclosure includes two or more electrical devices, with each electrical device being connected to the electrical contact within the coupling region and providing a current path from the electrical apparatus to at least one external coupling device within the high power circuit.01-29-2009
20090088014Actuating Device for Separable Connector System - A loadbreak connector system and methods for visible break include first and second mating connector assemblies configured to make or break an electrical connection under energized circuit conditions, the first and second mating connectors selectively positionable relative to one another. One of the first and second mating connectors includes an arc follower, and the other of the first and second mating connectors includes an arc interrupter. The arc interrupter is configured to receive the arc follower, and the first and second meting connectors are positionable in an disconnected position wherein the arc follower remains engaged to and is located within the arc interrupter. Arc energy is distributed among multiple locations to reduce arc intensity.04-02-2009
20090100675Method for manufacturing a shield housing for a separable connector - A separable connector shield housing includes a layer of conductive material disposed at least partially around a layer of non-conductive material. The layers are molded together. For example, the conductive material can be overmolded around the non-conductive material, or the non-conductive material can be insert molded within the conductive material. The molding results in an easy to manufacture, single-component shield housing with reduced potential for air gaps and electrical discharge. The shield housing defines a channel within which at least a portion of a contact tube may be received. A contact element is disposed within the contact tube. The conductive material substantially surrounds the contact element. The non-conductive material can extend along an entire length of the contact tube and other components, or it may only extend partially along the contact tube. The non-conductive material can include an integral nose piece disposed along a nose end of the contact tube.04-23-2009
20090108847Fully Insulated Fuse Test and Ground Device - A fuse test and ground device includes an insulated housing with a bore that extends from the front of the housing towards the rear of the housing. An electrical contact is disposed partially within the bore. A current interrupter, such as a fuse, is electrically connected between the contact and a testing ground lead. An eye, having it's surface insulated by the housing, can be attached to the housing and provide a connection point for manipulation of the device. A grounding bore extends from a second aperture into the housing and provides an electrical connection to the contact. A grounding plug can be connected to ground on one end and inserted into the grounding bore to create a permanent ground for the device. An annunciator is connected to the current interrupter such that the annunciator provides an indication when a current flows through the current interrupter.04-30-2009
20090111324Shield Housing for a Separable Connector - A separable connector shield housing includes a layer of conductive material disposed at least partially around a layer of non-conductive material. The layers are molded together. For example, the conductive material can be overmolded around the non-conductive material, or the non-conductive material can be insert molded within the conductive material. The molding results in an easy to manufacture, single-component shield housing with reduced potential for air gaps and electrical discharge. The shield housing defines a channel within which at least a portion of a contact tube may be received. A contact element is disposed within the contact tube. The conductive material substantially surrounds the contact element. The non-conductive material can extend along an entire length of the contact tube and other components, or it may only extend partially along the contact tube. The non-conductive material can include an integral nose piece disposed along a nose end of the contact tube.04-30-2009
20090124130ELECTRICAL CONNECTOR - An electrical connector includes a sleeve defining an axis and a contact assembly inserted in the sleeve, the contact assembly including pieces that move axially relative to one another during a fault close operation. An interface between the sleeve and the contact assembly is configured to permit replacement of the contact assembly without replacing the sleeve.05-14-2009
20090211089Method of manufacturing a dual interface separable insulated connector with overmolded faraday cage - A dual interface separable insulated connector comprising a faraday cage molded over a bus bar for use in an electric power system and a method of manufacturing the same are provided. The faraday cage can be disposed within a semi-conductive shell. The configuration of the separable insulated connector can provide for easier bonding between the faraday cage and insulating material. Additionally, the configuration can eliminate or reduce the need to coat the bus bar with an adhesive agent and to smooth the metal bus bar to remove burrs, other irregularities, and sharp corners from the bar. Manufacturing the dual interface separable insulated connector can include molding a semi-conductive rubber faraday cage over a conductive bus bar, inserting the faraday cage into a shell, and injecting insulating material between the faraday cage and shell.08-27-2009
20090215294Separable connector with interface undercut - Separating connector assemblies of a separable connector system. The separable connector assemblies include one or more pairs of connectors configured to engage and disengage one another in electrical connection and disconnection operations, respectively. An operator can disengage the connectors by pushing the connectors together and then pulling the connectors apart. Pushing the connectors together shears interface adhesion between the connectors, making it easier for the operator to pull the connectors apart. One of the connectors can include a nose end having an undercut segment configured to not engage an interior surface of the other connector when the connectors are engaged. Limiting the surface area of the nose end that interfaces with the interior surface of the other connector reduces surface adhesion and a pressure drop when separating the connectors, making separation easier to perform.08-27-2009
20090215299Two-material separable insulated connector - Stiff and soft materials each provide certain advantages when used in the manufacture of separable insulated connectors, such as elbow and T-body connectors. Utilizing a shell or an insert that includes one section made from a stiff material and one section made from a soft material can provide a separable insulated connector that capitalizes on the advantages associated with both types of materials. The stiff materials and soft materials can be placed strategically on the shell or insert of the separable insulated connector to maximize the advantages of each material. For example, the stiff material can be used to form a section of the separable insulated connector where strength and durability is most desirable, and conversely, the soft material can be used to form a section of the connector where flexibility is desirable.08-27-2009
20090215307Separable Connector System with a Position Indicator - Separable connector assemblies include one or more pairs of connectors that engage and disengage one another in electrical connection and disconnection operations, respectively. An operator can disengage the connectors by pushing the connectors together and then pulling the connectors apart. Pushing the connectors together shears interface adhesion between the connectors, making it easier for the operator to pull the connectors apart. An indicator integral or coupled to one of the connectors can indicate whether the first and second connectors are in the pushed-in-position. A window in the other connector includes an opening, channel, and/or translucent or semi-translucent material through which the indicator may be seen. The window and/or one or more vents in a tubular member of one of the connectors can include a channel that provides an air path for ingress of air between the connectors, to thereby remove or reduce a vacuum or partial vacuum between the connectors.08-27-2009
20090215313Separable connector with reduced surface contact - Separating connector assemblies of a separable connector system. The separable connector assemblies include one or more pairs of connectors configured to engage and disengage one another in electrical connection and disconnection operations, respectively. An operator can disengage the connectors by pushing the connectors together and then pulling the connectors apart. Pushing the connectors together shears interface adhesion between the connectors, making it easier for the operator to pull the connectors apart. One of the connectors can include a nose end having an undercut segment configured to not engage an interior surface of the other connector when the connectors are engaged. Limiting the surface area of the nose end that interfaces with the interior surface of the other connector reduces surface adhesion and a pressure drop when separating the connectors, making separation easier to perform.08-27-2009
20090215321Push-then-pull operation of a separable connector system - Separating connector assemblies of a separable connector system. The separable connector assemblies include one or more pairs of connectors configured to engage and disengage one another in electrical connection and disconnection operations, respectively. An operator can disengage the connectors by pushing the connectors together and then pulling the connectors apart. Pushing the connectors together shears interface adhesion between the connectors, making it easier for the operator to pull the connectors apart. One of the connectors can include a nose end having an undercut segment configured to not engage an interior surface of the other connector when the connectors are engaged. Limiting the surface area of the nose end that interfaces with the interior surface of the other connector reduces surface adhesion and a pressure drop when separating the connectors, making separation easier to perform.08-27-2009
20090215325Two-material separable insulated connector band - Stiff and soft materials each provide certain advantages when used in the manufacture of separable insulated connectors, such as elbow and T-body connectors. Utilizing a shell or an insert that includes one section made from a stiff material and one section made from a soft material can provide a separable insulated connector that capitalizes on the advantages associated with both types of materials. The stiff materials and soft materials can be placed strategically on the shell or insert of the separable insulated connector to maximize the advantages of each material. For example, the stiff material can be used to form a section of the separable insulated connector where strength and durability is most desirable, and conversely, the soft material can be used to form a section of the connector where flexibility is desirable. A relatively stiff band can be provided around a relatively soft portion of a connector.08-27-2009
20090215327Separable Connector System with Vents in Bushing Nose - Separable connector assemblies include one or more pairs of connectors that engage and disengage one another in electrical connection and disconnection operations, respectively. An operator can disengage the connectors by pushing the connectors together and then pulling the connectors apart. Pushing the connectors together shears interface adhesion between the connectors, making it easier for the operator to pull the connectors apart. An indicator integral or coupled to one of the connectors can indicate whether the first and second connectors are in the pushed-in-position. A window in the other connector includes an opening, channel, and/or translucent or semi-translucent material through which the indicator may be seen. The window and/or one or more vents in a tubular member of one of the connectors can include a channel that provides an air path for ingress of air between the connectors, to thereby remove or reduce a vacuum or partial vacuum between the connectors.08-27-2009
20090221163DUAL INTERFACE SEPARABLE INSULATED CONNECTOR WITH OVERMOLDED FARADAY CAGE - A dual interface separable insulated connector comprising a faraday cage molded over a bus bar for use in an electric power system and a method of manufacturing the same are provided. The faraday cage can be disposed within a semi-conductive shell. The configuration of the separable insulated connector can provide for easier bonding between the faraday cage and insulating material. Additionally, the configuration can eliminate or reduce the need to coat the bus bar with an adhesive agent and to smooth the metal bus bar to remove burrs, other irregularities, and sharp corners from the bar. Manufacturing the dual interface separable insulated connector can include molding a semi-conductive rubber faraday cage over a conductive bus bar, inserting the faraday cage into a shell, and injecting insulating material between the faraday cage and shell.09-03-2009
20090233472Electrical Connector with Fault Closure Lockout - An electrical connector, such as a bushing insert, with a fault-closure lockout feature includes a housing with an inner bore having opposite ends. One end has an opening providing access to the inner bore. A piston-contact element is movable between first and second axially spaced positions within the inner bore. During fault conditions, the piston-contact element moves from the first position to the second position to accelerate connection with a male contact of another electrical connector, such as a cable connector, thereby inhibiting the formation of flashover or electrical arc. After fault closure, a lockout member on the piston-contact element prevents moving the piston-contact element from the second position to the first position.09-17-2009
20090255106Method of using an extender for a separable insulated connector - Removal of a conventional separable insulated connector from an electric power system often results in a shortened electric cable. An extender for a separable insulated connector enables the separable insulated connector to connect to a shortened cable. A conventional cable adapter is inserted into the extender, which includes a conductive connector for accepting the shortened cable and a conductive rod for carrying electric power from the shortened cable to the separable insulated connector. The extender also includes an inner semi-conductive layer that borders the conductive rod and compression connector, an outer semi-conductive layer, and a insulating layer between the two semi-conductive layers. The extender is inserted into a separable insulated connector, which is then connected to the electric power system.10-15-2009
20090258547Extender for a separable insulated connector - Removal of a conventional separable insulated connector from an electric power system often results in a shortened electric cable. An extender for a separable insulated connector enables the separable insulated connector to connect to a shortened cable. A conventional cable adapter is inserted into the extender, which includes a conductive connector for accepting the shortened cable and a conductive rod for carrying electric power from the shortened cable to the separable insulated connector. The extender also includes an inner semi-conductive layer that borders the conductive rod and compression connector, an outer semi-conductive layer, and a insulating layer between the two semi-conductive layers. The extender is inserted into a separable insulated connector, which is then connected to the electric power system.10-15-2009
20090275223Dual Interface Separable Insulated Connector with Overmolded Faraday Cage - A dual interface separable insulated connector comprising a faraday cage molded over a bus bar for use in an electric power system and a method of manufacturing the same are provided. The faraday cage can be disposed within a semi-conductive shell. The configuration of the separable insulated connector can provide for easier bonding between the faraday cage and insulating material. Additionally, the configuration can eliminate or reduce the need to coat the bus bar with an adhesive agent and to smooth the metal bus bar to remove burrs, other irregularities, and sharp corners from the bar. Manufacturing the dual interface separable insulated connector can include molding a semi-conductive rubber faraday cage over a conductive bus bar, inserting the faraday cage into a shell, and injecting insulating material between the faraday cage and shell.11-05-2009
20100015829Separable Loadbreak Connector and System for Reducing Damage Due to Fault Closure - Separable loadbreak connectors include an interference element spaced about the contact tube that is configured to engage a portion of a connector piston.01-21-2010
20100075520Separable Insulated Connector System - Separable insulated connector systems for power distribution systems wherein the interfaces of the mating connectors are modified to reduce mating and separation force.03-25-2010
20100095524Jacket Sleeve with Grippable Tabs for a Cable Connector - A jacket sleeve with grippable tabs provides protection to exposed portions of cable that are connected to an electrical connection. The jacket sleeve can be made as part of the electrical connector or may be connected subsequent to its creation through the use of glues or other adhesives. The jacket sleeve can be made of a material that is more pliable than the electrical connector, making it easier for a lineperson to place the sleeve over an exposed portion of cable. The jacket sleeve can include holes or slots either in the sleeve or in tabs that are attached to the sleeve. A lineperson can place one or more fingers into each hole or slot in order to get a better grip on the sleeve and pull the sleeve over the exposed portion of cable with less slippage and effort on the part of the lineperson.04-22-2010
20100136823Fully Insulated Fuse Test and Ground Device - A fuse test and ground device includes an insulated housing with a bore that extends from the front of the housing towards the rear of the housing. An electrical contact is disposed partially within the bore. A current interrupter, such as a fuse, is electrically connected between the contact and a testing ground lead. An eye, having it's surface insulated by the housing, can be attached to the housing and provide a connection point for manipulation of the device. A grounding bore extends from a second aperture into the housing and provides an electrical connection to the contact. A grounding plug can be connected to ground on one end and inserted into the grounding bore to create a permanent ground for the device. An annunciator is connected to the current interrupter such that the annunciator provides an indication when a current flows through the current interrupter.06-03-2010
20100136824Fully Insulated Fuse Test and Ground Device - A fuse test and ground device includes an insulated housing with a bore that extends from the front of the housing towards the rear of the housing. An electrical contact is disposed partially within the bore. A current interrupter, such as a fuse, is electrically connected between the contact and a testing ground lead. An eye, having it's surface insulated by the housing, can be attached to the housing and provide a connection point for manipulation of the device. A grounding bore extends from a second aperture into the housing and provides an electrical connection to the contact. A grounding plug can be connected to ground on one end and inserted into the grounding bore to create a permanent ground for the device. An annunciator is connected to the current interrupter such that the annunciator provides an indication when a current flows through the current interrupter.06-03-2010
20100159725Separable Loadbreak Connector and System for Reducing Damage Due to Fault Closure - Separable loadbreak connectors include an interference element spaced about the contact tube that is configured to engage a portion of a connector piston.06-24-2010
20100223785Method of Using an Observation Port or membrane to Assist the Proper Positioning of a Cable Accessory on a Cable - A splice comprising a hollow receptacle housing with a first connector end and a second connector end, where a first observation port is in the first end and a second observation port is in the second end. The splice covers the exposed sections of two cables and the device that electrically couples the cables together. The device is placed in the proper position by the user looking for the transition between a semi-conductive layer and an insulating layer of the cables though each observation port. When the appearance of the transition between the insulating layer and the semi-conductive layer in the first observation port mirror that in the second observation port, the splice is properly positioned.09-09-2010
20100224407Observation Port or Membrane to Assist the Proper Positioning of a Cable Accessory on a Cable - A splice comprising a hollow receptacle housing with a first connector end and a second connector end, where a first observation port is in the first end and a second observation port is in the second end. The splice covers the exposed sections of two cables and the device that electrically couples the cables together. The device is placed in the proper position by the user looking for the transition between a semi-conductive layer and an insulating layer of the cables though each observation port. When the appearance of the transition between the insulating layer and the semi-conductive layer in the first observation port mirror that in the second observation port, the splice is properly positioned.09-09-2010
20100240245Jacket Sleeve with Grippable Tabs for a Cable Connector - A jacket sleeve with grippable tabs provides protection to exposed portions of cable that are connected to an electrical connection. The jacket sleeve can be made as part of the electrical connector or may be connected subsequent to its creation through the use of glues or other adhesives. The jacket sleeve can be made of a material that is more pliable than the electrical connector, making it easier for a lineperson to place the sleeve over an exposed portion of cable. The jacket sleeve can include holes or slots either in the sleeve or in tabs that are attached to the sleeve. A lineperson can place one or more fingers into each hole or slot in order to get a better grip on the sleeve and pull the sleeve over the exposed portion of cable with less slippage and effort on the part of the lineperson.09-23-2010
20110081793Separable Electrical Connector with Reduced Risk of Flashover - A separable loadbreak connector system includes mating electrical connectors. At least one of the electrical connectors includes an electrically-resistive housing having a generally conically-shaped interior bore. A semiconductive insert is disposed within a portion of the interior bore and presents an inner radial surface that defines a generally conically-shaped recess. An elongated probe assembly is disposed within the housing and includes a probe and a sheath of insulative material disposed over at least a portion of a length of the probe. A portion of the sheath extends in a radially outward direction from a base of the probe. An electrically-resistive insulative layer extends from the conically-shaped interior bore, along at least a portion of the inner radial surface of the semiconductive insert. The insulative layer extends radially inwardly in overlapping engagement with a portion of the sheath.04-07-2011

Patent applications by David Charles Hughes, Rubicon, WI US