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Dana R. Coldren

Dana R. Coldren, Secor, IL US

Patent application numberDescriptionPublished
20080217421Cavitation erosion reduction strategy for valve member and fuel injector utilizing same - A mechanically actuated electronically controlled unit injector includes an electronically controlled spill valve to precisely control timing of fuel pressurization within a fuel pressurization chamber. Cavitation bubbles may be generated in the region of the valve seat when the spill valve member is closed to raise fuel pressure in the fuel injector. This cavitation can cause erosion on the spill valve member and the surrounding injector body. In order to preempt cavitation damage, the valve member may be modified to include a compound annulus that includes a small annulus that corresponds to an identified cavitation damage pattern. Although the generation of cavitation bubbles may continue after such a strategy, cavitation erosion, and the associated liberation of metallic particles into the fuel system can be reduced, and maybe eliminated, by the preemptive cavitation reduction strategy.09-11-2008
20090139491SOLENOID ASSEMBLY HAVING SLOTTED STATOR - A solenoid assembly is disclosed. The solenoid assembly has a housing having a cavity disposed therein. The solenoid assembly also has a unitary stator having a plurality of separated portions. The separated portions are held together by at least one lip located on an outer periphery of the stator. The stator is sized to fit within the cavity disposed in the housing.06-04-2009
20090250531NON-GUIDED TAPPET AND FUEL INJECTOR USING SAME - A fuel injector includes an injector body having an internal surface and an external surface. A tappet assembly includes a non-guided tappet and a plunger assembly, and is mounted on the injector body. The tappet assembly is movable with respect to the injector body a displacement distance between an advanced position and an extended position. A portion of the plunger assembly is slidably guided along the internal surface of the injector body, while the non-guided tappet is free of contact with both the internal surface and the external surface of the injector body in the advanced and extended positions. The tappet assembly may be prevented from moving beyond the extended position using a snap ring positioned within a retention opening of the fuel injector body.10-08-2009
20090283612Seal arrangement for a fuel injector needle valve - A seal arrangement for a needle valve in a fuel injector (11-19-2009
20090314259Electronic pressure relief in a mechanically actuated fuel injector - A mechanically actuated electronically controlled fuel injector includes a first electrical actuator that controls the position of a spill value, and a second electrical actuator to control pressure on a closing hydraulic surface associated with a nozzle check valve. The fuel injector is actuated via rotation of a cam to move a plunger to displace fuel from a fuel pressurization chamber either to a spill passage or at high pressure out of a nozzle outlet of the fuel injector for an injection event. Pressure in the fuel injector is moderated when the plunger is moving and the nozzle check valve is in a closed position by briefly cracking open the spill valve to relieve some pressure during the dwell between injection events, such as between a large main injection event and a small close coupled post injection event. This strategy allows for longer dwell times between injection events as well as smaller injection quantities in the post-injection.12-24-2009
20100096473Variable flow rate valve for mechnically actuated fuel injector - A mechanically actuated electronically controlled fuel injector (MEUI) includes a first electrical actuator that controls the position of a spill valve, and a second electrical actuator to control pressure on a closing hydraulic surface associated with a directly operated needle valve. The fuel injector is actuated via rotation of a cam to move a plunger to displace fuel from a fuel pumping chamber either to a spill passage, or at high pressure out of a nozzle outlet of the fuel injector for an injection event. The minimum controllable fuel injection quantity, especially as it relates to small closely coupled post injections following a large main injection, is accomplished by the inclusion of a variable flow rate valve that restricts fluid flow from a needle control chamber toward a drain, but is relatively unrestricted to high pressure fluid flow toward the needle control chamber. The inclusion of the variable flow rate valve slows the rate at which pressure drops in the needle control chamber to commence an injection event, but permits a fast rate at which pressure may build in the needle control chamber to end an injection event. The result is a smaller post injection quantity and more controllability over the dwell time between injection events.04-22-2010
20100175670Reducing variations in close coupled post injections in a fuel injector and fuel system using same - An electrically controlled fuel injector includes an armature that is movable between a first armature position and a second armature position inside an armature cavity containing fuel. By reducing the size of the armature cavity to a squish film drag gap, the armature experiences a squish film drag phenomenon when the armature moves from the first armature position to the second armature position reducing the armature travel speed but also reducing the settling time of the armature after an injection event. By reducing the armature travel speed; the armature experiences a reduction in magnitude of armature bounce allowing the armature to settle down quicker and produce minimum controllable injection events with shorter dwell times than predecessor fuel injectors, especially for close coupled post injection events.07-15-2010

Patent applications by Dana R. Coldren, Secor, IL US

Dana R. Coldren, Fairbury, IL US

Patent application numberDescriptionPublished
20080315009Electronic unit injector with pressure assisted needle control - An electronically controlled fuel injector includes a reduced part count and complexity over similar fuel injectors without a substantial reduction in performance capabilities. This is accomplished by using a one-piece needle that is hydraulically balanced and biased toward a closed position with a spring positioned in the needle control chamber. Although subtle, this injector has some ability to control the fuel pressure when the needle valve is opening and closing by adjusting a relative timing of a pressure control valve opening relative to a needle control chamber, using separate electrical actuators. The disclosure is particularly applicable to fuel injectors that cycle through high and low pressure states during and between injection events, respectively. Cam actuated fuel injectors being particularly well suited.12-25-2008

Patent applications by Dana R. Coldren, Fairbury, IL US