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Chunlei Zhang

Chunlei Zhang, Santa Clara, CA US

Patent application numberDescriptionPublished
20090177310METHOD OF CONTROLLING PROCESS PARAMETERS FOR SEMICONDUCTOR MANUFACTURING APPARATUS - Methods and systems for adaptively controlling process parameters in semiconductor manufacturing equipment. An embodiment provides for gain scheduling of PID controllers across recipe steps. One embodiment provides a method for controlling a chuck temperature during a semiconductor manufacturing process, the method employing a first set of proportional-integral-derivative (PID) values in a PID controller to control the chuck temperature at a first setpoint in a first step of a process recipe and employing a second set of PID values in the PID controller to control the chuck temperature at a second setpoint, different than the first setpoint, in a second step of the process recipe. The methods and systems provide reduced controller response times where process parameter setpoint between steps of a process recipe span a wide range.07-09-2009
20090272717METHOD AND APPARATUS OF A SUBSTRATE ETCHING SYSTEM AND PROCESS - Embodiments of the invention relate to a substrate etching system and process. In one embodiment, a method may include depositing material on the substrate during a deposition process, etching a first layer of the substrate during a first etch process, and etching a second layer of the substrate during a second etch process, wherein a first bias power is applied to the substrate during the first process, and wherein a second bias power is applied to the substrate during the second etch process. In another embodiment, a system may include a gas delivery system containing a first gas panel for supplying a first gas to a chamber, a second gas panel for supplying a second gas to the chamber, and a plurality of flow controllers for directing the gases to the chamber to facilitate rapid gas transitioning between the gases to and from the chamber and the panels.11-05-2009
20100096109METHODS AND APPARATUS FOR RAPIDLY RESPONSIVE HEAT CONTROL IN PLASMA PROCESSING DEVICES - Methods and apparatus for regulating the temperature of a component in a plasma-enhanced process chamber are provided herein. In some embodiments, an apparatus for processing a substrate includes a process chamber and an RF source to provide RF energy to form a plasma in the process chamber. A component is disposed in the process chamber so as to be heated by the plasma when formed. A heater is configured to heat the component and a heat exchanger is configured to remove heat from the component. A chiller is coupled to the heat exchanger via a first flow conduit having an on/off flow control valve disposed therein and a bypass loop to bypass the flow control valve, wherein the bypass loop has a flow ratio valve disposed therein.04-22-2010
20100251828METHOD AND APPARATUS FOR GAS FLOW MEASUREMENT - A method and apparatus for measuring gas flow are provided. In one embodiment, a calibration circuit for gas control may be utilized to verify and/or calibrate gas flows utilized for backside cooling, process gas delivery, purge gas delivery, cleaning agent delivery, carrier gases delivery and remediation gas delivery, among others.10-07-2010
20110009999PLASMA REACTOR WITH RF GENERATOR AND AUTOMATIC IMPEDANCE MATCH WITH MINIMUM REFLECTED POWER-SEEKING CONTROL - An impedance match at an RF generator output of a plasma reactor includes plural minimum-seeking loop controllers having respective feedback input ports coupled to receive a reflected RF power signal from a reflected power sensing circuit and respective control output ports. The output ports are coupled to variable reactances of an impedance match circuit that is connected between the RF generator and an RF power applicator of the reactor.01-13-2011
20110151590APPARATUS AND METHOD FOR LOW-K DIELECTRIC REPAIR - A method, a system and a computer readable medium for integrated in-vacuo repair of low-k dielectric thin films damaged by etch and/or strip processing. A repair chamber is integrated onto a same platform as a plasma etch and/or strip chamber to repair a low-k dielectric thin film without breaking vacuum between the damage event and the repair event. UV radiation may be provided on the integrated etch/repair platform in any combination of before, after, or during the low-k repair treatment to increase efficacy of the repair treatment and/or stability of repair.06-23-2011
20110162798METHODS AND APPARATUS FOR TUNING MATCHING NETWORKS - Methods and apparatus for tuning matching networks are provided herein. A method of tuning a matching network includes providing a matching network coupling an RF source to a load, the matching network having a tunable element disposed at a first set point; increasing a value of the tunable element by a first step above the first set point; sensing a first adjusted value of a reflected RF power; decreasing the value of the tunable element by the first step below the first set point; sensing a second adjusted value of the reflected RF power; comparing the first and the second adjusted values of the reflected RF power; and moving the tunable element to a second set point that corresponds to a position having a lowest adjusted value of the reflected RF power. The method may be repeated until the reflected RF power falls within an acceptable reflected RF power range.07-07-2011

Patent applications by Chunlei Zhang, Santa Clara, CA US

Chunlei Zhang, Fujian CN

Patent application numberDescriptionPublished
20100107892ADJUSTABLE TEMPERATURE ELECTROTHERMAL ROASTER - An adjustable temperature electrothermal grill is provided. The present invention discloses a grill comprising a grill pan provided with a heating member, a temperature sensing member for sensing temperature of the grill pan. The heating member and the temperature sensing member are connected to a control circuit. The temperature sensing member provides the temperature signal of the grill pan to the control circuit. The grill further comprises a thermoregulation member and a high temperature switch. The thermoregulation member and the high temperature switch provide the temperature control signal to the control circuit. The control circuit controls the power on/off of the heating member based on the temperature signal of the grill pan and the temperature control signal.05-06-2010

Chunlei Zhang, Shanghai CN

Patent application numberDescriptionPublished
20090069605Catalyst composition and producing process thereof for use in manufacturing methacrolein - A catalyst composition for use in manufacturing methacrolein by reacting with one of isobutene and t-butanol, the catalyst composition being represented by the formula of: x (Mo03-12-2009
20090124825Method of (meth) acrylate production - A method of methacrylate production includes the steps of providing methacrylate gas mixture; absorbing said gas mixture by water to form a solution mixture; introducing said solution mixture into a distillation column, separating impure methacrylate from said solution mixture in said distillation column that solution of said impure methacrylate is collected at said stripping section of said distillation column; and removing acetic acid from said impure methacrylate to produce methacrylate. It effectively enhances the separation capacity of the distillation column, lowers the whole column pressure drop and operation temperature, avoids the polymerization tendency of the methacrylate under high temperature, to make the water content of the bottom discharging decreases to 0.6%, acetic acid content reduces to below 2%, methyl acrylic content of the top column water phase decreases to 0.5%, thereby reduces the methacrylate products unit consumption and improves the product quality.05-14-2009