Patent application number | Description | Published |
20090320994 | METHODS FOR MANUFACTURING A PAINT ROLLER WITH PERFORATED SUBSTRATE - A method for reducing cost and weight in paint roller manufacturing processes and other continuous processes for producing tubular goods from polymers. The method may utilize a perforated substrate such as a perforated polypropylene strip or may include a perforating step which removes overage from an unperforated substrate. An unperforated substrate, which may be of a thinner gauge than the perforated substrate, is fed onto a mandrel. The perforated substrate is fed onto the unperforated substrate to form a tube. Adhesive is applied upon the outer surface of the perforated substrate. A cover may be applied about the tube, and the resulting product is then cut into finished-size paint rollers. The removal of the overage results in a reduction in the weight of the paint roller. In certain embodiments the overage from a perforation step is collected, and may be reused in a subsequent implementation of the method or resold. | 12-31-2009 |
20100170629 | METHODS FOR MANUFACTURING A PAINT ROLLER AND COMPONENT PARTS THEREOF - Described is a method of making a non-porous composite cover material formed of a pile material and an adhesive layer made from polypropylene or predominantly from polypropylene. A width of the pile material is advanced, and a layer of adhesive is applied thereupon. The adhesive is allowed to set, and the width of material is longitudinally cut into strips of composite cover material. Laminated paint rollers are thereafter made by helically one or two strips of polypropylene or strips made predominantly of polypropylene about a mandrel and applying a layer of adhesive made from polypropylene or predominantly from polypropylene on the strip or strips, and applying a non-porous composite cover material. A compressive force is applied upon the outer surface of the composite cover material to urge the composite cover material, the layer of adhesive and strip or strips of thermoplastic material together against the mandrel, thereby laminating the inner surface of the composite cover material and the strip or strips together and forming a continuous product that can be cut and finished to make paint rollers. | 07-08-2010 |
20100170630 | METHODS FOR MANUFACTURING A PAINT ROLLER AND COMPONENT PARTS THEREOF - Described is a method of making a laminated paint roller wherein a perforated strip of thermoplastic material is advanced, the perforated strip having holes there-through. A lubricant is applied to the inner surface of the advancing perforated strip of thermoplastic material. The lubricated, perforated strip of thermoplastic material is helically wound around a cooled mandrel so as to form a helically wound strip wherein the inner surface of the perforated strip faces the cooled mandrel and the outer surface of the perforated strip faces away from the cooled mandrel. The wound perforated strip is advanced along the cooled mandrel. A layer of adhesive is applied onto an outer surface of the wound perforated strip. A strip of composite cover material is helically wrapped about the wound strip and over the layer of adhesive, the outer surface of the composite cover material comprising a pile fabric, and the inner surface of the composite cover material comprising thermoplastic. A compressive force is applied upon the composite cover material to urge the composite cover material, the layer of adhesive and strip of thermoplastic material together against the cooled mandrel, thereby laminating the inner surface of the composite cover material to the outer surface of the strip. A method of making a composite cover material is also disclosed. | 07-08-2010 |
20100282400 | METHODS FOR MANUFACTURING A PAINT ROLLER AND COMPONENT PARTS THEREOF - Described are methods of making a paint roller from a compound of polypropylene and calcium carbonate having between 5% and 50% calcium carbonate by weight, and, in an embodiment, between 25% and 40%. One or various compounds may be used to form portions of, or all of the components that make up the paint roller, including, for example, the thermoplastic strips, adhesives and/or the backing of a composite cover material. The materials can be assembled in a continuous manufacturing process. | 11-11-2010 |
20100282401 | METHODS FOR MANUFACTURING A PAINT ROLLER AND COMPONENT PARTS THEREOF - Described are methods of making a paint roller using an adhesive made from a compound of polypropylene and calcium carbonate having between 5% and 66% calcium carbonate by weight. Described are methods of making a paint roller using preformed strips or core material made from a compound of polypropylene and calcium carbonate having between 5% and 66% calcium carbonate by weight. Described are methods of making a paint roller using a composite cover material made from a compound of polypropylene and calcium carbonate having between 5% and 50% calcium carbonate by weight. One or various compounds may be used to form portions of one or multiple components that make up the paint roller, including, for example, the thermoplastic strips, adhesives and/or the backing of a composite cover material. The materials can be assembled in a continuous manufacturing process. | 11-11-2010 |
20110283936 | METHODS FOR MANUFACTURING A PAINT ROLLER AND COMPONENT PARTS THEREOF - Described are paint rollers formed using nucleated polypropylene and methods of making a paint roller using one or more thermoplastic components comprising nucleated polypropylene. Described are methods of making a paint roller using preformed strips or core material comprising nucleated polypropylene. The nucleated polypropylene adhesive and/or the nucleated polypropylene strips may further comprise between 5% and 66% calcium carbonate by weight. One or various levels of nucleation and/or compounds including calcium carbonate may be used to form portions of one or multiple components that make up the paint roller, including, for example, the thermoplastic strips, adhesives and/or the backing of a composite cover material. The materials can be assembled in a continuous manufacturing process. | 11-24-2011 |
20120071308 | METHODS AND COMPONENT PARTS FOR MANUFACTURING FOAM PAINT ROLLERS - Described is a paint roller cover strip for use in manufacturing paint rollers. The paint roller cover strip being formed from a length of foam base shaped in a trapezoidal cross section with two parallel sides, the foam base having a scrim affixed along the length of the narrower one of the two parallel sides. The paint roller cover optionally comprising a microfiber lamination along the length of the wider of the two parallel sides. Also described are methods of making a paint roller having a foam cover. On or two strips of material are helically advanced about a mandrel, a layer of adhesive is placed on the strip(s), and a cover material having the trapezoidal cross section is helically wound about the adhesive. Prior to permitting the layer of adhesive to set, the cover material having the trapezoidal cross section is helically wrapped around the outer strip, and an inward compressive force is applied upon the cover material urging the cover material and the strip(s) toward the mandrel, forming the paint roller having a foam cover. The materials can be assembled in a continuous manufacturing process and the foam base has the shape of a trapezoid with one or more angles sufficient to eliminate gaps between the outer surface of successive helical winds on a finished paint roller. | 03-22-2012 |
20120085485 | METHODS FOR MANUFACTURING A PAINT ROLLER AND COMPONENT PARTS THEREOF HAVING A COMPOSITE COVER FORMED OF COMPOUNDED MATERIAL - Described are methods of making a paint roller using a composite cover material made from a compound of polypropylene and calcium carbonate having between 5% and 50% calcium carbonate by weight. One or various compounds may be used to form portions of one or multiple components that make up the paint roller, including, for example, the thermoplastic strips, adhesives and/or the backing of a composite cover material. The materials can be assembled in a continuous manufacturing process. Also described are methods of making a paint roller using an adhesive made from a compound of polypropylene and calcium carbonate having between 5% and 66% calcium carbonate by weight, and methods of making a paint roller using preformed strips or core material made from a compound of polypropylene and calcium carbonate having between 5% and 66% calcium carbonate by weight. | 04-12-2012 |
20120085486 | METHODS FOR MANUFACTURING A PAINT ROLLER AND COMPONENT PARTS THEREOF WITH STRIPS OF COMPOUNDED MATERIAL - Described are methods of making a paint roller using preformed strips or core material made from a compound of polypropylene and calcium carbonate having between 5% and 66% calcium carbonate by weight. One or various compounds may be used to form portions of one or multiple components that make up the paint roller, including, for example, the thermoplastic strips, adhesives and/or the backing of a composite cover material. The materials can be assembled in a continuous manufacturing process. | 04-12-2012 |
20120286448 | METHODS FOR MANUFACTURING A PAINT ROLLER AND COMPONENT PARTS THEREOF - Described are methods of making a composite cover material for use in a thermoplastic core paint roller, the composite cover material formed by coextruding a smoothly flowing layer comprising a coextrudite comprising polypropylene-based elastomer and a coextrudite comprising polypropylene between a pile material and a roller. Each of coextrudites may comprise calcium carbonate having between 5% and 50% calcium carbonate by weight. | 11-15-2012 |
20130075021 | METHODS FOR MANUFACTURING A PAINT ROLLER AND COMPONENT PARTS THEREOF - Described are methods of making a thermoplastic core paint roller using a composite cover material having a backing made from a compound comprising a polypropylene-based elastomer and calcium carbonate having between 5% and 50% calcium carbonate by weight. One or various compounds of polypropylene and calcium carbonate having between 5% and 66% calcium carbonate by weight may be used to form portions of one or multiple components that make up the paint roller, including, for example, the thermoplastic strips and/or the adhesives. The materials can be assembled in a continuous manufacturing process. | 03-28-2013 |
20140238583 | METHODS FOR MANUFACTURING A PAINT ROLLER AND COMPONENT PARTS THEREOF WITH STRIPS OF COMPOUNDED MATERIAL - Described are methods of making a paint roller using preformed strips or core material made from a compound of polypropylene and calcium carbonate having between 5% and 66% calcium carbonate by weight. One or various compounds may be used to form portions of one or multiple components that make up the paint roller, including, for example, the thermoplastic strips, adhesives and/or the backing of a composite cover material. The materials can be assembled in a continuous manufacturing process. | 08-28-2014 |
20140238584 | METHODS FOR MANUFACTURING A PAINT ROLLER AND COMPONENT PARTS THEREOF WITH COMPOSITE COVER HAVING COMPOUNDED MATERIAL - Described are methods of making a paint roller using material made from a compound of polypropylene and calcium carbonate having between 5% and 66% calcium carbonate by weight. One or various compounds may be used to form portions of one or multiple components that make up the paint roller, including, for example, the thermoplastic strips, adhesives and/or the backing of a composite cover material. The materials can be assembled in a continuous manufacturing process. | 08-28-2014 |
20150013886 | METHODS FOR MANUFACTURING A PAINT ROLLER AND COMPONENT PARTS THEREOF WITH ADHESIVE OF COMPOUNDED MATERIAL - Described are methods of making a paint roller using preformed strips or core material made from a compound of polypropylene and calcium carbonate having between 5% and 66% calcium carbonate by weight. One or various compounds may be used to form portions of one or multiple components that make up the paint roller, including, for example, the thermoplastic strips, adhesives and/or the backing of a composite cover material. The materials can be assembled in a continuous manufacturing process. | 01-15-2015 |