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Brian Comeau, Berkley US

Brian Comeau, Berkley, MA US

Patent application numberDescriptionPublished
20080227567COMPOSITIONS FOR USE IN GOLF BALLS - A golf ball comprises a core, an outer cover layer, and, optionally, an intermediate layer disposed between the core and the outer cover layer. The outer cover layer may comprise a polyurethane or polyurea composition. At least one portion of the golf ball comprises a composition that enhances physical properties and/or performance characteristics (e.g., coefficient of restitution) of the golf ball. Preferably, the coefficient of restitution of the core is 0.8 or greater.09-18-2008
20080234068Functionalized, Crosslinked, Rubber Nanoparticles for Use in Golf Ball Cores - A golf ball including a core formed from a polymer blend comprising a microgel having a T09-25-2008
20080234069Functionalized, Crosslinked, Rubber Nanoparticles for Use in Golf Ball Castable Thermoset Layers - A golf ball including a core formed from a thermoset rubber material; and an outer cover layer having a water vapor transmission rate and formed from a polymer blend including a microgel having a T09-25-2008
20080234070Functionalized, Crosslinked, Rubber Nanoparticles for Use in Golf Ball Intermediate Layers - A golf ball including a core; an outer cover layer; and an inner cover layer disposed between the core and outer cover layer, the inner cover layer being formed from a polymer blend including a microgel having a Tg of 20° C. or greater formed from a monomer, a co-monomer, and an initiator; and a thermoplastic material.09-25-2008
20080268982Golf Ball Compositions - Golf balls consisting of a core and a cover are disclosed. The core is a solid, single-layer core formed from a rubber composition comprising a base rubber, a free radical initiator, and a hydroquinone. A ratio of the amount of the hydroquinone present in the rubber composition, measured in parts by weight, to the amount of free radical initiator present in the rubber composition, measured in parts by weight, is generally from 0.05 to 2. The core has a positive hardness gradient such that the difference between the core's surface hardness and the core's center hardness is 25 Shore C units or greater and/or the core has a diameter of from 1.51 inches to 1.59 inches.10-30-2008
20080274824Golf Ball Compositions - Golf balls consisting of a core and a cover are disclosed. The core is a solid, single-layer core formed from a rubber composition comprising a base rubber and a quinhydrone. The core has a positive hardness gradient such that the difference between the core's surface hardness and the core's center hardness is 25 Shore C units or greater and/or the core has a diameter of from 1.51 inches to 1.59 inches.11-06-2008
20080274828GOLF BALL COMPOSITIONS - Golf balls comprising a core and a cover are disclosed. The core is a dual- or multi-layer core, wherein at least one layer is formed from a rubber composition comprising a base rubber and a benzoquinone. The core layer formed from such rubber composition has a positive hardness gradient such that the difference between the layer's outer surface hardness and inner surface hardness is 5 Shore C units or greater.11-06-2008
20080274829GOLF BALL COMPOSITIONS - Golf balls comprising a core and a cover are disclosed. The core is a dual- or multi-layer core, wherein at least one layer is formed from a rubber composition comprising a base rubber and a resorcinol. The core layer formed from such rubber composition has a positive hardness gradient such that the difference between the layer's outer surface hardness and inner surface hardness is 5 Shore C units or greater.11-06-2008
20080274830GOLF BALL COMPOSITIONS - Golf balls comprising a core and a cover are disclosed. The core is a dual- or multi-layer core, wherein at least one layer is formed from a rubber composition comprising a base rubber and a quinhydrone. The core layer formed from such rubber composition has a positive hardness gradient such that the difference between the layer's outer surface hardness and inner surface hardness is 5 Shore C units or greater.11-06-2008
20080274831GOLF BALL COMPOSITIONS - Golf balls comprising a core and a cover are disclosed. The core is a dual- or multi-layer core, wherein at least one layer is formed from a rubber composition comprising a base rubber, a free radical initiator, and a hydroquinone. A ratio of the amount of the hydroquinone present in the rubber composition, measured in parts by weight, to the amount of free radical initiator present in the rubber composition, measured in parts by weight, is generally from 0.05 to 2. The core layer formed from such rubber composition has a positive hardness gradient such that the difference between the layer's outer surface hardness and inner surface hardness is 5 Shore C units or greater.11-06-2008
20080274832Golf Ball Compositions - Golf balls consisting of a core and a cover are disclosed. The core is a solid, single-layer core formed from a rubber composition comprising a resorcinol. The core has a positive hardness gradient such that the difference between the core's surface hardness and the core's center hardness is 25 Shore C units or greater and/or the core has a diameter of from 1.51 inches to 1.59 inches.11-06-2008
20080274833Golf Ball Compositions - Golf balls consisting of a core and a cover are disclosed. The core is a solid, single-layer core formed from a rubber composition comprising a base rubber and a benzoquinone. The core has a positive hardness gradient such that the difference between the core's surface hardness and the core's center hardness is 25 Shore C units or greater and/or the core has a diameter of from 1.51 inches to 1.59 inches.11-06-2008
20080274834GOLF BALL COMPOSITIONS - Golf balls comprising a core and a cover are disclosed. The core is a dual- or multi-layer core, wherein at least one layer is formed from a rubber composition comprising a base rubber and a catechol. The core layer formed from such rubber composition has a positive hardness gradient such that the difference between the layer's outer surface hardness and inner surface hardness is 5 Shore C units or greater.11-06-2008
20080274835Golf Ball Compositions - Golf balls consisting of a core and a cover are disclosed. The core is a solid, single-layer core formed from a rubber composition comprising a catechol. The core has a positive hardness gradient such that the difference between the core's surface hardness and the core's center hardness is 25 Shore C units or greater and/or the core has a diameter of from 1.51 inches to 1.59 inches.11-06-2008
20090008831Negative Hardness Gradient Core Produced from a Low, Time-Based Cure Cycle Index - A method of making a golf ball comprising the steps of providing a preform comprising an uncured polybutadiene composition;_curing the preform for a first isothermal step at a cure cycle index of 60 or less to form a crosslinked golf ball core having an outer diameter of 1.0 inches or greater, and an outer surface having a first hardness and a geometric center having a second hardness equal to or greater than the first to define a zero hardness gradient or a negative hardness gradient, wherein the cure cycle index has a formula01-08-2009
20090008832Negative Hardness Gradient Core Produced from a Low, Temperature-Based Cure Cycle Index - A method of making a golf ball comprising the steps of providing a preform comprising an uncured polybutadiene composition; curing the preform for a first isothermal step at a cure cycle index of 200 or less to form a crosslinked golf ball core having an outer diameter of 1.0 inches or greater, and an outer surface having a first hardness and a geometric center having a second hardness equal to or greater than the first to define a zero hardness gradient or a negative hardness gradient, wherein the cure cycle index has a formula01-08-2009
20090011855Golf Ball Core with Soft Outer Transition Volume and Negative Hardness Gradient - A golf ball including a unitary core having a volume, an outer surface, a geometric center, and an outermost transition volume adjacent to the outer surface, the core being formed from a substantially homogenous composition; and a cover layer. The outermost transition volume is disposed between the core outer surface and the geometric center, the transition volume has an outer portion congruent with the core outer surface, and comprises the outermost 45% of the core volume or less. Both a hardness of the core outer surface and a hardness within the outermost transition volume are less than the hardness of the geometric center to define a negative hardness gradient.01-08-2009
20090011857Golf Ball with Negative Hardness Gradient Core - A golf ball including an inner core having a first outer surface and a geometric center, the inner core having a hardness of 35 to 55 Shore C; an outer core layer adjacent the inner core having a second outer surface and an inner surface, the outer core layer having a hardness of 55 to 90 Shore C; and a cover layer; wherein the hardness of the first outer surface is substantially the same as or lower than the hardness of the geometric center to define a first negative hardness gradient, and the hardness of the second outer surface is substantially the same as or lower than the hardness of the inner surface to define a second negative hardness gradient.01-08-2009
20090011859Negative Hardness Gradient Inner Core for Dual Core Golf Ball - A golf ball includes an inner core having a first outer surface and a geometric center and is formed from a first substantially homogenous formulation throughout such that the inner core has a hardness of 30 Shore C to 45 Shore C. An outer core layer is formed around the inner core and has a second outer surface and an inner surface and is formed from a second substantially homogenous formulation throughout such that the outer core layer has a hardness of 60 Shore C to 95 Shore C. A cover layer is formed around the outer core layer. The hardness of the first outer surface is lower than the hardness of the geometric center to define a negative hardness gradient, and the hardness of the second outer surface is greater than the hardness of the inner surface to define a positive hardness gradient.01-08-2009
20090011862Golf Ball with Negative Hardness Gradient Core - A golf ball comprising a core having an outer surface and a geometric center and being formed from a substantially homogenous formulation throughout; intermediate layer; and a cover layer; wherein the surface and center have a hardness, the hardness of the surface being substantially the same as or lower than the hardness of the center, and wherein a ratio of antioxidant to initiator used in said formulation is greater than about 0.40 when normalized to 100% activity.01-08-2009
20090011863Negative Hardness Gradient Inner Core for Dual Core Golf Ball - A golf ball includes an inner core having an outer surface and a geometric center and being formed from a first substantially homogenous composition such that the inner core has a hardness of 45 Shore C to 65 Shore C. An intermediate layer is disposed about the inner core and has an outer surface and an inner surface and is formed from a thermoplastic composition comprising an ionomer whose acid groups are 100% neutralized such that the intermediate layer has a hardness of 20 Shore D to 80 Shore D. A cover layer is disposed about the outer core layer. The inner core outer surface hardness is lower than the hardness of the geometric center to define a negative hardness gradient, and the hardness of the outer surface of the intermediate layer is the same as the hardness of the inner surface to define a zero hardness gradient.01-08-2009
20090011866Multi-Layer Core Golf Ball Having Opposing Hardness Gradient with Steep Gradient Inner Core Layer - A golf ball comprising an inner core having an outer surface and a geometric center and being formed from a substantially homogenous rubber composition, the rubber composition comprising a base rubber and a resorcinol such that the geometric center has a hardness of 40 to 60 Shore C and the outer surface has a hardness of 70 to 95 Shore C. An outer core layer is disposed about the inner core and has an outer surface having a hardness of 50 to 75 Shore C, an inner surface having a hardness of 51 to 76 Shore C, and is formed from a substantially homogenous composition. A cover layer is disposed about the outer core layer. The hardness of the inner core outer surface is greater than the hardness of the geometric center to define a positive hardness gradient of greater than 20 Shore C, and the hardness of the outer core outer surface is lower than the hardness of its inner surface to define a negative hardness gradient of −1 to −5 Shore C.01-08-2009
20090011867Multi-Layer Core Golf Ball Having Opposing Hardness Gradient with Steep Gradient Outer Core Layer - A golf ball comprising an inner core having an outer surface and a geometric center and being formed from a substantially homogenous composition such that the geometric center has a hardness of 51 to 76 Shore C and the outer surface has a hardness of 50 to 75 Shore C. An outer core layer is disposed about the inner core and has an outer surface having a hardness of 85 to 98 Shore C and an inner surface having a hardness of 68 to 78 Shore C and being formed from a second substantially homogenous rubber composition, the rubber composition comprising a base rubber and a resorcinol. A cover layer is disposed about the outer core layer. The hardness of the second outer surface is greater than the hardness of the inner surface to define a positive hardness gradient of greater than 15 Shore C, and the hardness of the first outer surface is lower than the hardness of the geometric center to define a negative hardness gradient of −1 to −5 Shore C.01-08-2009
20090020911Method of Treating Rubber Composition with Cure Inihibitor to Create Soft Skin in Golf Ball Core - A method of making a golf ball comprising the steps of providing a preform comprising an uncured polybutadiene composition; coating the preform with a first cure-altering material; curing the coated preform at a predetermined temperature to form a crosslinked golf ball core having an outer surface having a first hardness and a geometric center having a second hardness greater than the first to define a negative hardness gradient; and forming a cover layer about the core to form the golf ball.01-22-2009
20090023865Method of Treating Rubber Composition with Cure Inhibitor to Create Soft Skin in Golf Ball Core - A method of making a golf ball comprising the steps of providing a preform comprising an uncured polybutadiene composition; coating the preform with a cure-altering material comprising an organosulfur compound, an inorganic sulfide compound, or a metal-containing organosulfur compound; curing the coated preform at a predetermined temperature to form a crosslinked golf ball core having an outer surface having a first hardness and a geometric center having a second hardness greater than the first to define a negative hardness gradient; and forming a cover layer about the core to form the golf ball.01-22-2009
20090124413Thermoplastic Core having a Hardness Gradient Formed from a Gradient-Initiating Solution - A golf ball including a thermoplastic core having an outer diameter of 1.51 inches to 1.59 inches; an outer cover layer; and an inner cover layer between the core and the outer cover layer. The thermoplastic core has been exposed to a gradient-initiating solution comprising a solvent, free radical initiator, and a reactive co-agent comprising a metal salt of an acrylic or methacrylic acid, a mono- or multi-functional acrylate or methacrylate, or having the chemical structure05-14-2009
20090124414Dual Core Golf Ball having Negative-Hardness-Gradient Thermoplastic Inner Core and Steep Negative-Hardness-Gradient Outer Core Layer - A golf ball comprising a thermoplastic inner core layer that has a geometric center hardness greater than its surface hardness to define a first “negative” hardness gradient. An outer core layer is disposed about the inner core and is formed from a substantially homogenous thermoset composition, typically rubber, and has an inner surface hardness greater than its outer surface hardness to also define a “negative” hardness gradient. An inner cover layer is disposed about the outer core layer and an outer cover layer is disposed about the inner cover layer. The “negative” hardness gradient of the inner core is typically −1 to −5 Shore C and the “negative” hardness gradient of the core layer is typically at least −7 Shore C. The difference between the inner core surface hardness and the outer core inner surface hardness, Δh, should be at least −3 Shore C.05-14-2009
20090124415Dual Core Golf Ball having Negative-Hardness-Gradient Thermoplastic Inner Core and Shallow Negative-Hardness-Gradient Outer Core Layer - A golf ball comprising a thermoplastic inner core layer that has a geometric center hardness greater than its surface hardness to define a first “negative” hardness gradient. An outer core layer is disposed about the inner core and is formed from a substantially homogenous thermoset composition, typically rubber, and has an inner surface hardness greater than its outer surface hardness to also define a “negative” hardness gradient. An inner cover layer is disposed about the outer core layer and an outer cover layer is disposed about the inner cover layer. The “negative” hardness gradient of the inner core is typically −1 to −5 Shore C and the “negative” hardness gradient of the core layer is typically at least −1 Shore C but less than −7 Shore C. The difference between the inner core surface hardness and the outer core inner surface hardness, Δh, should be at least −3 Shore C.05-14-2009
20090124416Dual Core Golf Ball having Negative-Hardness-Gradient Thermoplastic Inner Core and Steep Positive-Hardness-Gradient Thermoset Outer Core Layer - A golf ball comprising a thermoplastic inner core layer that has a geometric center hardness greater than its surface hardness to define a “negative” hardness gradient. An outer core layer is disposed about the inner core and is formed from a substantially homogenous thermoset composition, typically rubber, and has an inner surface hardness substantially less than its outer surface hardness to define a “positive” hardness gradient. An inner cover layer is disposed about the outer core layer and an outer cover layer is disposed about the inner cover layer. The “negative” hardness gradient of the inner core is typically −1 to −5 Shore C and the “positive” hardness gradient of the core layer is typically at least 25 Shore C. The difference between the inner core surface hardness and the outer core inner surface hardness, Δh, should be at least 25 Shore C.05-14-2009
20090124417Dual Core Golf Ball having Negative-Hardness-Gradient Thermoplastic Inner Core and Shallow Positive-Hardness-Gradient Thermoset Outer Core Layer - A golf ball comprising a thermoplastic inner core layer that has a geometric center hardness greater than its surface hardness to define a “negative” hardness gradient. An outer core layer is disposed about the inner core and is formed from a substantially homogenous thermoset composition, typically rubber, and has an inner surface hardness less than its outer surface hardness to define a “positive” hardness gradient. An inner cover layer is disposed about the outer core layer and an outer cover layer is disposed about the inner cover layer. The “negative” hardness gradient of the inner core is typically −1 to −5 Shore C and the “positive” hardness gradient of the core layer is less than 25 Shore C points. The difference between the inner core surface hardness and the outer core inner surface hardness, Δh, should be less than 25 Shore C points.05-14-2009
20090124418High-Energy Radiation Positive Hardness Gradient in a Thermoplastic Golf Ball Core - A golf ball comprising a thermoplastic core having an outer diameter of 1.51 inches to 1.59 inches and having an outer surface and a geometric center, each having a hardness; an outer cover layer; and an inner cover layer disposed between the core and the outer cover layer; wherein the thermoplastic core has been exposed to sufficient high-energy radiation such that the hardness of the outer surface is greater than the hardness of the geometric center to define a positive hardness gradient of 5 Shore C or greater.05-14-2009
20090124419Silane-Based Gradient-Initiating Solution for Thermoplastic Core having a Positive Hardness Gradient - A golf ball comprising a thermoplastic core having an outer diameter of 1.51 inches to 1.59 inches and having an outer surface and a geometric center, each having a hardness; an outer cover layer; and an inner cover layer disposed between the core and the outer cover layer; wherein the thermoplastic core has been exposed to a gradient-initiating solution comprising a silane having the formula:05-14-2009
20090124426THERMOPLASTIC CORE HAVING A NEGATIVE HARDNESS GRADIENT FORMED FROM A PLASTICIZER-BASED GRADIENT-INITIATING SOLUTION - A golf ball comprising a thermoplastic core, the core having an outer diameter of 1.51 inches to 1.59 inches and having an outer surface and a geometric center, each having a hardness; an outer cover layer; and an inner cover layer disposed between the core and the outer cover layer; wherein the hardness of the outer surface is less than the hardness of the geometric center to define a “negative” hardness gradient of 5 Shore C or greater.05-14-2009
20090124427THERMOPLASTIC CORE HAVING A NEGATIVE HARDNESS GRADIENT FORMED FROM A PLASTICIZER-BASED GRADIENT-INITIATING SOLUTION - A golf ball comprising a thermoplastic core, the core having an outer diameter of 1.51 inches to 1.59 inches and having an outer surface and a geometric center, each having a hardness; an outer cover layer; and an inner cover layer disposed between the core and the outer cover layer; wherein the thermoplastic core has been chemically modified by esterification or saponification such that the hardness of the outer surface is less than the hardness of the geometric center to define a negative hardness gradient of 5 Shore C or greater.05-14-2009
20090176023GOLF BALL LAYER HAVING REDUCED SURFACE HARDNESS AND METHOD OF MAKING SAME - A method of making a golf ball comprising the steps of providing an untreated golf ball core comprising a thermoset rubber composition, the untreated golf ball core comprising an untreated outer surface having a hardness; treating the untreated outer surface of the untreated golf ball core with a surface-softening material comprising at least one fatty acid or fatty acid salt composition to form a golf ball core comprising a treated outer surface having a hardness less than the hardness of the untreated outer surface; and forming at least one cover layer about the core to form the golf ball. Also, the untreated core may comprise a geometric center and an untreated outer surface, each having a hardness such that the hardness of the treated outer surface is less than both the hardness of the untreated geometric center and the hardness of the untreated outer surface. A golf ball comprising a core and a cover, wherein the core has an outer surface that is treated with at least one fatty acid such that the outer surface has a hardness ratio (R) of the hardness after treatment (H07-09-2009
20090181803MULTI-LAYER CORE GOLF BALL - Golf balls consisting of a multi-layer core and a cover are disclosed. The multi-layer core comprises a thermoset rubber center, a thermoplastic intermediate core layer, and a thermoset rubber outer core layer.07-16-2009
20090181804MULTI-LAYER CORE GOLF BALL - Golf balls consisting of a multi-layer core and a cover are disclosed. The multi-layer core comprises a thermoset rubber center, a thermoplastic intermediate core layer, and a thermoset rubber outer core layer. At least one of the core layers has a specific gravity of less than 1.05 g/cc and/or at least one of the core layers has a specific gravity of greater than 1.25 g/cc.07-16-2009
20090197702MULTI-LAYER CORE GOLF BALL - Golf balls comprising a multi-layer core and a cover are disclosed. The multi-layer core comprises a thermoset rubber inner core, a thermoplastic first intermediate core layer, a thermoplastic second intermediate core layer, and a thermoset rubber outer core layer.08-06-2009
20090197703MULTI-LAYER CORE GOLF BALL - Golf balls comprising a multi-layer core and a cover are disclosed. The multi-layer core comprises a thermoset rubber inner core, a thermoset rubber first intermediate core layer, a thermoplastic second intermediate core layer, and a thermoset rubber outer core layer. The inner core is preferably formed from a softer rubber than the first intermediate core layer.08-06-2009
20090197704MULTI-LAYER CORE GOLF BALL - Golf balls comprising a multi-layer core and a cover are disclosed. The multi-layer core comprises a layer formed from a highly neutralized polymer composition, a layer formed from an additional thermoplastic composition, and an outermost layer formed from a thermoset rubber.08-06-2009
20090197705MULTI-LAYER CORE GOLF BALL - Golf balls comprising a multi-layer core and a cover are disclosed. The multi-layer core comprises a thermoset rubber inner core, a thermoset rubber first intermediate core layer, a thermoplastic second intermediate core layer, and a thermoset rubber outer core layer. The inner core is preferably formed from a harder rubber than the first intermediate core layer.08-06-2009
20090253535GOLF BALL WITH NEGATIVE HARDNESS GRADIENT CORE - A golf ball comprising a single layer core and a cover layer disposed about the single layer core, the single layer core being formed from a substantially homogenous formulation and comprising a geometric center and an outer surface, the single layer core further comprising an inner core region disposed about the geometric center and having a thickness of about 5 mm or lower, an outer core region adjacent the outer core surface and having a thickness of about 5 mm or lower, and an intermediate core region disposed between the inner and outer core regions. The single layer core has a first hardness disposed within the inner core region, a second hardness disposed within the outer core region, and a third hardness disposed within the intermediate core region, wherein the first hardness and second hardness are greater than the third hardness and a hardness of the outer surface is substantially the same as or lower than a hardness of the geometric center.10-08-2009
20090280928GOLF BALL WITH HEAT RESISTANT LAYER - A golf ball comprising of an outer core layer, or an inner cover layer having heat resistant properties to facilitate compression molding of a thermosetting polybutadiene-comprising layer over at least one thermoplastic layer. The ball comprises a thermoplastic inner core or core layer comprising of a low vicat highly neutralized ionomer material having a low melting point of less than 100° C., and a Shore C surface hardness of less than 80 and a compression of less than 70, wherein an outer adjacent thermoset layer is placed around the inner core or core layer, the thermoset layer comprising comprising a peroxide that decomposes at low temperatures forming free radical initiators with short half lives, therein reducing the molding temperature of the high vicat layer and subsequently reducing the temperature and/or time the softer thermoplastic layer is exposed to the high heat.11-12-2009
20100004070NEGATIVE HARDNESS GRADIENT INNER CORE FOR DUAL CORE GOLF BALL - A golf ball including an inner core having a first outer surface and a geometric center and being formed from a first substantially homogenous composition such that the inner core has a hardness of about 60 Shore C to about 90 Shore C; an outer core layer disposed about the inner core having a second outer surface and being formed from a second substantially homogenous composition such that the outer core layer has a hardness of about 60 Shore C to about 95 Shore C; and a cover layer disposed about the outer core layer. The geometric center and first and second outer surfaces each have a hardness, the hardness of the second outer surface being lower than the hardness of the geometric center to define a negative hardness gradient.01-07-2010
20100004071NEGATIVE HARDNESS GRADIENT INNER CORE FOR DUAL CORE GOLF BALL - A golf ball includes an inner core having a first outer surface and a center formed from a homogenous composition such that the inner core has a hardness of 40 to 80 Shore C; an outer core layer disposed about the inner core having a second outer surface and an inner surface, formed from a homogenous composition such that the outer core layer has a hardness of 60 to 90 Shore C; and a cover layer including at least two layers. The center, first and second outer surfaces, and inner surface each have a hardness, the first outer surface hardness being lower than the center hardness to define a negative hardness gradient, and the second outer surface hardness being greater than the inner surface hardness by 10 to 20 Shore C to define a positive hardness gradient.01-07-2010
20100004073NEGATIVE HARDNESS GRADIENT INNER CORE FOR DUAL CORE GOLF BALL - A golf ball includes an inner core having a first outer surface and a geometric center and being formed from a first substantially homogenous composition such that the inner core has a hardness of about 60 Shore C to about 90 Shore C; an intermediate layer disposed about the inner core and being formed from a second substantially homogenous rubber-based composition such that the outer core layer has a hardness of about 20 Shore D to about 80 Shore D; and a cover layer disposed about the intermediate layer. A hardness of the first outer surface is 61 Shore C to 83 Shore C and is lower than a hardness of the geometric center to define a negative hardness gradient having a magnitude of up to −10.01-07-2010
20100022329RUBBER COMPOSITIONS COMPRISING BENZOQUINONES AND THE USE THEREOF IN GOLF BALLS - The present invention is directed to a golf ball having at least one layer formed from a rubber composition comprising a base rubber, at least 0.05 parts by weight of a free radical initiator, per 100 parts of the base rubber, and at least 0.1 parts by weight of a benzoquinone, per 100 parts of the base rubber. The rubber composition may be present in any one or more of a core layer, a cover layer, or an intermediate layer.01-28-2010
20100048327Highly-Neutralized Golf Ball Compositions - The present invention is directed to a golf ball and to a process for forming a golf ball having at least one layer, where the layer is formed of a highly neutralized polymer composition having greater than about 70 percent of the acid groups neutralized by a neutralizing agent including ammonium salts, monoamine salts, inner salts, chelates and their ligands, surfactants, phospholipids, ionic liquids, long-chain organic carbonates, main-chain heteroatom-substituted fatty acids, or a combination thereof.02-25-2010
20100075779MULTI-LAYER CORE GOLF BALL - Golf balls consisting of a multi-layer core and a cover are disclosed. The multi-layer core comprises a soft thermoset rubber center, a stiff thermoplastic intermediate core layer, and a thin thermoset rubber outer core layer. The maximum hardness of the core is a point or region located at a distance of from 0.1 mm to 8.0 mm measured radially inward from the outer surface of the core. The maximum core hardness is preferably at least 10% greater than the outer surface hardness of the core.03-25-2010
20100081517MULTI-LAYER GOLF BALL - Golf balls comprising a multi-layer core and a cover are disclosed. The multi-layer core comprises at least one intermediate core layer formed from a metallic, composite, or inorganic/organic hybrid composition.04-01-2010
20100087276MULTILAYER CORE GOLF BALL HAVING HARDNESS GRADIENT WITHIN AND BETWEEN EACH CORE LAYER - The present invention is directed to an improved multi-layered core golf ball wherein each core layer comprises its own specific hardness gradient (positive, negative or a combination) in addition to an overall specific hardness gradient from one core layer to the next. In a first embodiment, the golf ball comprises a two layer core and a cover disposed about the two layer core. The two layer core comprises an inner core layer and an outer core layer disposed about the inner core layer. The inner core layer comprises a geometric center and a first outer surface. The inner core layer is formed from a substantially homogenous formulation, comprises a diameter of about 30 mm or lower, and has a plurality of hardnesses of from about 50 Shore C to about 80 Shore C. The geometric center comprises a first hardness and the first outer surface comprises a second hardness, wherein the first hardness is greater than the second hardness to define a negative hardness gradient about 23 Shore C or less. The outer core layer comprises an inner surface and a second outer surface. The outer core layer is formed from a substantially homogenous formulation, comprises a thickness of about 10 mm or lower, and has a plurality of hardnesses of from about 40 Shore C to about 75 Shore C. The inner surface comprises a third hardness and the second outer surface comprises a fourth hardness, wherein the fourth hardness is greater than the third hardness. The outer core layer further comprises a fifth hardness disposed between the inner surface and the second outer surface in a region extending between about 10% and about 90% of the distance from the inner surface to the second outer surface, wherein the fifth hardness is less than third hardness and the fourth hardness. Finally, the fourth hardness is less than the first hardness to define a two layer core having a negative hardness gradient of no greater than 15 Shore C. The a region may alternatively extend radially from the geometric center about 13 mm to about 20 mm and the diameter of the inner core layer may be about 26 mm or less. The present invention is also directed to a golf ball having certain Shore D hardnesses as disclosed herein.04-08-2010
20100093467MULTILAYER CORE GOLF BALL HAVING HARDNESS GRADIENT WITHIN AND BETWEEN EACH CORE LAYER - The present invention is directed to an improved multi-layered core golf ball wherein each core layer comprises its own specific hardness gradient (positive, negative or a combination) in addition to an overall specific hardness gradient from one core layer to the next. In a first embodiment, the golf ball comprises a two layer core and a cover disposed about the two layer core. The two layer core comprises an inner core layer and an outer core layer disposed about the inner core layer. The inner core layer comprises a geometric center and a first outer surface. The inner core layer is formed from a substantially homogenous formulation, comprises a diameter of about 30 mm or lower, and has a plurality of hardnesses of from about 50 Shore C to about 80 Shore C. The geometric center comprises a first hardness and the first outer surface comprises a second hardness, wherein the first hardness is greater than the second hardness to define a negative hardness gradient about 20 Shore C or less. The outer core layer comprises an inner surface and a second outer surface. The outer core layer is formed from a substantially homogenous formulation, comprises a thickness of about 10 mm or lower, and has a plurality of hardnesses of from about 50 Shore C to about 90 Shore C. The inner surface comprises a third hardness and the second outer surface comprises a fourth hardness, wherein the fourth hardness is greater than the third hardness. The outer core layer further comprises a fifth hardness disposed between the inner surface and the second outer surface in a region extending between about 10% and about 90% of the distance from the inner surface to the second outer surface, wherein the fifth hardness is greater than the first hardness, the third hardness and the fourth hardness. Finally, the fourth hardness is greater than the first hardness to define a two layer core having a positive hardness gradient of less than about 20 Shore C. In a second embodiment, the dual layer core differs from that of the first embodiment at least in that: The outer core has a plurality of hardnesses of from about 50 Shore C to about 80 Shore C, the fifth hardness is greater than the third hardness and the fourth hardness and similar to the first hardness; and the fourth hardness is less than the first hardness to define a two layer core having a negative hardness gradient of less than about 10 Shore C or the fourth hardness is less than the first hardness to define a two layer core having a negative hardness gradient of less than about 7 Shore C. The present invention is also directed to a golf ball having certain Shore D hardnesses as disclosed herein.04-15-2010
20100099517GOLF BALL COMPRISING A CORE LAYER HAVING A HARDNESS GRADIENT AND TRANS GRADIENT - A golf ball includes a ‘dual core’ formed from an inner core layer and an outer core layer. The inner core has an outer surface and a center and is typically formed from a substantially-homogenous rubber composition such that the center of the core has a hardness of about 72 Shore C to about 78 Shore C and a trans content of about 5% to 9%, and the outer surface of the inner core has a trans content of about 5% to 9%. The trans content of the outer surface and the center of the inner core are preferably within 2% of each other and, more preferably are substantially the same to define a zero trans gradient along a radius of the inner core.04-22-2010
20100160083MULTILAYER CORE GOLF BALL HAVING HARDNESS GRADIENT WITHIN AND BETWEEN EACH CORE LAYER - A multi-layered core golf ball wherein each core layer comprises its own specific hardness gradient in addition to an overall specific hardness gradient from one core layer to the next. The inner and outer core layers comprise a plurality of hardnesses of from about 50 Shore C to about 80 Shore C. The inner core layer comprises a diameter of about 30 mm or lower, the geometric center comprising a hardness different from that of the outer surface to define a positive or negative hardness gradient of about 20 Shore C or lower. The outer core layer comprises a thickness of about 10 mm or lower, the second outer surface hardness being less than that of the inner surface to define a negative hardness gradient of about 15 Shore C or lower. A further outer core layer hardness, disposed in a region extending between about 10% and about 90% of the distance from the inner surface to the second outer surface, is greater than that of the inner and second outer surfaces. Also, the second outer surface hardness is less than that of the geometric center to define a negative hardness gradient of about 15 Shore C or lower.06-24-2010
20100160084MULTILAYER CORE GOLF BALL HAVING HARDNESS GRADIENT WITHIN AND BETWEEN EACH CORE LAYER - A multi-layered core golf ball wherein each core layer comprises its own specific hardness gradient in addition to an overall specific hardness gradient from one core layer to the next. The inner core layer comprises a plurality of hardnesses of from about 40 Shore C to about 85 Shore C, a diameter of about 30 mm or lower, and a first outer surface comprising a hardness greater than a hardness of a geometric center to define a positive hardness gradient of about 20 Shore C or greater. The outer core layer comprises a plurality of hardnesses of from about 65 Shore C to about 95 Shore C, a thickness of about 10 mm or lower, and a second outer surface comprising a hardness greater than that of an inner surface to define a positive hardness gradient of about 20 Shore C or lower. A further outer core layer hardness, disposed in a region extending between about 10% and about 90% of the distance from the inner surface to the second outer surface, is greater than that of the inner and second outer surfaces. Also, the hardness of second outer surface is greater than that of the geometric center to define a positive hardness gradient of about 30 Shore C or greater.06-24-2010
20100160085MULTILAYER CORE GOLF BALL HAVING HARDNESS GRADIENT WITHIN AND BETWEEN EACH CORE LAYER - A multi-layered core golf ball wherein each core layer comprises its own specific hardness gradient in addition to an overall specific hardness gradient from one core layer to the next. The inner core layer comprises a plurality of hardnesses of from about 50 Shore C to about 90 Shore C, a diameter of about 30 mm or lower, and a geometric center comprising a hardness greater than that of a first outer surface to define a negative hardness gradient of about 15 Shore C or greater. The outer core layer comprises a plurality of harnesses of from about 50 Shore C to about 95 Shore C, a thickness of about 10 mm or lower, and a second outer surface comprising a hardness greater than that of an inner surface to define a positive hardness gradient of about 20 Shore C or greater. A further outer core layer hardness, disposed in a region extending between about 10% and about 90% of the distance from the inner surface to the second outer surface, is greater than that of the inner and second outer surfaces. Also, the hardness of the second outer surface is similar to or less than that of the geometric center.06-24-2010
20100160086MULTILAYER CORE GOLF BALL HAVING HARDNESS GRADIENT WITHIN AND BETWEEN EACH CORE LAYER - The present invention is directed to an improved multi-layered core golf ball wherein each core layer comprises its own specific hardness gradient (positive, negative or a combination) in addition to an overall specific hardness gradient from one core layer to the next. In a first embodiment, the golf ball comprises a two layer core and a cover disposed about the two layer core. The two layer core comprises an inner core layer and an outer core layer disposed about the inner core layer. The inner core layer comprises a geometric center and a first outer surface. The inner core layer is formed from a substantially homogenous formulation, comprises a diameter of about 30 mm or lower, and has a plurality of hardnesses of from about 50 Shore C to about 90 Shore C. The geometric center comprises a first hardness and the first outer surface comprises a second hardness wherein the first hardness is greater than the second hardness to define a negative hardness gradient of about 15 Shore C or greater. The outer core layer comprises an inner surface and a second outer surface. The outer core layer is formed from a substantially homogenous formulation, comprises a thickness of about 10 mm or lower, and has a plurality of hardnesses of from about 40 Shore C to about 75 Shore C. The inner surface comprises a third hardness and the second outer surface comprises a fourth hardness, wherein the fourth hardness is similar to or less than the third hardness. The outer core layer further comprises a fifth hardness disposed between the inner surface and the second outer surface in a region extending between about 10% and about 90% of the distance from the inner surface to the second outer surface, wherein the fifth hardness is less than the third hardness and the fourth hardness. Finally, the fourth hardness is similar to or less than the first hardness. The present invention is also directed to a golf ball having certain Shore D hardnesses as disclosed herein.06-24-2010
20100173726GOLF BALL HAVING REDUCED SURFACE HARDNESS - A golf ball comprising a core and a cover, the core comprising an outer surface and a geometric center, the outer surface being treated with and comprising a fatty acid and/or fatty acid salt composition, the outer surface further having a first hardness and the geometric center having a second hardness, wherein the first hardness is the same as or different than the second hardness.07-08-2010
20100173727GOLF BALL HAVING REDUCED SURFACE HARDNESS - A golf ball comprising a core and at least one cover layer disposed about the core, the core comprising a geometric center and an outer surface, the core further comprising an untreated region extending radially from the geometric center a predetermined distance D07-08-2010
20100215867METHOD OF TREATING RUBBER COMPOSITION WITH CURE INHIBITOR TO CREATE SOFT SKIN IN GOLF BALL CORE - A method of making a golf ball including the steps of providing a preform including an uncured polybutadiene composition; coating the preform with a cure-altering material including a hydroquinone compound, a benzoquinone compound, a resorcinol compound, or a quinhydrone compound; curing the coated preform at a predetermined temperature to form a crosslinked golf ball core having an outer surface having a first hardness and a geometric center having a second hardness greater than the first to define a negative hardness gradient; and forming a cover layer about the core to form the golf ball.08-26-2010
20100216573MULTI-LAYER CORE GOLF BALL - Golf balls consisting of a multi-layer core and a cover are disclosed. The multi-layer core comprises a thermoset rubber center, a thermoplastic intermediate core layer, and a thermoset rubber outer core layer.08-26-2010
20100222157MULTI-LAYER CORE GOLF BALL - Golf balls consisting of a multi-layer core and a cover are disclosed. The multi-layer core comprises a thermoset rubber center, a thermoplastic intermediate core layer, and a thermoset rubber outer core layer.09-02-2010
20100222158MULTI-LAYER CORE GOLF BALL - Golf balls consisting of a multi-layer core and a cover are disclosed. The multi-layer core comprises a thermoset rubber center, a thermoplastic intermediate core layer, and a thermoset rubber outer core layer.09-02-2010
20100227706MULTI-LAYER COVER GOLF BALL HAVING NON-IONOMERIC INTERMEDIATE COVER LAYER - A golf ball includes a core and a cover disposed about the core. The cover includes a thermoplastic inner cover layer having a hardness between 55 Shore D and 60 Shore D, an outer cover layer having a hardness between 55 Shore D and 60 Shore D, and a non-ionomeric thermoplastic intermediate cover layer disposed between the inner and outer cover layer. The intermediate layer has a hardness greater than the inner cover layer and the outer cover layer. The inner cover is formed from a partially- or fully-neutralized ionomer, the intermediate layer from a non-ionomer, and the cover outer cover layer from a polyurea formed from the reaction product of a prepolymer comprising an isocyanate and an amine-terminated polytetramethylene ether glycol, and an amine-terminated curing agent.09-09-2010
20100227707MULTILAYER CORE GOLF BALL HAVING HARDNESS GRADIENT WITHIN AND BETWEEN EACH CORE LAYER - The present invention is directed to an improved multi-layered core golf ball wherein each core layer comprises its own specific hardness gradient (positive, negative or a combination) in addition to an overall specific hardness gradient from one core layer to the next. In a first embodiment, the golf ball comprises a two layer core and a cover disposed about the two layer core. The two layer core comprises an inner core layer and an outer core layer disposed about the inner core layer. The inner core layer comprises a geometric center and a first outer surface. The inner core layer is formed from a substantially homogenous formulation, comprises a diameter of about 30 mm or lower, and has a plurality of hardnesses of from about 60 Shore C to about 85 Shore C. The geometric center comprises a first hardness and the first outer surface comprises a second hardness wherein the second hardness is greater than the first hardness to define a positive hardness gradient of from about 5 Shore C to about 20 Shore C. The outer core layer comprises an inner surface and a second outer surface. The outer core layer is formed from a substantially homogenous formulation, comprises a thickness of about 10 mm or lower, and has a plurality of hardnesses of from about 60 Shore C to about 95 Shore C. The inner surface comprises a third hardness and the second outer surface comprises a fourth hardness wherein the fourth hardness is greater than the third hardness to define a positive hardness gradient of about 20 Shore C or lower. The third hardness may be similar to the second hardness. The outer core layer further comprises a fifth hardness disposed between the inner surface and the second outer surface in a region extending between about 10% and about 90% of the distance from the inner surface to the second outer surface, wherein the fifth hardness is greater than the third hardness and the fourth hardness. Alternatively, the region may extend radially from about 13 mm to about 20 mm from the geometric center. Finally, the fourth hardness is greater than the first hardness to define a positive hardness gradient of about 30 Shore C or lower. In a second embodiment, the outer core layer differs from that of the first embodiment at least in that: the fourth hardness is less than the third hardness to define a negative hardness gradient of about 20 Shore C or lower; the fifth hardness is less than the third hardness and the fourth hardness; and the fourth hardness is greater than the first hardness to define a positive hardness gradient of about 18 Shore C or lower. The present invention is also directed to a golf ball having certain Shore D hardnesses as disclosed herein.09-09-2010
20100227711MULTI-LAYER COVER GOLF BALL HAVING NON-IONOMERIC INTERMEDIATE COVER LAYER - A golf ball including a core and a cover disposed adjacent the core, the cover including an ionomeric thermoplastic inner cover layer disposed about the core and having a hardness of 55 Shore D to 60 Shore D; a castable thermoset polyurethane outer cover layer having a hardness between 55 Shore D and 60 Shore D; and a non-ionomeric thermoplastic intermediate cover layer disposed between the inner and outer cover layers, the non-ionomeric intermediate cover layer being formed of a polyester/polycarbonate blend and having a hardness greater than both the inner and outer cover layers; wherein the inner cover layer has a first thickness, the outer cover layer has a second thickness, and the intermediate cover layer has a third thickness less than the first or second thickness by at least 20%.09-09-2010
20100234139GOLF BALL WITH AN IONOMERIC INNER COVER, STIFF TPU INTERMEDIATE COVER, AND CAST THERMOSET OUTER COVER - A golf ball includes a core and a cover disposed adjacent the core. The cover includes a thermoplastic inner cover layer having a hardness between 55 and 60 Shore D; an outer cover layer having a hardness between 55 and 60 Shore D; and a non-ionomeric thermoplastic polyurethane or polyurea intermediate cover layer disposed between the inner and outer cover layers. The intermediate cover layer has a hardness greater than the inner cover layer hardness and the outer cover layer hardness. The inner cover is formed from a partially- or fully-neutralized ionomer and the outer cover layer is formed from a polyurethane, a polyurea, or a urethane-urea blend.09-16-2010
20100234140GOLF BALL WITH A NON-IONOMERIC INNER COVER, STIFF TPU INTERMEDIATE COVER, AND CAST THERMOSET OUTER COVER - A golf ball including a core and a cover disposed about the core. The cover includes a thermoplastic inner cover layer having a hardness between 55 and 60 Shore D; an outer cover layer having a hardness between 55 and 60 Shore D; and a stiff intermediate cover layer disposed between the inner and outer cover layers and having a hardness greater than the inner cover layer and the outer cover layer. The inner cover layer is formed from a non-ionomeric composition including a non-ionomeric stiffening polymer and at least one E/Y copolymer or E/X/Y terpolymer, where E is an olefin, Y is a carboxylic acid, and X is a softening comonomer. The intermediate cover layer is formed from a stiff thermoplastic polyurethane or polyurea composition and the cover outer cover layer is formed from a thermoset polyurethane, a polyurea, or a urethane-urea blend.09-16-2010
20100240470GOLF BALL HAVING A STIFF TPU INNER COVER AND A CAST THERMOSET OUTER COVER - A golf ball including a core and a cover disposed about the core, the cover including a stiff thermoplastic polyurethane or polyurea inner cover layer disposed directly about the core and having a hardness from 45 Shore D to 80 Shore D; and an outer cover layer having a hardness from 40 Shore D to 65 Shore D. The cover outer cover layer is formed from a polyurethane, a polyurea, or a urethane-urea blend and the inner cover layer hardness is preferably greater than the outer cover layer hardness by at least 5 Shore D.09-23-2010
20100248862GOLF BALL HAVING MOISTURE BARRIER LAYERS MADE FROM POLYOLEFIN COMPOSITIONS - A multi-layered golf ball having a core, moisture vapor barrier layer, and outer cover, wherein the moisture barrier layer is preferably made from a non-ionomeric polyolefin composition is disclosed. The moisture barrier layer is applied at very low thickness, preferably in the range of 0.0001 to 0.010 inches, so that the playing performance properties of the ball are not altered. Preferably, the moisture vapor barrier layer is applied over the core material using powder coating or solution coating methods.09-30-2010
20100248863GOLF BALL HAVING A THERMOSETTING INTERMEDIATE AND OUTER COVER AND THERMOPLASTIC INNER COVER - A golf ball is formed including a core and a cover. The cover includes a thermoplastic inner cover layer and having a hardness between 55 and 60 Shore D, an outer cover layer having a hardness between 55 and 60 Shore D, and a non-ionomeric thermosetting polyurethane or polyurea intermediate cover layer disposed between the inner and outer cover layers. The intermediate cover layer has a hardness greater than the inner cover layer hardness and the outer cover layer hardness. The inner cover is formed from a partially- or fully-neutralized ionomer and the outer cover layer is formed from a polyurethane, a polyurea, or a urethane-urea blend.09-30-2010
20100273576THERMOPLASTIC CORE HAVING A HARDNESS GRADIENT FORMED FROM A GRADIENT-INITIATING SOLUTION - A golf ball including a thermoplastic core having an outer diameter of 1.51 inches to 1.59 inches; an outer cover layer; and an inner cover layer between the core and the outer cover layer. The thermoplastic core has been exposed to a gradient-initiating solution comprising a solvent, free radical initiator, and a reactive co-agent comprising a metal salt of an acrylic or methacrylic acid, a mono- or multi-functional acrylate or methacrylate, or having the chemical structure10-28-2010
20100273577MULTILAYER CORE GOLF BALL HAVING HARDNESS GRADIENT WITHIN AND BETWEEN EACH CORE LAYER - The present invention is directed to an improved multi-layered core golf ball wherein each core layer comprises its own specific hardness gradient (positive, negative or a combination) in addition to an overall specific hardness gradient from one core layer to the next. In a first embodiment, the golf ball comprises a two layer core and a cover disposed about the two layer core. The two layer core comprises an inner core layer and an outer core layer disposed about the inner core layer. The inner core layer comprises a geometric center and a first outer surface. The inner core layer is formed from a substantially homogenous formulation, comprises a diameter of about 30 mm or lower, and has a plurality of hardnesses of from about 50 Shore C to about 80 Shore C. The geometric center comprises a first hardness and the first outer surface comprises a second hardness, wherein the first hardness is greater than the second hardness to define a negative hardness gradient about 20 Shore C or less. The outer core layer comprises an inner surface and a second outer surface. The outer core layer is formed from a substantially homogenous formulation, comprises a thickness of about 10 mm or lower, and has a plurality of hardnesses of from about 45 Shore C to about 65 Shore C. The inner surface comprises a third hardness and the second outer surface comprises a fourth hardness, wherein the fourth hardness is greater than the third hardness. The outer core layer further comprises a fifth hardness disposed between the inner surface and the second outer surface in a region extending between about 10% and about 90% of the distance from the inner surface to the second outer surface, wherein the fifth hardness is less than the third hardness and the fourth hardness. Finally, the fourth hardness is less than the first hardness to define a two layer core having a negative hardness gradient of no greater than about 20 Shore C. In a second embodiment, the dual layer core differs from that of the first embodiment at least in that: The outer core has a plurality of hardnesses of from about 50 Shore C to about 80 Shore C, the first hardness is greater than the second hardness to define a negative hardness gradient about 23 Shore C or less; there is no fifth hardness; and the fourth hardness is similar to the first hardness. The present invention is also directed to a golf ball having certain Shore D hardnesses as disclosed herein.10-28-2010
20100304894POLYISOBUTYLENE-BASED COMPOSITIONS FOR GOLF BALLS - Polyisobutylene-based compositions suitable for making golf balls are provided. The amine-terminated polyisobutylene may be reacted with an isocyanate and amine-terminated curing agent to produce a polyurea composition that may be used as a cover material and/or intermediate casing layer. The resulting ball has improved weatherability. In one version, the golf ball includes a polyurea casing layer and polyurea cover. In a second version, the golf ball includes an ionomer casing layer and polyurea cover. In yet another version, the golf ball includes a polyurea casing layer and ionomer cover.12-02-2010
20100304895MULTI-LAYER GOLF BALLS HAVING MOISTURE BARRIER LAYERS BASED ON POLYALKENAMER COMPOSITIONS - Golf balls having a dual-core comprising an inner core and outer moisture barrier core layer are provided. The outer core help prevent moisture from penetrating into the inner core. A cover layer, preferably made of a polyurethane or polyurea material, is disposed about the outer core layer. The inner and outer cores are formed of a rubber composition, preferably a polyalkenamer rubber. The polyalkenamer rubber composition may further include other rubbers such as polybutadiene, polyisoprene, ethylene propylene rubber, ethylene propylene diene rubber, and styrene-butadiene rubber. The outer core has a moisture vapor transmission rate (MVTR) lower than that of the cover. In one version, the outer core has a MVTR of 1 grams·mm/m12-02-2010
20100304896POLYUREA COVERS FOR GOLF BALLS BASED ON CYCLOALIPHATIC ISOCYANATES - A golf ball having a cover material made from a polyurea composition is provided. In one version, the golf ball includes a polybutadiene core and surrounding cover layer made of a polyurea composition. In another version, the golf ball includes a polybutadiene core, an intermediate casing layer made of an ionomer resin, and outer cover layer made of the polyurea composition. The polyurea composition is the reaction product of a cycloaliphatic isocyanate and amine compound. The diisocyanate is selected from 1,3-bis(isocyanatomethyl)cyclohexane; 1,4-bis(isocyanatomethyl)cyclohexane; and mixtures thereof. The resulting cover material has many advantages including improved durability, toughness, and light-stability.12-02-2010
20100323819GOLF BALL CORES BASED ON POLYALKENAMER RUBBER HAVING POSITIVE HARDNESS GRADIENTS - Golf balls having a core comprising a polyalkenamer rubber composition are provided. The rubber composition may further include other rubbers such as, for example, polybutadiene, polyisoprene, ethylene propylene rubber, ethylene propylene diene rubber, and styrene-butadiene rubber. The rubber composition helps improve resiliency of the core and provides the ball with a comfortable and soft feel. In one version, a solid, single core having an outer surface and geometric center is provided, wherein the outer surface has a hardness greater than the hardness of the geometric center to define a positive hardness gradient of at least 10 Shore C. In a second version, a dual-core having an inner core and surrounding outer core layer is provided. The inner core has a positive hardness gradient, while the outer core has a zero; negative; or positive hardness gradient.12-23-2010
20100323820GOLF BALLS HAVING MULTI-LAYER CORES BASED ON POLYALKENAMER COMPOSITIONS - The present invention generally relates to golf balls and more particularly to golf balls having multi-layered cores comprising a thermoset rubber center, a thermoplastic intermediate core layer, and a thermoset rubber outer core layer. A cover layer is disposed about the multi-layered core. At least one of the center, intermediate core layer, and outer core layer comprises a polyalkenamer rubber. The rubber composition helps improve resiliency of the core and provides the ball with a comfortable and soft feel.12-23-2010
20100331116GOLF BALL WITH SINGLE LAYER CORE HAVING SPECIFIC REGIONS OF VARYING HARDNESS - A golf ball comprising a single layer core and a cover layer disposed about the single layer core, the single layer core being formed from a substantially homogenous formulation and comprising a geometric center and an outer surface wherein an inner core region is disposed about the geometric center, an outer core region is adjacent the outer surface, and an intermediate core region is disposed between the inner and outer core regions and extends from at least about 2 mm radially from the geometric center to at least about 2 mm from the outer surface. The inner core region has a first hardness (IC12-30-2010
20100331117GOLF BALL WITH SINGLE LAYER CORE HAVING SPECIFIC REGIONS OF VARYING HARDNESS - A golf ball comprising a single layer core and a cover layer disposed about the single layer core, the single layer core being formed from a substantially homogenous formulation and comprising a geometric center and an outer surface wherein an inner core region is disposed about the geometric center and an outer core region is disposed about the inner core region and is adjacent the outer surface, the outer core region having a thickness of about 15 mm or less. The inner core region has a first hardness (IC12-30-2010
20110003650GOLF BALL - A golf ball including a core and at least one layer formed over the core. The layer can be an outer core layer, an intermediate layer including inner cover layers, or a cover. Either the core or any layer over the core can comprise a fully or partially neutralized polyester ionomer. The core comprises: a diameter of at least 1.30 inches, a compression of 50 or less; and a coefficient of restitution of 0.80 or greater at 125 ft/sec.01-06-2011
20110003651GOLF BALL LAYER HAVING REDUCED SURFACE HARDNESS AND METHOD OF MAKING SAME - The invention is directed to a golf ball comprising a core and a cover, wherein the core has a geometric center having a hardness (H01-06-2011
20110009212GOLF BALLS HAVING LAYERS MADE FROM RUBBER COMPOSITIONS CONTAINING NUCLEATING AGENTS - Golf balls containing at least one layer made from a rubber composition comprising a benzenetrisamide nucleating agent are provided. The rubber composition preferably contains a free-radical initiator agent, cross-linking agent, and fillers along with the base rubber and nucleating agent. Golf balls of various constructions may be made including two-piece, three-piece, and four-piece balls. The composition is used preferably to form a golf ball core having improved resiliency, durability, toughness, and impact strength.01-13-2011
20110009213GOLF BALLS HAVING LAYERS MADE FROM THERMOPLASTIC COMPOSITIONS CONTAINING NUCLEATING AGENTS - Golf balls containing at least one layer made from a thermoplastic composition comprising a benzenetrisamide nucleating agent are provided. The thermoplastic composition may be an ionomer or non-ionomer resin. Golf balls of various constructions may be made including two-piece, three-piece, and four-piece balls. The composition is used preferably to form a golf ball core having improved resiliency, durability, toughness, and impact strength.01-13-2011
20110014998DUAL CORE GOLF BALL HAVING NEGATIVE-HARDNESS-GRADIENT THERMOPLASTIC INNER CORE AND STEEP POSITIVE-HARDNESS-GRADIENT THERMOSET OUTER CORE LAYER - A golf ball comprising a thermoplastic inner core layer that has a geometric center hardness greater than its surface hardness to define a “negative” hardness gradient. An outer core layer is disposed about the inner core and is formed from a substantially homogenous thermoset composition, typically rubber, and has an inner surface hardness substantially less than its outer surface hardness to define a “positive” hardness gradient. An inner cover layer is disposed about the outer core layer and an outer cover layer is disposed about the inner cover layer.01-20-2011
20110014999MULTI-LAYER CORE GOLF BALL HAVING OPPOSING HARDNESS GRADIENT WITH STEEP GRADIENT OUTER CORE LAYER - A golf ball comprising an inner core having an outer surface and a geometric center and being formed from a substantially homogenous composition such that the geometric center has a hardness of 56 to 80 Shore C and the outer surface has a hardness of 50 to 75 Shore C. An outer core layer is disposed about the inner core and has an outer surface having a hardness of 85 to 98 Shore C and an inner surface having a hardness of 68 to 78 Shore C and being formed from a second substantially homogenous rubber composition. A cover layer is disposed about the outer core layer. The hardness of the second outer surface is greater than the hardness of the inner surface to define a positive hardness gradient of +7 to +30 Shore C, and the hardness of the first outer surface is lower than the hardness of the geometric center to define a negative hardness gradient of −1 to −15 Shore C.01-20-2011
20110015000GOLF BALL CORE WITH SOFT OUTER TRANSITION VOLUME AND NEGATIVE HARDNESS GRADIENT - A golf ball including a unitary core having a volume, an outer surface, a geometric center, and an outermost transition volume adjacent to the outer surface, the core being formed from a substantially homogenous composition; and a cover layer including ionomer, metallocene-catalyzed polymer, polyester, polyamide, non-ionomeric thermoplastic elastomer, copolyether-ester, copolyether-amide, polycarbonate, polybutadiene, polyisoprene, or polystyrene block copolymer. The outermost transition volume is disposed between the core outer surface and the geometric center, the transition volume has an outer portion congruent with the core outer surface, and comprises the outermost 45% of the core volume or less. Both a hardness of the core outer surface and a hardness within the outermost transition volume are less than the hardness of the geometric center to define a negative hardness gradient.01-20-2011
20110053709NEGATIVE HARDNESS GRADIENT CORES MADE OF POLYALKENAMER RUBBER FOR GOLF BALLS - Golf balls having cores with negative hardness gradients are provided. The cores are made of polyalkenamer rubber compositions that may further include other rubbers such as, for example, polybutadiene, polyisoprene, ethylene propylene rubber, ethylene propylene diene rubber, and styrene-butadiene rubber. In one version, a solid, single core having an outer surface and center is provided, wherein the outer surface has a hardness substantially the same or lower than the hardness of the center to define a zero or negative hardness gradient. Dual-cores having inner and outer cores can be made, wherein the inner core has a negative hardness gradient and the outer core has a positive or negative hardness gradient. The rubber composition helps improve resiliency of the core and provides the ball with a comfortable and soft feel.03-03-2011
20110077104MULTI-PIECE GOLF BALL COMPRISING LOW HARDNESS GRADIENT CORE - A golf ball includes a single core formed from a substantially homogenous rubber composition, an inner cover disposed about the core, and an outer cover. The inner cover includes an ionomeric material and has a hardness of about 60 Shore D or greater. The outer cover layer is disposed about the inner cover layer, is formed from a castable polyurea or polyurethane, and has a material hardness of about 60 Shore D or less. The outer surface of the core has a trans content of about 12% or less and a hardness of about 71 to 88 Shore C, the geometric center of the core has a trans content of about 10% or less and a hardness of about 70 to 80 Shore C, and the core surface hardness is greater than the geometric center hardness by about 1 to 10 Shore C to define a shallow positive hardness gradient.03-31-2011
20110081490METHODS OF CURING POLYUREA PREPOLYMERS FOR GOLF BALLS - Multi-piece, solid golf balls having a cover material made from a polyurea or polyurea/urethane hybrid composition are provided. In one version of the method, the cover materials are prepared by forming a polyurea prepolymer which undergoes two curing steps. In the first step, the prepolymer is partially-cured by reacting it with hydroxyl curing agents, amine curing agents, or mixtures thereof. In the second step, the composition is moisture-cured using environmental controls such as humidity chambers or hot water baths. In another version, a polyurea prepolymer is prepared and then treated with an aqueous curative blend comprising an amine curing agent. The cured materials may be used to make a golf ball cover having improved durability, cut/tear resistance, and impact strength.04-07-2011
20110081492METHODS OF CURING POLYURETHANE PREPOLYMERS FOR GOLF BALLS - Multi-piece, solid golf balls having a cover material made from a polyurethane/urea hybrid composition are provided. The balls include an inner core preferably made of polybutadiene and may include at least one intermediate layer disposed between the core and outer cover. The cover materials are prepared by first forming a polyurethane prepolymer which undergoes two curing steps. In the first step, the prepolymer is chemically-cured by reacting it with hydroxyl curing agents, amine curing agents, or mixtures thereof. In the second step, the composition is moisture-cured. The cured material may be used to make a golf ball cover having improved durability, cut/tear resistance, and impact strength.04-07-2011
20110081497METHODS OF CURING POLYUREA PREPOLYMERS FOR GOLF BALLS - Multi-piece, solid golf balls having a cover material made from a polyurea or polyurea/urethane hybrid composition are provided. The cover materials are prepared by first forming a polyurea prepolymer which undergoes two curing steps. In the first step, the prepolymer is chemically-cured by reacting it with hydroxyl curing agents, amine curing agents, or mixtures thereof. In the second step, the composition is moisture-cured. The cured material may be used to make a golf ball cover having improved durability, cut/tear resistance, and impact strength.04-07-2011
20110081988MULTI-PIECE GOLF BALLS HAVING LAYERS MADE FROM EPOXY SYSTEMS - Multi-piece, solid golf balls containing an inner core, an intermediate layer surrounding the core, and an outer cover are provided. At least one layer is made from an epoxy composition comprising a curing agent such as zinc diacrylate or zinc dimethacrylate. The epoxy composition is produced by reacting an epoxy prepolymer with a curing agent. Preferably, the epoxy composition is used to form an intermediate and/or cover layer resulting in a golf ball having high resiliency, good impact durability, and soft feel.04-07-2011
20110092313DUAL-CORE COMPRISING ZERO GRADIENT CENTER AND POSITIVE GRADIENT OUTER CORE LAYER - A golf ball including an inner core having a geometric center and a first outer surface, the inner core being formed from a first substantially homogenous rubber composition, and an outer core layer formed from a second substantially homogenous rubber composition, the outer core layer having a second outer surface. An inner cover layer is formed over the core and includes an ionomeric material. An outer cover layer is formed over the inner cover layer and includes a castable polyurea or a castable polyurethane. The first outer surface has a hardness of up to about 20 Shore C less than a hardness at the geometric center to define a negative hardness gradient inner core and the second outer surface has a hardness of up to 18 Shore C greater than the geometric center hardness to define a positive gradient outer core layer and a shallow positive hardness gradient core.04-21-2011
20110136587GOLF BALLS COMPRISING THERMOPLASTIC OR THERMOSET COMPOSITION HAVING CONTROLLED GEL TIME - A golf ball comprising a core and at least one layer disposed about the core, wherein at least one of the core and the layer comprises a thermoplastic or thermoset composition comprising a reaction product of a polyurethane or polyurea prepolymer comprising at least one isocyanate and a curative comprising a blend of at least one aliphatic diamine and at least one polyaspartic ester formed from reactants comprising at least one aliphatic primary polyamine and at least one maleic or fumaric diester, and wherein the thermoplastic or thermoset composition comprises a gel time of about 90 seconds or greater. Also, a golf ball comprising a core and at least one layer disposed about the core wherein at least one of the core and the layer comprises a thermoplastic or thermoset composition T comprising a reaction product of a polyurethane or polyurea prepolymer P comprising at least one isocyanate and a curative C comprising a blend of at least one aliphatic diamine D and at least one polyaspartic ester formed from reactants comprising at least one aliphatic primary polyamine and at least one maleic or fumaric diester, wherein the thermoplastic or thermoset composition T has a gel time X such that X>1.25Y, and wherein Y is the gel time of a thermoplastic or thermoset composition T′ comprising a reaction product of the polyurethane or polyurea prepolymer P and a curative C′ comprising a blend of aliphatic diamine D and a polyaspartic ester consisting of N,N′-diethylmaleate-2-methyl-pentamethylene diamine.06-09-2011
20110159996DUAL CORE GOLF BALL HAVING NEGATIVE-HARDNESS-GRADIENT THERMOPLASTIC INNER CORE AND SHALLOW POSITIVE-HARDNESS-GRADIENT THERMOSET OUTER CORE LAYER - A golf ball including a thermoplastic inner core and a thermoset outer core layer is described. The inner core has a surface hardness of 43 to about 65 Shore D and a center hardness of about 30 to 43 Shore D that is less than the surface hardness to define a positive hardness gradient. A cover includes an inner and outer cover layer. The thermoplastic inner core is formed from a highly-neutralized ionomer comprising a copolymer of ethylene and an α,β-unsaturated carboxylic acid, an organic acid or salt thereof, and sufficient cation source to fully-neutralize the acid groups of the copolymer by 80% or greater. The outer core layer includes a polybutadiene rubber and has a surface hardness greater than an interior hardness by about 6 to 11 Shore D points to define a shallow positive hardness gradient.06-30-2011
20110159997DUAL CORE GOLF BALL HAVING NEGATIVE-HARDNESS-GRADIENT THERMOPLASTIC INNER CORE AND STEEP POSITIVE-HARDNESS-GRADIENT THERMOSET OUTER CORE LAYER - A golf ball includes an inner core layer formed from a thermoplastic material comprising a highly-neutralized ionomer comprising a copolymer of ethylene and an α,β-unsaturated carboxylic acid, an organic acid or salt thereof, and sufficient cation source to fully-neutralize the acid groups of the copolymer by 80% or greater. The inner core has a geometric center hardness less than its surface hardness to define a positive hardness gradient. An outer core layer is formed over the inner core and is formed from a substantially homogenous thermoset composition. The outer core layer has an interior hardness substantially less than an outer surface hardness to define a steep positive hardness gradient. An inner cover layer and an outer cover layer are formed over the outer core layer.06-30-2011

Patent applications by Brian Comeau, Berkley, MA US