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Beall, NY

Douglas M. Beall, Corning, NY US

Patent application numberDescriptionPublished
20100009024Asymmetric Honeycomb Wall-Flow Filter Having Improved Structural Strength - A honeycomb filter includes an array of interconnecting porous walls which define an array of first channels and second channels. The first channels are bordered on their sides by the second channels and have a larger hydraulic diameter than the second channels. The first channels have a square cross-section, with corners of the first channels having a shape, such as a bevel or fillet, such that the thickness, t01-14-2010

Douglas Munroe Beall, Painted Post, NY US

Patent application numberDescriptionPublished
20090049815Thin-walled porous ceramic wall-flow filter - A thin-walled porous ceramic wall-flow filter is disclosed. The filter produces a relatively lower pressure drop coupled with relatively high initial filtration efficiency (FE02-26-2009
20090297764Stablized Low-Microcracked Ceramic Honeycombs And Methods Thereof - Disclosed are stabilized, high-porosity cordierite honeycomb substrates having little or no microcracking, and a high thermal shock resistance. The porous ceramic honeycomb substrates generally comprise a primary cordierite ceramic phase as defined herein. Also disclosed are methods for making and using the cordierite substrates.12-03-2009
20100180561Filtration Structures For Improved Particulate Filter Performance - A particulate filter may comprise an inlet end, an outlet end, and a plurality of channels disposed and configured to flow fluid from the inlet end to the outlet end, wherein the channels are defined by porous walls configured to trap particulate matter. The porous walls may have a total porosity greater than about 45%, a median pore size ranging from about 13 micrometers to about 20 micrometers, and a pore size distribution such that pores less than 10 micrometers contribute less than about 10% porosity.07-22-2010
20100180772Particulate Filters and Methods for Regenerating Particulate Filters - A particulate filter may comprise an inlet end, an outlet end, and a plurality of channels disposed and configured to flow fluid from the inlet end to the outlet end, wherein the channels are defined by porous walls configured to trap particulate matter. The porous walls may have a cell density less than about 200 cpsi, a wall thickness of less than about 14 mils, a median pore size that ranges from about 13 micrometers to about 20 micrometers, a total porosity greater than about 45%, and a pore size distribution such that pores less than 10 micrometers contribute less than about 10% porosity.07-22-2010
20110048227Particulate Filters And Methods Of Filtering Particulate Matter - A particulate filter may comprise an inlet end, an outlet end, and a plurality of parallel channels disposed and configured to flow fluid from the inlet end to the outlet end, the channels being defined by a plurality of porous walls configured to trap particulate matter. The particulate filter may define at least one filtration region including a first group of channels and at least one bypass region including a second group of channels, wherein at least some of the channels in the first group of channels are plugged at an end thereof, wherein the channels in the second group of channels are unplugged, and wherein greater than or equal to about 70% of the plurality of parallel channels are plugged at an end thereof.03-03-2011
20110121478Methods for Manufacturing Low Back Pressure Porous Cordierite Ceramic Honeycomb Articles - Disclosed are porous ceramic honeycomb articles, such as filters, which are composed predominately of a cordierite composition. The ceramic honeycomb articles possess a porous microstructure characterized by a unique combination of relatively high porosity (>45%), and moderately narrow pore size distribution wherein greater than 15% and less than 38% of the total porosity exhibits a pore diameter less than 10 μm, and low CTE wherein CTE≦6.0×1005-26-2011
20110132194Partial Wall-Flow Filter and Method. - A partial wall-flow filter having some unplugged flow-through channels and some plugged channels. Desirable combinations of filtration efficiency and back pressure may be provided by combinations of t wall≦305 urn, MPD≦20 μm, % P≧50%, and CD≧250 cpsi wherein t wall is the transverse thickness of the porous walls, MPD is a mean pore diameter of the porous walls, % P is the total porosity of the porous walls, and CD is the cell density of the channels. In one embodiment, some of the plugged channels are located adjacent to the inlet end and some are located adjacent to the outlet end. Systems and method including the partial wall-flow filter are also described.06-09-2011

Patent applications by Douglas Munroe Beall, Painted Post, NY US

George H. Beall, Big Flats, NY US

Patent application numberDescriptionPublished
20110072853REFRACTORY GLASS CERAMICS - A formation of internally nucleated glass ceramics articles that can be heated in the 1350-1450° C. range for extended periods of time without significant deformation or change in shape is disclosed. The predominant crystal phase of these glass ceramics is celsian (BaAl03-31-2011

George Halsey Beall, Big Flats, NY US

Patent application numberDescriptionPublished
20090069163TOUGH CORDIERITE GLASS-CERAMICS - An internally nucleated, toughened cordierite glass-ceramic is disclosed. The cordierite glass-ceramic has good oxidation resistance and fracture toughness and coefficient of thermal expansion rivaling that of silicon nitride. The glass-ceramic may be cast as a liquid. Annealing produces a material of high crystallinity combining high hardness, high Young's modulus, good thermal stability, high strength, low density and good dielectric properties. The glass-ceramic comprises interlocking crystalline phases dominated by cordierite and a second phase having an elongated or acicular structure. A third phase may comprise a crystalline ceramic that promotes acicularity of the second phase. The third phase is preferably capable of twinning.03-12-2009
20090274869COLORED MACHINABLE GLASS-CERAMICS - The invention relates to opaque, colored glass-ceramic articles and to the production of opaque, colored glass-ceramic articles which can be readily formed to a desired shape using standard metal-working tools. The glass-ceramic material used to make such articles contains mica crystals as the predominant phase. The desired color is obtained through the addition of a colorant system to the precursor glass. In a particular embodiment the invention is directed to a black glass-ceramic article, the black color being obtained by the addition of iron oxides in levels as high as 20 wt %, which can yield a glass-ceramic having an iron-rice mica phase and/or a glass ceramic having an iron-rich mica phase plus an iron oxide phase.11-05-2009
20090297764Stablized Low-Microcracked Ceramic Honeycombs And Methods Thereof - Disclosed are stabilized, high-porosity cordierite honeycomb substrates having little or no microcracking, and a high thermal shock resistance. The porous ceramic honeycomb substrates generally comprise a primary cordierite ceramic phase as defined herein. Also disclosed are methods for making and using the cordierite substrates.12-03-2009
20090318277HIGH STRENGTH MACHINABLE GLASS-CERAMICS - In one aspect the invention is directed to a machinable glass-ceramic having a high degree of crystallinity (greater than 50 Vol. %), high mechanical strength (MOR>150 MPa) In accordance with the invention, the machinable glass-ceramics described herein consists essentially of, in weight percent, 35-55% SiO12-24-2009
20100326029Permeable Material, Articles made therefrom and method of manufacture - The invention is directed to a honeycomb comprising cordierite and beta-spudomene, the honeycomb a having total porosity of greater than 30% and a mean pore diameter of less than 5 μm. The honeycomb is made from a mixture of activated kaolin and a mineral selected from the group consisting of lithium fluorhectorite, lithium hydroxyhectorite and mixtures thereof. In one embodiment up to 20 wt % SiO2, based on the total weight of the kaolin and minerals (fluarhectorite, hydroxyhectorite) is added and mixed therein prior to the formation of the green body. In another embodiment the amount of added SiO2 is up to 10 wt %. In one embodiment the total porosity is greater than 50% and the mean pore diameter is less than 5 μm.12-30-2010
20110092353DURABLE GLASS-CERAMIC HOUSINGS/ENCLOSURES FOR ELECTRONIC DEVICE - The invention relates glass ceramic articles suitable for use as electronic device housing or enclosures which comprise a glass-ceramic material. Particularly, a glass-ceramic article housing/enclosure comprising a glass-ceramic material exhibiting both radio and microwave frequency transparency, as defined by a loss tangent of less than 0.5 and at a frequency range of between 15 MHz to 3.0 GHz, a fracture toughness of greater than 1.5 MPa·m04-21-2011
20110129640METHOD AND BINDER FOR POROUS ARTICLES - A method for making porous articles, including: depositing a powder mixture layer comprising a binder powder, and at least one structural powder; contacting the powder mixture layer and an aqueous liquid to selectively activate the binder powder and form a green layer; repeating the depositing and the contacting sequence at least one time; and de-powdering and drying of the resulting green body. The binder powder can include, for example, a protein that is soluble in water at or below about 25° C. The disclosure also provides articles, having high porosity and optionally intricate 3D structures, as defined herein.06-02-2011
20110130264NEGATIVE-CTE GLASS-CERAMICS FREE OF MICROCRACKS - A glass-ceramic composition, an article, and methods of making and using the composition and article as defined herein. The glass-ceramic compositions and articles have negative-CTE and are substantially free of microcracks.06-02-2011

Patent applications by George Halsey Beall, Big Flats, NY US

Gregory H. Beall, Big Flats, NY US

Patent application numberDescriptionPublished
20090056380Refractory glass ceramics - A formation of internally nucleated glass ceramics articles that can be heated in the 1350-1450° C. range for extended periods of time without significant deformation or change in shape is disclosed. The predominant crystal phase of these glass ceramics is celsian (BaAl03-05-2009

Lorrie Foley Beall, Painted Post, NY US

Patent application numberDescriptionPublished
20090197048DAMAGE RESISTANT GLASS ARTICLE FOR USE AS A COVER PLATE IN ELECTRONIC DEVICES - An alkali aluminosilicate glass article, said alkali aluminosilicate glass having a surface compressive stress of at least about 200 MPa, a surface compressive layer having a depth of at least about 30 μm, a thickness of at least about 0.3 mm and an amphiphobic fluorine-based surface layer chemically bonded to the surface of the glass. In one embodiment the glass has an anti-reflective coating applied to one surface of the glass between the chemically strengthened surface of the glass and the amphiphobic coating. In another embodiment the surface of the chemically strengthened glass is acid treated using a selected acid (e.g., HCL, H08-06-2009
20100154474REDUCED STRIAE LOW EXPANSION GLASS AND ELEMENTS, AND A METHOD FOR MAKING SAME - The invention is directed to a method for reducing striae in ultra-low expansion glass, for example, silica-titania glass, by heat-treating the glass at temperatures above 1600° C. for a time in the range of 72-288 hours. The silica-titania glass is formed by substantially simultaneously forming, collecting and consolidating a silica-titania soot formed in one or a plurality of burners using silicon-containing feedstock and a titanium-containing feedstock. In one embodiment of the invention the glass is heat treated without forcing the glass to flow or “move”. The invention was found to reduce the magnitude of striae in an ultra-low expansion glass by at least 50%, and particularly reduces most of the “higher frequency” striae.06-24-2010
20110092353DURABLE GLASS-CERAMIC HOUSINGS/ENCLOSURES FOR ELECTRONIC DEVICE - The invention relates glass ceramic articles suitable for use as electronic device housing or enclosures which comprise a glass-ceramic material. Particularly, a glass-ceramic article housing/enclosure comprising a glass-ceramic material exhibiting both radio and microwave frequency transparency, as defined by a loss tangent of less than 0.5 and at a frequency range of between 15 MHz to 3.0 GHz, a fracture toughness of greater than 1.5 MPa·m04-21-2011

Patent applications by Lorrie Foley Beall, Painted Post, NY US