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Andrzej Rokicki, Mountain Lakes US

Andrzej Rokicki, Mountain Lakes, NJ US

Patent application numberDescriptionPublished
20080306291START-UP OF HIGH SELECTIVITY CATALYSTS IN OLEFIN OXIDE PLANTS - A method to achieve a controlled start-up temperature of an expoxidation process which exceeds the maximum achievable temperature of the epoxidation reactor relative to using an external heat source. The method of the present invention employs an oxidation reaction within the reactor to bring the temperature of the reactor to a temperature that is suitable for conditioning a high selectivity catalyst. The method of the present invention includes first bringing a reactor including a high selectivity catalyst to a first temperature using the external heat source to the reactor, while staying within the reactor design limitations and maintaining a gas flow to the reactor that is within 25 to 100% of the design rates. Once the reactor has achieved the first temperature, at least an olefin, e.g., ethylene, and then oxygen are introduced to the reactor feed gas. The olefin and oxygen concentrations are adjusted to have a heat of reaction that will allow raising the reactor gas flow to 100% of design and then have sufficient heat of reaction to raise the reactor temperature to a second temperature which is greater than the first temperature and greater than the temperature of the reactor achievable by the external heat source.12-11-2008
20090069583ETHYLENE OXIDE PRODUCTION USING FIXED MODERATOR CONCENTRATION - A method for controlling ethylene oxidation uses ethylene and oxygen, in conjunction with a silver based catalyst, a moderator and a co-moderator, to form ethylene oxide. When controlling the ethylene oxidation reaction, the moderator concentration is maintained constant within a comparatively narrow operative concentration range and the co-moderator concentration is varied within a comparatively wider operative concentration range, to optimize a catalyst property such as the catalyst activity and/or the catalyst selectivity.03-12-2009
20090227820GEOMETRICALLY SIZED SOLID SHAPED CARRIER FOR OLEFIN EPOXIDATION CATALYST - A geometrically shaped solid carrier is provided that improves the performance and effectiveness of an olefin epoxidation catalyst for epoxidizing an olefin to an olefin oxide. In particular, improved performance and effectiveness of an olefin epoxidation catalyst is achieved by utilizing a geometrically shaped refractory solid carrier in which at least one wall thickness of said carrier is less than 2.5 mm.09-10-2009
20090277305RECOVERY OF RHENIUM - The present invention relates to a method for recovering rhenium from an ethylene oxide catalyst containing rhenium and at least silver on a solid support, wherein at least a substantial portion of the rhenium present in the catalyst is extracted by intimate contact of the catalyst with one or more polar non-acidic organic solvents substantially free of water such that a rhenium-containing solution is formed containing the polar non-acidic organic solvent and extracted rhenium, the polar non-acidic organic solvent containing one or more oxygen, nitrogen, and/or halogen atoms in its molecular structure.11-12-2009
20100016617MULLITE-CONTAINING CARRIER FOR ETHYLENE OXIDE CATALYSTS - The present invention relates to an improved carrier for an ethylene epoxidation catalyst, the carrier comprising alumina in combination with a stability-enhancing amount of mullite. The invention is also directed to an improved catalyst containing the improved carrier, as well as an improved process for the epoxidation of ethylene using the catalyst of the invention.01-21-2010
20100217052Catalyst For The Selective Hydrogenation Of Acetylenic Hydrocarbons And Method For Producing Said Catalyst - A method for producing a catalyst, in particular for the selective reduction of acetylenic compounds in hydrocarbon streams. An impregnation solution is provided, which contains a mixture of water and at least one water-miscible organic solvent as solvent in which at least one active metal compound and also preferably at least one promoter metal compound is dissolved. A support is provided, the support is impregnated with the impregnation solution, and the impregnated support is calcined. Palladium is preferably used as active metal and silver is preferably used as promoter metal. Also, a catalyst as is obtained by the method and also its preferred use for the selective hydrogenation of acetylenic compounds.08-26-2010
20110152073EPOXIDATION PROCESS AND MICROSTRUCTURE - A method for the start-up of a process for the epoxidation of ethylene comprising: initiating an epoxidation reaction by reacting a feed gas composition containing ethylene, and oxygen, in the presence of an epoxidation catalyst at a temperature of about 180° C. to about 210° C.; adding to the feed gas composition about 0.05 ppm to about 2 ppm of moderator; increasing the first temperature to a second temperature of about 240° C. to about 250° C., over a time period of about 12 hours to about 60 hours; and maintaining the second temperature for a time period of about 50 hours to about 150 hours.06-23-2011
20110152548PROCESS FOR EPOXIDATION START-UP - A method for the start-up of a process for the epoxidation of ethylene comprising: initiating an epoxidation reaction by reacting a feed gas composition containing ethylene, and oxygen, in the presence of an epoxidation catalyst at a temperature of about 180° C. to about 210° C.; adding to the feed gas composition about 0.05 ppm to about 2 ppm of moderator; increasing the first temperature to a second temperature of about 240° C. to about 250° C., over a time period of about 12 hours to about 60 hours; and maintaining the second temperature for a time period of about 50 hours to about 150 hours.06-23-2011
20110152551PROCESS FOR OLEFIN OXIDE PRODUCTION - A process for the epoxidation of an olefin is disclosed which includes: reacting a feed gas composition containing an olefin, oxygen, and a moderator selected from the group consisting of diatomic chlorine and perhalogenated hydrocarbons, in the presence of an epoxidation catalyst.06-23-2011

Patent applications by Andrzej Rokicki, Mountain Lakes, NJ US