Patent application number | Description | Published |
20090028743 | FORMING MAGNESIUM ALLOYS WITH IMPROVED DUCTILITY - A magnesium alloy comprising up to about one weight percent of cerium may be hot worked to produce an intermediate or final alloy workpiece that exhibits enhanced ductility at room temperature. The addition of a small amount of cerium may affect the magnesium alloy by reducing yield strength, refining grain size, and improving the work hardening behavior. Recrystallization during hot deformation of the rare earth containing magnesium material alters the texture of the alloy and orients the grains in a manner that favors basal slip activity. The alloy thus deforms at room temperature by a combination of twinning and slip mechanisms. | 01-29-2009 |
20090116994 | High ductility/strength magnesium alloys - A magnesium alloy comprising up to about six weight percent zinc and up to about one weight percent cerium may be hot worked to produce an intermediate or final alloy workpiece that exhibits enhanced ductility and strength at room temperature. The addition of zinc and a small amount of cerium may affect the magnesium alloy by increasing strength and ductility, and improving the work hardening behavior. | 05-07-2009 |
20100083481 | Method for attaching magnesium panels using self-piercing rivet - A method for attaching an aluminum panel to a magnesium panel via a self-piercing rivet. The method includes positioning the aluminum panel and the magnesium panel together with the magnesium panel supported on an anvil having a cavity therein. The magnesium panel is spot heated at the locale of the anvil, and then the self-piercing steel rivet is punched through the steel panel and only partway into the magnesium panel, to displace the magnesium panel into the cavity. The heating of the magnesium improves the ductility so that the self-piercing rivet is accepted without undue strain on the magnesium material. The interface between the steel rivet and the magnesium panel is concealed between the aluminum panel and the magnesium panel to thereby protect the interface between the steel material of the rivet and the magnesium panel from exposure to the environment. | 04-08-2010 |
20100092790 | MOLDED OR EXTRUDED COMBINATIONS OF LIGHT METAL ALLOYS AND HIGH-TEMPERATURE POLYMERS - Hybrid articles comprising a molded mixture of a light metal alloy and a polymer are formed by processing (including co-molding and co-extruding) the metal in a semi-solid state at a high shear rate and the polymer in a melt processable state. For example, magnesium alloy particles in a thixotropic condition are mixed with particles or globules of the polymer and molded into a hybrid metal-containing and polymer-containing body. The proportions of magnesium and polymer may be varied substantially depending on the desired properties of the hybrid article. In another embodiment the light metal and polymer may be co-extruded as two or more distinct layers into a solid or hollow hybrid body. | 04-15-2010 |
20100117443 | LIGHTWEIGHT ALUMINUM WHEEL WITH MAGNESIUM RIM - One embodiment includes a wheel including a first portion including magnesium, the first portion including at least a rim; a second portion including aluminum; and an interface where the first portion and the second portion contact each other. | 05-13-2010 |
20100143746 | METHODS OF REDUCING CORROSION BETWEEN MAGNESIUM AND ANOTHER METAL - Methods of reducing corrosion between magnesium and another metal are disclosed herein. In one method, a corrosion protection material is cold sprayed at an interface formed between the magnesium and the other metal, the corrosion protection material including magnesium. In another method, a cladding layer is applied to heat affected areas of the magnesium and/or the other metal, at a welded joint, or combinations thereof. | 06-10-2010 |
20110030855 | CORROSION RESISTANCE OF THE CAST Mg ALLOYS BY NOVEL MICROSTRUCTURAL PHASE MODIFICATIONS - A method of improving the corrosion resistance of magnesium alloy castings containing more than about 2 per cent by weight of aluminum is described. The method comprises: first selecting a casting process suitable for developing at least on the surface of the casting a microstructure comprising aluminum-depleted magnesium grains surrounded by an aluminum-rich layer and preferably incorporating at least some of an intermetallic compound based on the composition Mg | 02-10-2011 |
20110286880 | HIGH STRENGTH Mg-Al-Sn-Ce AND HIGH STRENGTH/DUCTILITY Mg-Al-Sn-Y CAST ALLOYS - One exemplary embodiment includes a cast alloy including Al present in an amount of about 6.5 wt % to about 9.0 wt %; Sn present in an amount of about 1.0 wt % to about 3.0 wt %; Ce present in an amount of about 0 wt % to about 1.0 wt %; and, Mg comprising a balance of the alloy minus an amount of minor and trace elements wherein Mg is present at an amount of greater than about 85 wt %. | 11-24-2011 |
20120068497 | FIBER-WRAPPED, MAGNESIUM TUBULAR STRUCTURAL COMPONENTS - Magnesium alloy tube members have the potential to reduce weight in automotive vehicle body structures and other applications but they tend to fragment and fail under compressive stress loads applied end-to-end along the longitudinal axis of the tube. It is found that, when the outside surface of the tube is tightly wrapped with fibers (for example, glass fibers or other suitable fibers) and, optionally, resin bonded to the tube surface, the capacity of the magnesium alloy tube to withstand and absorb compressive loads is greatly increased. | 03-22-2012 |
20120301669 | METHOD OF BONDING A METAL TO A SUBSTRATE - A method of bonding a metal to a substrate involves forming a plurality of nano-features in a surface of the substrate, where each nano-feature is chosen from a nano-pore and/or a nano-crevice. In a molten state, the metal is over-cast onto the substrate surface, and penetrates the nano-features. Upon cooling, the metal is solidified inside the nano-features, where the solidification of the metal forms a mechanical interlock between the over-cast metal and the substrate. | 11-29-2012 |
20120301734 | METHOD OF BONDING A METAL TO A SUBSTRATE - A method of bonding a metal to a substrate involves forming an oxide layer on a surface of the substrate, and in a molten state, over-casting the metal on the substrate surface. The over-casting drives a reaction at an interface between the over-cast metal and the oxide layer to form another oxide. The other oxide binds the metal to the substrate surface upon solidification of the over-cast metal. | 11-29-2012 |
20130278016 | Magnesium-Composite Structures with Enhanced Design - A segmented tube formed of a magnesium-based alloy and wrapped or jacketed with a reinforcement to apply a restraining force on the external surface of the tube for resisting fragmentation of the tube by the compressive force applied to the end of the tube serves as a structural member for receiving a compressive stress applied to an end of the tube and acting along the axis of the tube toward the opposing end of the tube. The magnesium alloy tube is comparatively light, and the segmented and wrapped or jacketed tube has an increased capacity to absorb compressive forces. The tubes are useful as components of automotive vehicles. | 10-24-2013 |
20140290894 | SURFACE TREATMENT FOR IMPROVED BONDING IN BI-METALLIC CASTING - Methods of forming bi-metallic castings are provided. In one method, a metal preform of a desired base shape is provided defining a substrate surface. A natural oxide layer is removed from the substrate surface, yielding a cleaned metal preform. The method includes forming a thin metallic film on at least a portion of the substrate surface of the cleaned metal preform, and metallurgically bonding the portion of the metal preform having the metallic film with an overcast metal to form a bi-metallic casting. The metallic film promotes a metallurgical bond between the metal preform and the overcast metal. In one aspect, the metal preform may comprise aluminum (Al) and the metallic film may comprise zinc (Zn). | 10-02-2014 |