Patent application number | Description | Published |
20080199742 | System Stability and Performance Improvement with Anode Heat Exchanger Plumbing and Re-Circulation Rate - A fuel cell system that increases stack stability by reducing the amount of liquid water droplets at the anode input of a fuel cell stack in the system. Re-circulated anode exhaust gas from the fuel cell stack and fresh hydrogen gas are sent to an anode heat exchanger so that both the fresh hydrogen gas and the re-circulated anode exhaust gas are heated to reduce the formation of water droplets in the anode input gas. Further, a portion of the heated cooling fluid directly from the fuel cell stack is sent to the heat exchanger to heat the fresh hydrogen gas and the re-circulation hydrogen before the cooling fluid is sent to an isolation heat exchanger to have its temperature reduced. | 08-21-2008 |
20080206607 | METHOD TO REDUCE PRESSURE WHEN INJECTORS ARE STUCK OPEN UNDER FAULTED CONDITIONS AND REMEDIAL ACTION TO PREVENT WALK-HOME INCIDENT - A method for controlling a fuel cell system, capable of quickly detecting the pressure rise caused by a faulted open anode injector, reducing pressure in the fuel cell stack when the fault occurs, and taking remedial action to allow continued operation of the fuel cell stack, and militate against a walk-home incident. | 08-28-2008 |
20080311442 | Comprehensive Method for Triggering Anode Bleed Events in a Fuel Cell System - A method for triggering an anode bleed from split fuel cell stacks in a fuel cell system that employs anode flow-shifting. The method requests the bleed if any one of three different conditions are met. Those conditions include that the concentration of nitrogen in the anode side of the split stacks is above a predetermined percentage, the voltage spread between the maximum cell voltage and the minimum cell voltage of two fuel cells in the split stacks is greater than a predetermined spread voltage and the absolute value of the difference between the overall voltage of the two split stacks is greater than a predetermined voltage. The concentration of nitrogen in the anode can be determined in any suitable manner, such as by a nitrogen cross-over model or a sensor. | 12-18-2008 |
20090081490 | CLOSED-LOOP METHOD FOR FUEL CELL SYSTEM START-UP WITH LOW VOLTAGE SOURCE - A fuel cell system is provided that includes a fuel cell stack and an air compressor in communication with a cathode inlet, a hydrogen source in communication with an anode inlet, and a start-up battery adapted to power the air compressor. The start-up battery is at least one of a low-voltage battery and a high-voltage battery. A pressure sensor is in communication with the air compressor and adapted to measure a compressor outlet pressure. A power conversion module is in electrical communication with the start-up battery and the air compressor. A controller is in communication with the power conversion module and adapted to set an air compressor speed based on an available electrical energy. A closed-loop method of operating the fuel cell system at start-up is also provided, wherein an anode purge is scheduled based on an air flow rate calculated from the compressor outlet pressure and the actual speed. | 03-26-2009 |
20090081491 | Method for Fast and Reliable Fuel Cell System Start-Ups - A method for providing a fast and reliable start-up of a fuel cell system. The method uses a stack voltage response to a load to assess if hydrogen and oxygen are being sufficiently distributed to all of the fuel cells by coupling an auxiliary load to the fuel cell stack until a predetermined minimum cell voltage has been reached or a first predetermined time period has elapsed. The method then determines whether a minimum cell voltage has dropped to a first predetermined voltage and, if so, reduces the maximum power allowed to be below the first predetermined voltage value, determines whether the minimum cell voltage in the stack is below a second predetermined voltage, or determines whether the minimum cell voltage drop rate is greater than a predetermined voltage drop rate. If none of these conditions are met, the method returns to loading the stack with system components. | 03-26-2009 |
20090081502 | OPEN-LOOP SYSTEM AND METHOD FOR FUEL CELL STACK START-UP WITH LOW-VOLTAGE SOURCE - A fuel cell system is provided that includes a fuel cell stack and an air compressor in communication with a cathode inlet, a hydrogen source in communication with an anode inlet, and a start-up battery adapted to power the air compressor. The start-up battery is at least one of a low-voltage battery and a high-voltage battery. A power conversion module is in electrical communication with the start-up battery and the air compressor. The power conversion module is adapted to boost a voltage of the start-up battery as desired and power the air compressor at start-up. A controller is in communication with the power conversion module and is adapted to set an air compressor speed based on an available electrical energy. An open-loop method of operating the fuel cell system at start-up is also provided, wherein an anode purge is scheduled based on the available electrical energy from the battery. | 03-26-2009 |
20090081505 | Fuel Cell System Warm-Up Strategy with Reduced Efficiency Losses - A method for quickly and efficiently heating a fuel cell stack at system start-up. The method uses and prioritizes various stack heat sources based on their efficiency to heat the stack. A thermal set-point for heating the stack to the desired temperature is determined based on the ambient temperature and, the stack cooling fluid temperature. The set-point is then compared-to the stack heating provided by the heat sources that are operating through normal system start-up operation. If more heat is necessary to reach the set-point, the method may first charge a system battery using stack power where the load causes the fuel cell stack to heat up. If additional heating is still required, the method may then turn on a cooling fluid heater, then flow a small amount of hydrogen into the cathode inlet stream to provide combustion, and then increase the compressor load as needed. | 03-26-2009 |
20090110966 | Method for Improving FCS Reliability After End Cell Heater Failure - A method for improving fuel cell system reliability in the event of end cell heater failure in a fuel cell stack. The method includes detecting that an end cell heater has failed. If an end cell heater failure is detected, then the method performs one or more of setting a cooling fluid pump to a predetermined speed that drives a cooling fluid through cooling fluid flow channels in the fuel cell stack, limiting the output power of the fuel cell stack or the net power of the fuel cell system, limiting the maximum temperature of the cooling fluid flowing out of the stack, turning off stack anti-flooding algorithms that may be used to remove water from reactant gas flow channels in the stack, and turning off cathode stoichiometry adjustments for relative humidity control in response to water accumulating in cathode flow channels in the fuel cell stack. | 04-30-2009 |
20090111000 | Anode Bleed Flow Detection and Remedial Actions - A system for bleeding the anode side of first and second split fuel cell stacks in a fuel cell system that employs anode flow-shifting, where each split stack includes a bleed valve. The system determines that one or both of the bleed valves is stuck in an open position if there is flow through an orifice and a bleed has not been commanded. A shut-off valve is then used to provide the bleed if the cathode exhaust gas is able to dilute the hydrogen in the bled anode exhaust gas. An outlet valve between the first and second split stacks is used to bleed the anode exhaust gas if the cathode exhaust gas is not significant enough to dilute the hydrogen in the anode exhaust gas. If the first or second bleed valve is stuck in the closed position, then the outlet valve is used to provide the bleed. | 04-30-2009 |
20100112384 | REMEDIAL ACTION TO OPERATE A FUEL CELL SYSTEM WITH A FAILED BLEED MANIFOLD UNIT - A system and method for providing an anode exhaust gas bleed in a fuel cell system. The system provides a normal anode side bleed using first and second bleed valves if the first and second bleed valves are not blocked and the temperature of first and second split sub-stacks is greater than a predetermined temperature, provides a continuous anode side bleed using the bleed valves if the bleed valves are not blocked and the temperature of the sub-stacks is less than the predetermined temperature, provides a normal center anode bleed through the drain valve if the first or second bleed valve is blocked and the temperature of the sub-stacks is above the predetermined temperature and provides a continuous center anode side bleed through the drain valve if the first or second bleed valve is blocked and the temperature of the sub-stacks is below the predetermined temperature. | 05-06-2010 |
20100151284 | METHODS AND CONTROLS FOR HYDROGEN TO CATHODE INLET OF A FUEL CELL SYSTEM - A system and method for quickly heating a fuel cell stack at fuel cell system start-up. The fuel cell system includes a three-way valve positioned in the anode exhaust that selectively directs the anode exhaust gases to the cathode input of the fuel cell stack so that hydrogen in the anode exhaust gas can be used to heat the fuel cell stack. During normal operation when the fuel cell stack is at the desired temperature, the three-way valve in the anode exhaust can be used to bleed nitrogen to the cathode exhaust. | 06-17-2010 |
20100151288 | METHOD OF OPERATING A FUEL CELL SYSTEM IN STANDBY/REGENERATIVE MODE - A system and method for putting a fuel cell system in a stand-by during a system idle condition to improve system fuel efficiency. The method can include diverting the cathode airflow around the stack, reducing an airflow output from a cathode compressor to a minimum allowable set-point, opening the stack contactors to disconnect the stack from the high voltage bus and electrically isolate the stack from the rest of the system, engaging an independent load to the stack, such as end cell heaters in the stack, to suppress stack voltage, maintaining a positive pressure in the anode side of the fuel cell stack and periodically bleeding the anode into the exhaust stream. When a system power request is made removing the idle condition, the system returns to normal operation by directing the airflow back to the cathode and opening the stack contactors when an open circuit voltage is attained. | 06-17-2010 |
20100190079 | METHOD AND ALGORITHM TO DETECT FROZEN ANODE PRESSURE SENSOR - A method for performing a plausibility check of a fuel cell stack anode side pressure sensor to determine whether the pressure sensor is providing an accurate measurement. Prior to system start-up when a cathode side compressor is not providing cathode air to a fuel cell stack, and the cathode side of the stack is at ambient pressure, a pressure measurement from a differential pressure sensor between the anode side and the cathode side of the fuel cell stack is provided. The differential pressure sensor reading is added to a pressure measurement from an ambient pressure sensor, where the sum should be about the same as the pressure measurement from the anode side pressure sensor if the anode side pressure sensor is operating properly. | 07-29-2010 |
20100266912 | Implementation of an Engine Controller Unit's Non-Volatile Memory for Measuring the Time of a Fuel Cell System in a Shut-Off or Standby State - A method for providing an accurate time that a fuel cell system has been shut-down so that the gas constituents in the anode and cathode side of the fuel cell stack can be known for an efficient next system start-up sequence. The method uses two timers, a stand-by timer that provides a time count for how long the fuel cell system has been off, but the vehicle ignition is still on, and a shut-off timer that provides a time count of how long the vehicle ignition has been off. The two time counts are added to give a complete time count of how long the fuel cell stack has been shut-down. | 10-21-2010 |
20110033766 | METHOD FOR DETERMINING IF A FUEL CELL STACK IS OVERHEATING USING STACK END PLATE TEMPERATURE SENSORS - A method for determining whether a fuel cell stack is overheating. The method measures the temperature of end cells in the stack using end cell temperature sensors, and calculates an average end cell temperature based on the end cell temperature measurements. The method also measures the temperature of a cooling fluid being output from the fuel cell stack. The method determines if any of the measured end cell temperatures are outlying by comparing each end cell temperature measurement to the average. The method determines that the cooling fluid outlet temperature sensor has possibly failed if the cooling fluid outlet temperature is greater than the average end cell temperature and the cooling fluid outlet temperature minus the average end cell temperature is greater than a predetermined temperature value. | 02-10-2011 |
20110087389 | STANDBY MODE FOR OPTIMIZATION OF EFFICIENCY AND DURABILITY OF A FUEL CELL VEHICLE APPLICATION - A system and method for putting a fuel cell vehicle system into a stand-by mode where there is little or no power being consumed, the quantity of fuel being used is minimal and the fuel cell system is able to quickly recover from the mode. The method includes determining whether predetermined stand-by mode vehicle level entrance criteria have been satisfied at a vehicle control level and predetermined stand-by mode fuel cell level entrance criteria have been satisfied for a fuel cell system control level, and putting the vehicle in the stand-by mode if both the vehicle level entrance criteria and the fuel cell level entrance criteria have been satisfied. The method exits the stand-by mode if predetermined vehicle level exit criteria have been satisfied or predetermined fuel cell level exit criteria have been satisfied. | 04-14-2011 |
20110123883 | METHOD FOR MANAGING FUEL CELL POWER INCREASES USING AIR FLOW FEEDBACK DELAY - A method for managing fuel cell power increases in a fuel cell system using an air flow feedback delay. The method comprises the steps of determining a required air mass flow rate at a predetermined point in the fuel cell system, determining an actual air mass flow at a predetermined point in the fuel cell system, calculating an air flow feedback delay as a function of the required air mass flow rate and the actual air mass flow, and delaying an external circuit from increasing current draw from the fuel cell stack by the magnitude of the air flow feedback delay. | 05-26-2011 |
20110143241 | FUEL CELL OPERATIONAL METHODS FOR OXYGEN DEPLETION AT SHUTDOWN - A method for creating an oxygen depleted gas in a fuel cell system, including operating a fuel cell stack at a desired cathode stoichiometry at fuel cell system shutdown to displace a cathode exhaust gas with an oxygen depleted gas. The method further includes closing a cathode flow valve and turning off a compressor to stop the flow of cathode air. | 06-16-2011 |
20110262822 | CONTROLS GIVING -25.degree. C FREEZE START CAPABILITY TO A FUEL CELL SYSTEM - A method for shutting down a fuel cell system including operating a fuel cell stack. the method includes providing an increased cathode air flow so as to dry fuel cell membranes in the stack until a first desired level of high frequency resistance is achieved, rehydrating the cell membranes of the stack until a second desired level of high frequency resistance is achieved, and operating the stack with a decreased cathode input relative humidity until a third desired level of high frequency resistance is achieved. | 10-27-2011 |