Patent application number | Description | Published |
20080220236 | SOFT MAGNETIC MATERIALS - An article including a monolithic body including iron, cobalt, and nitrogen is provided. The monolithic body includes a matrix phase and a plurality of particles disposed within the matrix phase. The particles include a phase comprising nitrogen. | 09-11-2008 |
20090004379 | METHOD OF PREPARING WETTING-RESISTANT SURFACES AND ARTICLES INCORPORATING THE SAME - The present invention provides methods for manufacturing an article having a wetting-resistant surface. The method includes providing a mixture comprising a plurality of micron-sized first particles and a plurality of nano-sized second particles, and a binder; depositing the mixture onto a substrate to form a wetting-resistant surface via a thermal spray process. The mixture is deposited without substantial melting of the first and second particles. The wetting-resistant surface has wettability sufficient to generate, with a reference fluid, a static contact angle of greater than about 90 degrees. | 01-01-2009 |
20090042054 | NB-SI BASED ALLOYS HAVING AN AL-CONTAINING COATING, ARTICLES, AND PROCESSES - Nb—Si based alloy articles comprising a Nb—Si based alloy upon which is disposed an environmentally-resistant coating are described. They include a coating comprising at least one phase selected from the group consisting of M(Al,Si) | 02-12-2009 |
20090042056 | OXIDE-FORMING PROTECTIVE COATINGS FOR NIOBIUM-BASED MATERIALS - A coating suitable for use as protective oxide-forming coatings on Nb-based substrates, and particularly monolithic niobium-based alloys, exposed to high temperatures and oxidative environments. The coating contains aluminum, may further contain silicon, and optionally contains niobium, titanium, hafnium, and/or chromium, which in combination form one or more intermetallic phases that promote the formation of a slow-growing oxide scale. The intermetallic phases may be M(Al,Si) | 02-12-2009 |
20100172789 | METHOD OF COATING WITH CRYO-MILLED NANO-GRAINED PARTICLES - A method of coating a substrate with cryo-milled, nano-grained particles includes forming a face-centered-cubic gamma matrix comprising nickel, cobalt, chromium, tungsten and molybdenum, adding a dispersion strengthening material to the gamma matrix to form a first mixture, cryo-milling the first mixture to form a second mixture to form a nano-grained structure, and cold spraying the second mixture onto a substrate to form a coating having a nano-grained structure. | 07-08-2010 |
20100176182 | FRICTION STIR WELDING SYSTEM - A system, in certain embodiments, includes a backing plate, a tungsten-based member disposed along the backing plate, wherein the tungsten-based member defines a welding work surface, and the tungsten-based member comprises curved grooves configured to secure the tungsten-based member to the backing plate. The system also includes a drive. The system includes a pin tool movable by the drive to create friction along one or more workpieces disposed on the welding work surface, wherein the frictional heating and mechanical stirring is configured to create a stir weld along the one or more workpieces. The system, in some embodiments, also may include a backing plate comprising liquid passages and gas passages and a tungsten-based member disposed along the backing plate, wherein the tungsten-based member defines a welding work surface. | 07-15-2010 |
20100201469 | SOFT MAGNETIC MATERIAL AND SYSTEMS THEREWITH - A soft magnetic alloy including iron, cobalt, and at least one alloying addition including a platinum group metal, rhenium, or combinations thereof is provided. A device which is formed from such an alloy is also described. | 08-12-2010 |
20100326571 | TITANIUM-CONTAINING ARTICLE AND METHOD FOR MAKING - An article made of an alloy, and a method for making the article, are presented. The alloy is substantially free of martensite, and comprises the following composition: at least about 75 weight percent titanium; up to about 10 weight percent of a beta stabilizing component; from about 3 weight percent to about 15 weight percent of an alpha stabilizing component; and from about 0.05 weight percent to about 5 weight percent germanium. Another embodiment is a method for fabricating an article. The method comprises providing a billet made of an alloy as described above, and stabilizing the billet microstructure to form a stabilized billet; the method may further comprise superplastically processing the stabilized billet to form a processed item. | 12-30-2010 |
20110073486 | AMORPHOUS METALLIC MATERIAL ELEMENTS AND METHODS FOR PROCESSING SAME - A method for altering a dimension of an element made of an amorphous metallic material is provided. The method includes providing an anode comprising the amorphous metallic material, wherein the amorphous metallic material comprises at least two primary constituents, providing a cathode disposed in a spaced-apart relationship with the anode, providing an electrolyte in contact with the anode and the cathode, and applying an electrical potential between the anode and the cathode. | 03-31-2011 |
20110076180 | Nickel-Based Superalloys and Articles - Rhenium-free nickel based alloys are provided. More particularly, the alloys comprise preferred levels and ratios of elements so as to achieve good high temperature strength of both gamma matrix phase and gamma prime precipitates, as well as good environmental resistance, without using rhenium. When cast and directionally solidified into single crystal form, the alloys exhibit creep and oxidation resistance substantially equivalent to or better than rhenium-bearing single-crystal alloys. Further, the alloys can be processed by directional solidification into articles in single crystal form or columnar structure comprising fine dendrite arm spacing, e.g., less than 400 μm, if need be, so that further improvements in mechanical properties in the articles can be seen. | 03-31-2011 |
20110076181 | Nickel-Based Superalloys and Articles - Rhenium-free nickel based alloys are provided. More particularly, the alloys comprise preferred levels and ratios of elements so as to achieve good high temperature strength of both gamma matrix phase and gamma prime precipitates, as well as good environmental resistance, without using rhenium. When cast and directionally solidified into single crystal form, the alloys exhibit oxidation resistance better than or comparable to rhenium-bearing single-crystal alloys, and creep rupture life comparable to rhenium-bearing single-crystal alloys. Further, the alloys can be processed by directional solidification into articles in single crystal form or columnar structure comprising fine dendrite arm spacing, e.g., less than 400 μm, if need be, so that further improvements in mechanical properties in the articles can be seen. | 03-31-2011 |
20110076182 | Nickel-Based Superalloys and Articles - Rhenium-free nickel based alloys are provided. More particularly, the alloys comprise preferred levels and ratios of elements so as to achieve good high temperature strength of both gamma matrix phase and gamma prime precipitates, as well as good environmental resistance, without using rhenium. When cast and directionally solidified into single crystal form, the alloys exhibit creep resistance substantially equivalent to rhenium-bearing single-crystal alloys. Further, the alloys can be processed by directional solidification into articles in single crystal form or columnar structure comprising fine dendrite arm spacing, e.g., less than 400 μm, if need be, so that further improvements in mechanical properties in the articles can be seen. | 03-31-2011 |
20110123727 | MAGNETIC LAMINATED STRUCTURE AND METHOD OF MAKING - A method for making an article comprising a multilayered structure comprising a series of magnetic layers is provided. The method includes providing a substrate and depositing a series of magnetic layers on the substrate and disposing insulating layers between successive magnetic layers. Each magnetic layer has a thickness of at least about 2 micrometers and magnetic material has an average grain size less than 200 nm. | 05-26-2011 |
20110146848 | OXIDE-FORMING PROTECTIVE COATIGNS FOR NIOBIUM-BASED MATERIALS - Coatings suitable for use as protective oxide-forming coatings on Nb-based substrates exposed to high temperatures and oxidative environments. The coatings contain chromium and/or molybdenum, preferably contains silicon, and optionally contains niobium, titanium, hafnium, iron, rhenium, tantalum, and/or tungsten, which in combination form multiple intermetallic phases, which in combination form one or more intermetallic phases that promote the formation of a slow-growing oxide scale. Depending on the particular coating composition, the intermetallic phases may be: a silicon-modified Cr | 06-23-2011 |
20120027607 | NICKEL ALLOY AND ARTICLES - Articles suitable for use in high temperature applications, such as turbomachinery components, and methods for making such articles, are provided. One embodiment is an article. The article comprises a material comprising a plurality of L12-structured gamma-prime phase precipitates distributed within a matrix phase at a concentration of at least 20% by volume, wherein the gamma-prime phase precipitates are less than 1 micrometer in size, and a plurality of A3-structured eta phase precipitates distributed within the matrix phase at a concentration in the range from about 1% to about 25% by volume. The solvus temperature of the eta phase is higher than the solvus temperature of the gamma-prime phase. Moreover, the material has a median grain size less than 10 micrometers. The method comprises providing a workpiece, the workpiece comprising at least about 40% nickel, from about 1.5% to about 8% titanium, and from about 1.5% to about 4.5% aluminum. A weight ratio of titanium to aluminum is in the range from about 1 to about 4, and the workpiece further comprises a plurality of A3-structured ordered eta phase precipitates distributed within the matrix phase at a concentration in the range from about 1% to about 25% by volume. The method further comprises mechanically working the workpiece at a temperature below a solvus temperature of the eta phase; and heat treating the workpiece at a temperature sufficiently high to dissolve any gamma prime phase present in the workpiece but below the solvus temperature of the eta phase. | 02-02-2012 |
20120067468 | AMORPHOUS MAGNETIC ALLOYS, ASSOCIATED ARTICLES AND METHODS - An amorphous magnetic alloy is presented. The alloy has the general formula: (Fe | 03-22-2012 |
20120282485 | OXIDE-FORMING PROTECTIVE COATINGS FOR NIOBIUM-BASED MATERIALS - Coatings suitable for use as protective oxide-forming coatings on Nb-based substrates exposed to high temperatures and oxidative environments. The coatings contain chromium and/or molybdenum, preferably contains silicon, and optionally contains niobium, titanium, hafnium, iron, rhenium, tantalum, and/or tungsten, which in combination form multiple intermetallic phases, which in combination form one or more intermetallic phases that promote the formation of a slow-growing oxide scale. Depending on the particular coating composition, the intermetallic phases maybe: a silicon-modified Cr | 11-08-2012 |
20130160967 | CASTING METHODS FOR MAKING ARTICLES HAVING A FINE EQUIAXED GRAIN STRUCTURE - Methods for casting a metallic material to form a component are described. The component can be a superalloy-containing turbine part, for example. The general method includes the step of pouring the metallic material, in molten form, into an investment mold; and then rapidly immersing the entire investment mold into a bath that contains a low-melting liquid coolant metal, so as to achieve substantially uniform, multi-directional heat transfer out of the molten material. The molten material that solidifies to form the component is characterized by a fine-grained, equiaxed grain structure. Related embodiments include the use of two ingots that constitute the superalloy material. One ingot includes the oxygen-reactive elements, and is prepared by a vacuum-melting technique. The other ingot includes the remainder of the elements, and can be prepared by a number of techniques, such as air-melting processes. | 06-27-2013 |
20140154094 | NICKEL ALLOY AND ARTICLES - Articles suitable for use in high temperature applications, such as turbomachinery components, and methods for making such articles, are provided. One embodiment is an article. The article comprises a material comprising a plurality of L12-structured gamma-prime phase precipitates distributed within a matrix phase at a concentration of at least 20% by volume, wherein the gamma-prime phase precipitates are less than 1 micrometer in size, and a plurality of A3-structured eta phase precipitates distributed within the matrix phase at a concentration in the range from about 1% to about 25% by volume. The solvus temperature of the eta phase is higher than the solvus temperature of the gamma-prime phase. Moreover, the material has a median grain size less than 10 micrometers. | 06-05-2014 |