Patent application number | Description | Published |
20080217241 | COMPOSITE FILTER MEDIA AND METHODS OF MANUFACTURE - A composite filter media structure is provided. In an exemplary embodiment, the composite filter media structure includes a corrugated base substrate that includes a nonwoven synthetic fabric formed by a dry-laid process that corrugates the base substrate during the forming process. The composite filter media structure also includes a nanofiber membrane deposited on at least one side of the base substrate by an electro-blown spinning process. | 09-11-2008 |
20100071322 | TWIST AND LOCK CONNECTION FOR PLEATED FILTER ELEMENT - A baghouse and filter assembly are provided for at least partially removing particulate matter from a gas stream. The filter assembly includes a first filter portion to be supported within the baghouse adjacent to an opening defined by a tube sheet, a first generally-tubular frame, and a first pleated filter media adjacent to the first generally-tubular frame. A second filter portion includes a second generally-tubular frame and a second pleated filter media disposed adjacent to the second generally-tubular frame. A coupler is provided for connecting the first filter portion to the second filter portion and establishing fluid communication between the first and second filter portions when connected. The coupling includes a first coupling portion including a side wall defining a receiver, as well as a lug clip disposed adjacent to the receiver. The lug clip us substantially-elastically displaced in a radial direction from an unbiased position during connection of the first and second filter portions. | 03-25-2010 |
20100101195 | TWIST AND LOCK CONNECTION FOR PLEATED FILTER ELEMENT WITH FLANGE-TO-FLANGE LOCKING MEANS - A baghouse and filter assembly are provided for at least partially removing particulate matter from a gas stream. The filter assembly includes first and second filter portions to be coupled together by a coupler for establishing fluid communication between the first and second filter portions when connected. The coupler includes a first coupling portion including a side wall defining an interior passage through which the gas stream can pass in an axial direction between the first and second filter portions, and one or more flanges projecting from said side wall, the one or more flanges supporting a plurality of male studs. The coupler further includes a second coupling portion including a plurality of female keyhole-shaped receivers spaced apart for receiving at least a portion of the male studs and coupling the first coupling portion to the second coupling portion. | 04-29-2010 |
20100218471 | HEPA (H-10) PERFORMANCE SYNTHETIC NONWOVEN AND NANOFIBER COMPOSITE FILTER MEDIA - A composite filter media structure and an associated method of making are provided. The structure includes a base substrate that includes a nonwoven fabric substrate formed from a plurality of bicomponent synthetic fibers using a spunbond process. The composite filter media structure includes a nanofiber layer deposited on one side of the base substrate by an electro-blown spinning process. In one aspect, the base substrate and the nanofiber layer are configured to provide at least an 85% filtration efficiency measured in accordance with an ASHRAE 52.2-1999 test method. In another aspect, the nanofiber layer has a basis weight of about 2.0 g/m | 09-02-2010 |
Patent application number | Description | Published |
20080314010 | COMPOSITE FILTER MEDIA - A composite filter media structure includes, in an exemplary embodiment, a base substrate that includes a nonwoven synthetic fabric formed from a plurality of fibers with a spunbond process. The base substrate has a minimum filtration efficiency of about 50%, measured in accordance with ASHRAE 52.2-1999 test procedure A nanofiber layer is deposited on one side of the base substrate. The composite filter media structure has a minimum filtration efficiency of about 75%, measured in accordance with ASHRAE 52.2-1999 test procedure. | 12-25-2008 |
20080314011 | FILTER ELEMENT INCLUDING A COMPOSITE FILTER MEDIA - A filter element includes, in an exemplary embodiment, a first end cap, a second end cap, and a composite filter media structure. The composite filter media structure includes a base substrate that includes a nonwoven synthetic fabric formed from a plurality of bicomponent synthetic fibers with a spunbond process, and having a bond area pattern having a plurality of substantially parallel discontinuous lines of bond area. The base substrate having a minimum filtration efficiency of about 50%, measured in accordance with ASHRAE 52.2-1999 test procedure. The composite filter media structure also includes a nanofiber layer deposited on one side of the base substrate by an by electro-blown spinning process. The composite filter media structure having a minimum filtration efficiency of about 75%, measured in accordance with ASHRAE 52.2-1999 test procedure. The composite media structure further includes a plurality of corrugations formed at a temperature of about 90° C. to about 140° C. | 12-25-2008 |
20080315464 | METHOD OF MANUFACTURING A COMPOSITE FILTER MEDIA - A method of making a composite filter media includes, in an exemplary embodiment, forming a nonwoven fabric mat that includes a plurality of synthetic fibers by a spunbond process, and calendaring the nonwoven fabric mat with embossing calendar rolls to form a bond area pattern comprising a plurality of substantially parallel discontinuous lines of bond area to bond the synthetic fibers together to form a nonwoven fabric, the nonwoven fabric having a minimum filtration efficiency of about 50%, measured in accordance with ASHRAE 52.2-1999 test procedure. The method also includes applying a nanofiber layer by electro-blown spinning a polymer solution to form a plurality of nanofibers on at least one side of the nonwoven fabric mat to form the composite filter media, the composite filter media having a minimum filtration efficiency of about 75%, measured in accordance with ASHRAE 52.2-1999 test procedure. | 12-25-2008 |
20080315465 | METHOD OF MANUFACTURING COMPOSITE FILTER MEDIA - A method of making a composite filter media includes, in an exemplary aspect, forming a nonwoven fabric substrate that includes a plurality of bicomponent synthetic fibers by a spunbond process, calendering the nonwoven fabric substrate with embossing calender rolls to form a bond area pattern having a plurality of substantially parallel discontinuous lines of bond area to bond the synthetic bicomponent fibers together to form a nonwoven fabric. The nonwoven fabric having a minimum filtration efficiency of about 50%, measured in accordance with ASHRAE 52.2-1999 test procedure. The method also includes applying a nanofiber layer by electro-blown spinning a polymer solution to form a plurality of nanofibers on at least one side of the nonwoven fabric. The composite filter media having a filtration efficiency of at least about 75%, measured in accordance with ASHRAE 52.2-1999 test procedure. The method further includes corrugating the composite filter media using opposing corrugating rollers at a temperature of about 90° C. to about 140° C. | 12-25-2008 |