Patent application number | Description | Published |
20080213664 | THIN FILM BATTERY AND MANUFACTURING METHOD - In a method of fabricating a battery, a substrate is annealed to reduce surface contaminants or even water of crystallization from the substrate. A series of battery component films are deposited on a substrate, including an adhesion film, electrode films, and an electrolyte film. An adhesion film is deposited on the substrate and regions of the adhesion film are exposed to oxygen. An overlying stack of cathode films is deposited in successive deposition and annealing steps. | 09-04-2008 |
20080263855 | Thin film battery substrate cutting and fabrication process - A method of fabricating a battery comprises selecting a battery substrate having cleavage planes, and cutting the battery substrate with pulsed laser bursts from a pulsed laser beam to control or limit fracture along the cleavage planes. The pulsed laser beam was also found to work well on thin substrates which are sized less than 100 microns. Before or after the cutting step, a plurality of battery component films can be deposited on the battery substrate. The battery component films include at least a pair of electrodes about an electrolyte which cooperate to form a battery. | 10-30-2008 |
20090010462 | COMPACT RECHARGEABLE THIN FILM BATTERY SYSTEM FOR HEARING AID - A rechargeable battery module for powering an external electronic device comprises a rechargeable thin film battery, a receiving induction coil, and a battery control circuit. The battery control circuit comprises a rectifier circuit, a battery charging circuit to limit the charging voltage provided by the direct current to the battery to a maximum charging voltage, and a battery discharging circuit to terminate a discharge voltage from the battery to less than a predetermined discharge voltage. A pair of output terminals to provide an output voltage to an external electronic device. | 01-08-2009 |
20090057136 | MANUFACTURING METHOD FOR THIN FILM BATTERY - A thin film battery manufacturing method is provided for deposition of lithium metal oxide films onto a battery substrate. The films are deposited in a sputtering chamber having a plurality of sputtering targets and magnetrons. The sputtering gas is energized by applying a voltage bias between a pair of the sputtering targets at a frequency of between about 10 and about 100 kHz. The method can provide a deposition rate of lithium cobalt oxide of between about 0.2 and about 4 microns/hr with improved film quality. | 03-05-2009 |
20090136839 | THIN FILM BATTERY COMPRISING STACKED BATTERY CELLS AND METHOD - A stacked battery comprises a first substrate having top and bottom surfaces, and a pair of spaced apart first holes that extend from the top surface to the bottom surface, each first hole having an edge. A first battery cell is on the first substrate, the first battery cell comprising at least a pair of electrode films with an electrolyte therebetween, and a pair of first contact pads, each contact pad contacting an electrode film and an edge of a first hole. A second battery cell is on a second substrate and has a pair of second contact pads that each contact an electrode film and an edge of a first hole. An electrical conductor in each first holes electrically connects a first contact pad to a second contact pad. | 05-28-2009 |
20090208671 | THIN FILM BATTERY FABRICATION USING LASER SHAPING - A method of fabricating a battery comprises selecting a battery substrate having cleavage planes, and depositing on the battery substrate, one or more battery component films comprising electrode films that at least partially surround an electrolyte film. Pulsed laser beam bursts are applied to the battery component films at a sufficiently high power level to vaporize portions of the films to form shaped battery features. The pulsed laser bursts shape the films substantially without causing fractures along the cleavage planes of the battery substrate. Pulsed laser shaping can be used to replace the use of a mask in the fabrication of shaped battery components. | 08-20-2009 |
20100227214 | THIN FILM BATTERY WITH PROTECTIVE PACKAGING - A battery comprises a substrate comprising a first surface comprising a first battery cell having a first non-contact surface, a pliable dielectric abutting the first non-contact surface, the pliable dielectric comprising a peripheral edge, and a first cap about the pliable dielectric. | 09-09-2010 |
20100291431 | Thin film battery with protective packaging - A thin film battery comprises a support with a battery cell. A cover covers the support and a sealant extends around the battery cell, and along the side perimeter surfaces between the support and cover. A protective shell covers at least one side perimeter surface. In one version, the protective shell includes alternating layers of polymer and diamond-like carbon. The protective shell increases the thin film battery cell's resistance to atmospheric and environmental degradation. | 11-18-2010 |
20110050159 | BATTERY CHARGING APPARATUS AND METHOD - A method and apparatus for charging a rechargeable battery comprises determining a safe charging voltage V | 03-03-2011 |
20110076550 | BATTERY WITH PROTECTIVE PACKAGING - A battery comprises at least one battery cell on a support, the battery cell comprising a plurality of electrodes about an electrolyte, and having a surface. A thermoplastic material covers the surface of the battery cell, the thermoplastic material comprising a nitrogen permeability or oxygen permeability that is less than 20 cm | 03-31-2011 |
20110094094 | PULSED LASER CUTTING OF THIN FILM BATTERY - A battery fabrication method comprises forming at least one battery cell on a battery substrate by depositing a plurality of battery component films on the battery substrate, the battery component films comprising at least a pair of electrodes about an electrolyte. An overlying protective multilayer coating is formed over the battery cell. A plurality of pulsed laser bursts of a pulsed laser beam is applied to the battery substrate, the pulsed laser bursts having sufficient power and duration to cut through the battery substrate and the overlying protective multilayer coating. | 04-28-2011 |
20120034502 | RECHARGEABLE BATTERY WITH CURRENT LIMITER - A rechargeable battery comprises a battery cell comprising a plurality of battery component films on a substrate, the battery component films including at least a pair of electrodes about an electrolyte. A current limiter is electrically coupled to the battery cell to limit the current flowing through the battery cell when (i) the current flowing through the battery cell exceeds a predefined current, (ii) the temperature of the battery cell exceeds a predefined temperature, or (iii) both. | 02-09-2012 |
20120251867 | THIN FILM BATTERY WITH ELECTRICAL CONNECTOR CONNECTING BATTERY CELLS - A thin film battery comprises a substrate having a surface, and a plurality of battery cells on the substrate surface. Each battery cell comprises an electrolyte having opposing surfaces, and a plurality of conductors in electrical contact with at least one of the opposing surfaces of the electrolyte, the plurality of conductors including a first conductor in electrical contact with a surface of the electrolyte and a second conductor in electrical contact with the opposing surface of the electrolyte. At least one electrical connector strip connects a conductor of a first battery cell to a conductor of a second battery cell to electrically couple the first and second battery cells to one another. | 10-04-2012 |
20130098532 | THIN FILM BATTERY PACKAGING FORMED BY LOCALIZED HEATING - A battery packaging method comprises providing a battery comprising at least one battery cell on a substrate, the battery cell comprising a plurality of electrodes about an electrolyte, and the battery having at least one open peripheral side surface. A thermoplastic bead is provided at an open peripheral side surface of the battery. A cap is placed over the battery and in contact with the thermoplastic bead. The thermoplastic bead is locally heated by directing an energy beam onto the thermoplastic bead, the energy beam having a beam width sized sufficiently small to heat a beam incident region on the thermoplastic bead substantially without heating adjacent regions. | 04-25-2013 |
20130164459 | SPUTTERING LITHIUM-CONTAINING MATERIAL WITH MULTIPLE TARGETS - A method of depositing lithium-containing films on a battery substrate in a sputtering chamber is provided. At least one pair of sputtering targets that each comprise a lithium-containing sputtering member is provided in the sputtering chamber, the sputtering targets selected to each have a conductivity of at least about 5×10 | 06-27-2013 |
20130164607 | LAMINATED LITHIUM BATTERY - A lithium battery comprises at least one battery cell on a support, the battery cell comprising a plurality of electrodes about an electrolyte. A protective casing comprises a cover spaced apart from and covering the battery cell to form a gap therebetween with a polymer filling the gap. In one version, the polymer comprises polyvinylidene chloride polymer. First and second terminals extend out of the protective casing, the first and second terminals being connected to different electrodes of the battery cell. | 06-27-2013 |
20140087092 | PLASMA DEPOSITION ON A PARTIALLY FORMED BATTERY THROUGH A MESH SCREEN - A plasma deposition method deposits a battery component material on a partially fabricated battery cell comprising a battery component layer containing charge-carrying metal species and having an exposed surface. A mesh screen is maintained at a preset distance from the exposed surface, the mesh screen having a plurality of mesh openings. A process gas is energized to form a plasma by applying an electrical power to deposit the battery component material onto the exposed surface of the battery component layer. The mesh screen reduces migration of the charge-carrying metal species in the battery component layer to the exposed surface of the partially fabricated battery cell. | 03-27-2014 |
20140087227 | SOLID STATE BATTERY HAVING MISMATCHED BATTERY CELLS - A solid-state, mismatched battery comprises a first battery cell having a first internal resistance, and a second battery cell having a second internal resistance, the second internal resistance being a predefined resistance that is less than the first internal resistance. One or more of electrical connectors electrically couple the first and second battery cells. A casing encloses the first and second battery cells. A pair of terminals is electrically coupled to the first and second battery cells to output electrical power to an external load. | 03-27-2014 |
20140106203 | LITHIUM BATTERY HAVING LOW LEAKAGE ANODE - A lithium battery comprises a support, and a plurality of battery component layers on the support, the battery component layers including a cathode having a cathode area with a plurality of cathode perimeter edges. An electrolyte is on the cathode, and an anode is on the electrolyte. The anode comprises an anode area with a plurality of anode perimeter edges, each anode perimeter edge having a corresponding cathode perimeter edge that lies adjacent to and below the anode perimeter edge. The anode area is sized so that at least one anode perimeter edge is terminated before its corresponding cathode perimeter edge to define a gap between the anode perimeter edge and the corresponding cathode perimeter edge, the gap having a gap distance G. | 04-17-2014 |
20140166471 | DEPOSITING LITHIUM METAL OXIDE ON A BATTERY SUBSTRATE - A method of depositing lithium metal oxide on a battery substrate in a sputtering chamber comprising a substrate support, first and second sputtering targets each comprising lithium metal oxide, and first and second electrodes about the backside surfaces of the first and second sputtering targets respectively. In the method, a substrate is placed on the substrate support, sputtering gas maintained at a pressure and energized by applying an alternating voltage of AC power to the first and second electrodes so that each electrode is alternately either an anode or a cathode. The alternating voltage can be applied within a frequency range while also applying a time varying magnetic field about each of the surfaces of the first and second targets. | 06-19-2014 |
20140291144 | PLASMA DEPOSITION ON A PARTIALLY FABRICATED BATTERY CELL THROUGH A MESH SCREEN - A plasma chamber for depositing a battery component material on a partially fabricated battery cell comprising a battery component layer containing charge-carrying metal species and having an exposed surface. The chamber comprises a support carrier to hold a battery support comprising the partially fabricated battery cell. A mesh screen is positioned at a preset distance from the support carrier, the mesh screen having a plurality of mesh openings. An exhaust maintains a pressure of the process gas in the plasma chamber. A plasma power source is capable of applying an electrical power to the process gas to generate a plasma from the process gas for plasma deposition, during which the mesh screen is capable of reducing migration of the charge-carrying metal species across the battery component layer. | 10-02-2014 |