Patent application number | Description | Published |
20080210598 | Use Of Heat Exchanger In A Process To Deasphalt Tar - The invention relates to a process for upgrading tar using a heat exchanger in series with a vapor/liquid separator to separate tar into a heavy tar asphaltenic material and a deasphalted tar material. | 09-04-2008 |
20080300438 | Conversion of co-fed methane and hydrocarbon feedstocks into higher value hydrocarbons - In one aspect, the inventive process comprises a process for pyrolyzing a hydrocarbon feedstock containing nonvolatiles in a regenerative pyrolysis reactor system. The process comprises: (a) heating the nonvolatile-containing hydrocarbon feedstock upstream of a regenerative pyrolysis reactor system to a temperature sufficient to form a vapor phase that is essentially free of nonvolatiles and a liquid phase containing the nonvolatiles; (b) separating said vapor phase from said liquid phase; (c) feeding the separated vapor phase and methane to the pyrolysis reactor system; and (d) converting the methane and separated vapor phase in said pyrolysis reactor system to form a pyrolysis product. In another aspect, the invention includes a separation process that feeds multiple pyrolysis reactors. | 12-04-2008 |
20090008292 | Pyrolysis reactor conversion of hydrocarbon feedstocks into higher value hydrocarbons - In one aspect, the inventive process comprises a process for pyrolyzing a hydrocarbon feedstock containing nonvolatiles in a regenerative pyrolysis reactor system. The inventive process comprises: (a) heating the nonvolatile-containing hydrocarbon feedstock upstream of a regenerative pyrolysis reactor system to a temperature sufficient to form a vapor phase that is essentially free of nonvolatiles and a liquid phase containing the nonvolatiles; (b) separating said vapor phase from said liquid phase; (c) feeding the separated vapor phase to the pyrolysis reactor system; and (d) converting the separated vapor phase in said pyrolysis reactor system to form a pyrolysis product. | 01-08-2009 |
20090057200 | Production of an upgraded stream from steam cracker tar by ultrafiltration - This invention relates to a process of producing an upgraded product stream from steam cracker tar feedstream suitable for use in refinery or chemical plant processes or for utilization in fuel oil sales or blending. This process utilizes an ultrafiltration process for separating the steam cracker tar constituents resulting in a high recovery, low-energy process with improved separation and product properties. | 03-05-2009 |
20090236264 | Process for Cracking Synthetic Crude Oil-Containing Feedstock - A process for steam cracking liquid hydrocarbon feedstocks containing synthetic crude oil comprises i) hydroprocessing a wide boiling range aliquot containing a) normally liquid hydrocarbon portion substantially free of resids and b) thermally cracked hydrocarbon liquid, boiling in a range from about 600° to about 1050° F., to provide a synthetic crude oil substantially free of resids; ii) adding to the synthetic crude oil a normally liquid hydrocarbon component boiling in a range from about 100° to about 1050° F.; and iii) cracking the mixture resulting from ii) in a cracker furnace comprising a radiant coil outlet to provide a cracked effluent, wherein the cracking is carried out under conditions sufficient to effect a radiant coil outlet temperature which is greater than the optimum radiant coil outlet temperature for cracking the synthetic crude oil separately. A method for upgrading synthetic crude for use in cracking is also provided, as well as a feedstock for cracking. | 09-24-2009 |
20090242378 | DEASPHALTING TAR USING STRIPPING TOWER - Tar is contacted with stripping agent, such as steam or tail gas, in a stripping tower. A product comprising deasphalted tar is recovered as overheads and a product comprising heavy tar is recovered as bottoms from the stripping tower. | 10-01-2009 |
20090272671 | Process and Apparatus for Using Steam Cracked Tar as Steam Cracker Feed - A process and apparatus are provided for steam cracking heavy feeds, including steam cracked tars. The invention heats a steam cracked tar feed to provide a depolymerized steam cracked tar containing lower boiling molecules than the steam cracked tar feed, hydrogenates the depolymerized steam cracked tar using a hydrogenating catalyst, e.g., a downward flow fixed bed hydrotreater, to provide a hydrogenated steam cracked tar. At least a portion of the hydrogenated steam cracked tar is steam cracked in a steam cracking furnace comprising a convection zone and a radiant zone. | 11-05-2009 |
20100130803 | Conversion of Co-Fed Methane and Low Hydrogen Content Hydrocarbon Feedstocks to Acetylene - A process and apparatus are provided to produce acetylene from a feed stream of low hydrogen content hydrocarbons such as coal by: (a) blending the hydrocarbons with methane to provide a blended mixture containing at least about 12.5 wt % atomic hydrogen; (b) partially combusting the blended mixture in a reactor in the presence of a source of oxygen to provide a partially combusted mixture at or above a temperature sufficient to produce methyl radicals; (c) maintaining the partially combusted mixture at or above the temperature for a residence time sufficient to produce a product stream containing enhanced yields of acetylene without significant formation of coke or coke precursors; (d) cooling the product stream to reduce the temperature of the product stream within a time sufficiently brief to substantially arrest any cracking reactions and provide a cooled product stream; and (e) recovering acetylene from the cooled product stream. The acetylene can be converted to ethylene by a conventional hydrogenation process. | 05-27-2010 |
20100288617 | Pyrolysis Reactor Materials and Methods - In one aspect, the invention includes a reactor apparatus for pyrolyzing a hydrocarbon feedstock, the apparatus including: a reactor component comprising a refractory material in oxide form, the refractory material having a melting point of at least 2060° C. and which remains in oxide form when exposed to a gas having carbon partial pressure of 10 | 11-18-2010 |
20100292523 | Pyrolysis Reactor Materials and Methods - In one aspect, the invention includes a reactor apparatus for pyrolyzing a hydrocarbon feedstock, the apparatus including: a reactor component comprising a refractory material in oxide form, the refractory material having a melting point of at least 2060° C. and which remains in oxide form when exposed to a gas having an oxygen partial pressure of 10 | 11-18-2010 |
20110000819 | Process and System for Preparation of Hydrocarbon Feedstocks for Catalytic Cracking - A process, apparatus and system for forming light olefins, the process including heating a resid-containing hydrocarbon feedstock containing at least 10 ppmw of metals to vaporize at least 90 wt. % of said hydrocarbon feedstock; separating in a knockout drum a hydrocarbon vapor portion having less than 10 ppmw metals from a non-vaporized resid-containing portion; and feeding said hydrocarbon vapor to a catalytic cracking process to form light olefins. | 01-06-2011 |
20110005970 | Process and Apparatus for Upgrading Steam Cracker Tar Using Hydrogen Donor Compounds - A process and apparatus are provided for upgrading steam cracker tars from steam crackers. The invention also relates to a steam cracking process and apparatus for reducing yields of tars produced from steam cracking while increasing yields of higher value products by heating steam cracker tar, in the presence of hydrogen donor compounds, e.g., tetralin. The hydrogen donor compounds can be provided in a hydrogen donor-rich hydrocarbon stream, e.g., light cycle oils, or low sulfur vacuum tower bottoms. The treated tar can be separated into gas oil, fuel oil and tar streams. | 01-13-2011 |
20110011768 | Process and Apparatus for Converting High Boiling Point Resid to Light Unsaturated Hydrocarbons - A process and apparatus process for preparing a resid-containing hydrocarbon feedstock for use in a regenerative pyrolysis reactor, comprising (a) feeding a resid-containing hydrocarbon feedstock to a thermal cracking unit; (b) thermally cracking at least about 60 wt. % of said resid having a boiling point of at least 565° C. in said hydrocarbon feedstock to form a vapor phase containing cracked hydrocarbons; (c) separating said vapor phase from remaining non-volatiles; and (d) converting the separated vapor phase in a regenerative pyrolysis reactor system. | 01-20-2011 |
20110042269 | Process And Apparatus for Cracking High Boiling Point Hydrocarbon Feedstock - In one aspect, the invention includes in a process for cracking a hydrocarbon feedstock comprising: a) feeding a hydrocarbon feedstock containing at least 1 wt % of resid components having boiling points of at least 500° C. to a furnace convection section to heat the feedstock; b) flashing the heated feedstock in a first flash separation vessel to create a first overhead stream and a first bottoms liquid stream; c) hydrogenating at least a portion of the first bottoms liquid stream to create a hydrogenated bottoms stream; d) flashing the hydrogenated bottoms stream in a second flash separation vessel to create a second overhead stream and a second bottoms liquid stream; e) cracking the first overhead stream and the second overhead stream in a cracking furnace to produce a pyrolysis effluent stream. In other embodiments, the process further comprises heating the hydrocarbon feedstock in step a) to a temperature within a range of from 315° C. to 705° C. | 02-24-2011 |
20110120853 | Porous Pyrolysis Reactor Materials And Methods - In one aspect, the invention includes a reactor apparatus for pyrolyzing a hydrocarbon feedstock, said apparatus including: a reactor component comprising a refractory material in oxide form, the refractory material having a melting point of no less than 2060° C. and which remains in oxide form when exposed to a gas having carbon partial pressure of 10 | 05-26-2011 |
20110123405 | Pyrolysis Reactor Conversion of Hydrocarbon Feedstocks Into Higher Value Hydrocarbons - In one aspect, the inventive process comprises a process for pyrolyzing a hydrocarbon feedstock containing nonvolatiles in a regenerative pyrolysis reactor system. The inventive process comprises: (a) heating the nonvolatile-containing hydrocarbon feedstock upstream of a regenerative pyrolysis reactor system to a temperature sufficient to form a vapor phase that is essentially free of nonvolatiles and a liquid phase containing the nonvolatiles; (b) separating said vapor phase from said liquid phase; (c) feeding the separated vapor phase to the pyrolysis reactor system; and (d) converting the separated vapor phase in said pyrolysis reactor system to form a pyrolysis product. | 05-26-2011 |
20110180456 | Integrated Process and System for Steam Cracking and Catalytic Hydrovisbreaking with Catalyst Recycle - This invention relates to a process for cracking hydrocarbon feedstock containing resid comprising:
| 07-28-2011 |
20110291051 | Reactor With Reactor Head And Integrated Valve - A reactor with minimal dead volume especially suited to reverse-flow applications comprises: a) a reactor body; b) a first head engaged with said reactor body; c) a first conduit extending from outside said head to at least partially through said head; and d) a first valve in flow communication with said first conduit controlling fluid flow along a flow path extending from the first valve and through the reactor body. The reactor is especially suited for use in a process for rapid stream-switching of at least two streams in a reverse-flow reactor. | 12-01-2011 |
20120006723 | Integrated Process For Steam Cracking - This invention relates to a process and system for cracking hydrocarbon feedstock containing vacuum resid comprising: (a) subjecting a vacuum resid to a first thermal conversion in a thermal conversion reactor (such as delayed coker, fluid coker, Flexicoker™, visbreaker and catalytic hydrovisbreaker) where at least 30 wt % of the vacuum resid is converted to material boiling below 1050° F. (566° C.); (b) introducing said thermally converted resid to a vapor/liquid separator, said separator being integrated into a steam cracking furnace, to form a vapor phase and liquid phase; (c) passing said vapor phase to the radiant furnace in said steam cracking furnace; and (d) recovering at least 30 wt % olefins from the material exiting the radiant furnace (based upon the weight of the total hydrocarbon material exiting the radiant furnace). | 01-12-2012 |
20120116120 | Pyrolysis Reactor Conversion of Hydrocarbon Feedstocks Into Higher Value Hydrocarbons - In one aspect, the inventive process comprises a process for pyrolyzing a hydrocarbon feedstock containing nonvolatiles in a regenerative pyrolysis reactor system. The inventive process comprises: (a) heating the nonvolatile-containing hydrocarbon feedstock upstream of a regenerative pyrolysis reactor system to a temperature sufficient to form a vapor phase that is essentially free of nonvolatiles and a liquid phase containing the nonvolatiles; (b) separating said vapor phase from said liquid phase; (c) feeding the separated vapor phase to the pyrolysis reactor system; and (d) converting the separated vapor phase in said pyrolysis reactor system to form a pyrolysis product. | 05-10-2012 |
20130116494 | Hydrocarbon Pyrolysis Process - Disclosed is a pyrolysis process that is capable of being with reduced coke and/or tar formation. The process can pyrolyze hydrocarbon feed that contains low- to mid-range levels of non-volatiles. Pyrolysis is carried out with a predetermined amount of the feed being in the liquid phase so as to minimize coke and/or tar formation in the pyrolysis reactor. The pyrolysis feed may also include a diluent, such as molecular hydrogen, that further acts to minimize coke and/or tar formation in the pyrolysis reactor. The amount of diluent in the pyrolysis feed can be adjusted to adjust or control dry point of the hydrocarbon in the pyrolysis feed. | 05-09-2013 |
20130131409 | Hydrocarbon Conversion Process - The invention relates to processes for converting hydrocarbons to olefins products such as ethylene and propylene. The invention also relates to polymerizing the olefins, and to equipment useful for these processes. | 05-23-2013 |
20130150644 | Reactor Components - The present disclosure relates to reactor components and their use, e.g., in regenerative reactors. A process and apparatus for utilizing different wetted areas along the flow path of a fluid in a pyrolysis reactor, e.g., a thermally regenerating reactor, such as a regenerative, reverse-flow reactor, is described. | 06-13-2013 |
20130156656 | Integrated Process For Steam Cracking - This invention relates to a process and system for cracking hydrocarbon feedstock containing vacuum resid comprising: (a) subjecting a vacuum resid to a first thermal conversion in a thermal conversion reactor (such as delayed coker, fluid coker, Flexicoker™, visbreaker and catalytic hydrovisbreaker) where at least 30 wt % of the vacuum resid is converted to material boiling below 1050° F. (566° C.); (b) introducing said thermally converted resid to a vapor/liquid separator, said separator being integrated into a steam cracking furnace, to form a vapor phase and liquid phase; (c) passing said vapor phase to the radiant furnace in said steam cracking furnace; and (d) recovering at least 30 wt % olefins from the material exiting the radiant furnace (based upon the weight of the total hydrocarbon material exiting the radiant furnace). | 06-20-2013 |
20130204055 | Selective Hydrogenation of Alkynyl-Containing Compounds and Polyunsaturated Compounds - A selective hydrogenation process that is particularly effective in selectively hydrogenating alkynl compounds, such as acetylene or methyl acetylene, over alkenyl compounds, such as ethylene, is described. The process utilizes a slurry conversion unit for heat efficiency purposes during the conversion of acetylene into ethylene. | 08-08-2013 |
20130204056 | Selective Hydrogenation of Alkynyl-Containing Compounds - A selective hydrogenation method is particularly effective in selectively hydrogenating alkynyl compounds, such as acetylene or methyl acetylene, over alkenyl compounds, such as ethylene. The method produces a relatively high quantity of heat during the selective hydrogenation reaction. This production of heat is, however, quite beneficial in that enough heat is produced such that a substantial portion of the produced heat can be recovered for heat efficiency purposes. | 08-08-2013 |
20130211165 | Hydrocarbon Pyrolysis Method - Disclosed is a pyrolysis reaction process. The process can be advantageously accomplished using a pyrolysis reactor that has a primary reaction zone comprised of bed packing having multiple passages through the bed packing and a secondary reaction zone having an open flow arrangement. The process includes a step of injecting a pyrolysis feed comprising a first hydrocarbon into the primary reaction zone to produce a primary pyrolysis product containing unsaturated hydrocarbon. A reactive feed comprising a second hydrocarbon is injected into the secondary reaction zone to mix with the primary pyrolysis product and produce a secondary pyrolysis product. | 08-15-2013 |
20130211169 | Hydrocarbon Conversion Process - The invention relates to a process for converting hydrocarbons into unsaturated products such as acetylene and/or ethylene. The invention also relates to converting acetylene to olefins such as ethylene and/or propylene, to polymerizing the olefins, and to equipment useful for these processes. | 08-15-2013 |
20130251608 | Reactor Components - The present disclosure relates to insulation components and their use, e.g., in regenerative reactors. Specifically, a process and apparatus for managing temperatures from oxidation and pyrolysis reactions in a reactor, e.g., a thermally regeneratating reactor, such as a regenerative, reverse-flow reactor is described in relation to the various reactor components. | 09-26-2013 |
20130296620 | Hydrocarbon Conversion Process - The invention relates to processes for converting a mixture of hydrocarbon and oxygenate into products containing acetylene and carbon monoxide. The invention also relates to utilizing at least a portion of the acetylene and carbon monoxide for producing xylenes such as p-xylene, utilizing at least a portion of xylenes for producing polymeric fibers, and to equipment useful for these processes. | 11-07-2013 |
20130310601 | Hydrocarbon Conversion Process - The invention relates to processes for converting hydrocarbons to phthalic acids such as terephthalic acid. The invention also relates to polymerizing phthalic acid derivatives to produce, e.g., synthetic fibers. | 11-21-2013 |
20130317801 | Reactor With Reactor Head and Integrated Valve - A reactor with minimal dead volume especially suited to reverse-flow applications comprises: a) a reactor body; b) a first head engaged with said reactor body; c) a first conduit extending from outside said head to at least partially through said head; and d) a first valve in flow communication with said first conduit controlling fluid flow along a flow path extending from the first valve and through the reactor body. The reactor is especially suited for use in a process for rapid stream-switching of at least two streams in a reverse-flow reactor. | 11-28-2013 |
20140102874 | Method of Flushing Pyrolysis Reactor - The present techniques provide a pyrolysis process that is reduced in coke and/or tar formation relative to comparable processes. A flushing fluid is applied or injected directly into a pyrolysis reactor to reduce high levels of coke and tar that can accumulate within the pyrolysis reactor during pyrolysis of the feed. | 04-17-2014 |
20140105793 | Hydrocarbon Resid Processing and Visbreaking Steam Cracker Feed - The invention concerns integration of hydroprocessing and steam cracking. A feed comprising crude or resid-containing fraction thereof is treated by hydroprocessing and visbreaking and then passed to a steam cracker to obtain a product comprising olefins. | 04-17-2014 |
20140105802 | Denox Treatment For A Regenerative Pyrolysis Reactor - A process of introducing a NOx reduction fluid into combustion products within a downstream end of a regenerative pyrolysis reactor. This NOx reduction fluid may thermally reduce NOx contained therein. The NOx reduction fluid may include ammonia. | 04-17-2014 |
20140163271 | Hydrocarbon Conversion Process - The invention relates to hydrocarbon conversion processes, e.g., to processes for producing acetylene from hydrocarbon and then hydrogenating at least a portion of the acetylene. The invention also relates to polymerizing one or more products derived from the acetylene saturation, and to equipment useful for these processes. | 06-12-2014 |
20140163273 | Method and Apparatus for Managing the Conversion of Hydrocarbons Into Olefins - An apparatus and method are provided for processing hydrocarbon feeds. The method enhances the conversion of hydrocarbon feeds into ethylene. In particular, the present techniques expose feed containing hydrocarbons to high-severity operating conditions in a pyrolysis reactor and separate the reactor product from the reactor into a first product having hydrogen and a second product including ≧90 mole percent of the acetylene in the reactor product. Then, the second product is reacted with a catalyst in a converter to form ethylene. | 06-12-2014 |
20140163287 | Method and Apparatus for Managing Hydrogen Content Through The Conversion of Hydrocarbons Into Olefins - An apparatus and method are provided for processing hydrocarbon feeds. The method enhances the conversion of hydrocarbon feeds into conversion products, such as ethylene and propylene. In particular, the present techniques combine a first hydrocarbon feed with a second hydrocarbon feed and a hydrogen (H | 06-12-2014 |
20140296570 | Hydrocarbon Conversion Process - The invention relates to a process for converting hydrocarbons into products containing aldehydes and/or alcohols. The invention also relates to producing olefins from the aldehyde and alcohol, to polymerizing the olefins, and to equipment useful for these processes. | 10-02-2014 |
20140296597 | Method and Apparatus for Converting Hydrocarbons Into Olefins - An apparatus and method are provided for processing hydrocarbon feeds. The method enhances the conversion of hydrocarbon feeds into conversion products, such as ethylene. In particular, the present techniques utilize a high-severity thermal pyrolysis reactor that exposes a feed at a peak pyrolysis gas temperature ≧1540° C. to produce a reactor product comprising ethylene and acetylene and has a C | 10-02-2014 |
20140303339 | "Method and Apparatus for Converting Hydrocarbons Into Olefins" - An apparatus and method are provided for processing hydrocarbon feeds. The method enhances the conversion of hydrocarbon feeds into conversion products, such as ethylene and propylene. In particular, the present techniques utilize a high-severity reactor integrated with another reactor type to convert hydrocarbons to other petrochemical products. | 10-09-2014 |
20140303416 | Method and Apparatus for Converting Hydrocarbons Into Olefins - An apparatus and method are provided for processing hydrocarbon feeds. The method may pass a pyrolysis feed to a thermal pyrolysis reactor and expose at least a portion of the pyrolysis feed to high-severity operating conditions in a thermal pyrolysis reactor, wherein the thermal pyrolysis reactor is operated at operating conditions that include pressure≧36 psig and provide a reactor product that has a C | 10-09-2014 |
20140303418 | Hydrocarbon Conversion Process - The invention relates to processes for converting a mixture of hydrocarbon and sulfur-containing molecules such as mercaptan into products comprising acetylene, ethylene, and hydrogen sulfide, to processes utilizing the acetylene and ethylene resulting from the conversion, and to equipment useful for such processes. | 10-09-2014 |
20140323783 | Coke Gasification on Catalytically Active Surfaces - A method and system for converting hydrocarbons into C | 10-30-2014 |
20140332445 | Pyrolysis Reactor Materials and Methods - In one aspect, the invention includes a reactor apparatus for pyrolyzing a hydrocarbon feedstock, the apparatus including: a reactor component comprising a refractory material in oxide form, the refractory material having a melting point of at least 2060° C. and which remains in oxide form when exposed to a gas having an oxygen partial pressure of 10 | 11-13-2014 |
20150065767 | Catalytic Alkane Conversion and Olefin Separation - Disclosed is a hydrocarbon conversion process that is less energy intensive than comparable processes. The hydrocarbon conversion process is particularly desirable for converting alkanes, such as methane into C | 03-05-2015 |
20150065769 | Oxygen Storage and Production of C5+ Hydrocarbons - Disclosed are reactors and reaction processes for contacting hydrocarbon reactant in the presence of oxygen stored and released within a thermal mass region of the reactor, and catalytically converting at least a portion of alkane, e.g., methane, in the hydrocarbon reactant to produce a reaction mixture comprising a C | 03-05-2015 |
20150065771 | Catalytic Alkane Conversion - Disclosed is a hydrocarbon conversion process in which an alkane component is catalytically converted in the presence of an oxygen or oxidizing component (i.e., oxidant). The hydrocarbon conversion process can be an oxidative coupling reaction, which refers to the catalytic conversion of alkane in the presence of oxidant to produce an olefin product, i.e., a composition containing C | 03-05-2015 |
20150065773 | Oxygen Storage and Catalytic Alkane Conversion - The inventing relates to hydrocarbon conversion, and more particularly to catalytically converting alkane in the presence of oxygen released from an oxygen storage material. Conversion products include C | 03-05-2015 |