Patent application number | Description | Published |
20090042094 | BATTERY MODULE ASSEMBLY - A battery module includes at least one electrochemical cell. The electrochemical cell includes a first terminal conductively coupled to a first electrode and a body portion configured to function as a second terminal and conductively coupled to a second electrode via a pressure relief portion. The battery module further includes an end cap comprising a conductive portion and an insulating portion, the conductive portion being conductively coupled to the body portion. The pressure relief portion is configured to separate from the body portion to a deployed position when a pressure within the body portion reaches a first predetermined level, thereby substantially breaking the conductive coupling between the body portion and the second electrode. The insulating portion substantially prevents formation of a conductive coupling between the body portion and the second electrode when the pressure relief portion is in the deployed position. | 02-12-2009 |
20090111015 | MODULAR BATTERY SYSTEM - A battery system includes a plurality of sleeves modularly coupled together by members provided on an exterior surface of the sleeves. Each of the sleeves is configured to contain an electrochemical cell and comprises an inner surface. A plurality of features extend from the inner surface to define a space between the inner surface and an electrochemical cell provided within the sleeve. An end has a plurality of apertures that are aligned with the space to allow a cooling fluid to enter the sleeve through the apertures and pass adjacent the cell via the spaces to cool the cell. | 04-30-2009 |
20090208836 | BATTERY WITH INTEGRALLY FORMED TERMINAL - A battery comprising a housing having a central longitudinal axis. A cover is coupled to the housing and a first flange is integrally formed with the cover and configured to act as a first terminal for the battery. At least a portion of the first flange extends away from the housing in a direction generally perpendicular to the central longitudinal axis. Wherein the first flange is configured for electrical coupling with a terminal of an adjacent battery in a battery system. for electrical coupling with a terminal of an adjacent battery in a battery system. | 08-20-2009 |
20090317695 | BATTERY MODULE - A battery module that includes a plurality of electrochemical cells. Each of the electrochemical cells has a first end including at least one terminal and a second end having a vent. The plurality of electrochemical cells are arranged such that the second ends of a first set of the plurality of electrochemical cells face the second ends of a second set of the plurality of electrochemical cells. A central chamber is located between the second ends of the first set of the plurality of electrochemical cells and the second ends of the second set of the plurality of electrochemical cells. The central chamber is configured to receive gases released from the vents of the plurality of electrochemical cells. | 12-24-2009 |
20100003584 | BATTERY CELL - An electrochemical cell includes a can having a first end and a second end and a first element provided within the can and including an electrode. The cell also includes a first terminal integrally formed as a part of the can and extending from one of the first or second ends. The cell further includes a terminal assembly directly coupled to the first element and including a stud configured to act as a second terminal. The first end includes a boss that defines an aperture through which the stud extends, wherein the boss at least partially surrounds the stud and a bushing coupled to the stud. | 01-07-2010 |
20100015519 | BUSS BAR FOR BATTERIES - A buss bar for connecting electrochemical cells together includes a conductive member having a first end, a second end, and an elongated body between the first end and second end. The body includes a stress relief region configured to dampen vibrational forces received by the buss bar. The buss bar also includes a voltage sense terminal coupled to the conductive member. | 01-21-2010 |
20100092849 | BATTERY MODULE - A battery module includes a housing configured to receive a plurality of cells. The housing includes a first tray that includes a plurality of depressions and a second tray coupled to the first tray that includes a plurality of depressions. Each of the plurality of cells is received within a depression of at least one of the first tray and the second tray. | 04-15-2010 |
20110269008 | BATTERY SYSTEM WITH HEAT EXCHANGER - A battery module includes a plurality of electrochemical cells arranged in a first row and a second row offset from the first row. The battery module also includes a heat exchanger configured to allow a fluid to flow through the heat exchanger. The heat exchanger is disposed between the first and second rows of cells and has a shape that is complementary to the cells in the first and second rows of cells so that an external surface of the heat exchanger contacts a portion of each of the plurality of electrochemical cells. The heat exchanger is configured to route the fluid between an inlet and an outlet such that a path of the fluid flow includes a plurality of adjacent fluid flow segments. | 11-03-2011 |
20120125447 | LITHIUM ION BATTERY MODULE - A lithium-ion battery module includes a housing having a plurality of partitions configured to define a plurality of compartments within the housing. The battery module also includes a lithium-ion cell element provided in each of the compartments of the housing. The battery module further includes a cover coupled to the housing and configured to route electrolyte into each of the compartments. The cover is also configured to seal the compartments of the housing. | 05-24-2012 |
20120148889 | BATTERY MODULE HAVING A CELL TRAY WITH THERMAL MANAGEMENT FEATURES - A battery module includes a plurality of electrochemical cells and a structure including an upper portion configured to support a bottom portion of each of the plurality of electrochemical cells and a lower portion coupled to the upper portion. The lower portion includes a thermal management feature having at least one passage provided therein. The passage is configured for a thermal management fluid to pass therethrough to provide thermal management to the electrochemical cells of the battery module | 06-14-2012 |
20130096762 | BATTERY POWER SOURCE DEVICE - A battery system includes a plurality of battery modules electrically coupled together in series. The battery system also includes a first electronic control unit (ECU) configured to act as a master ECU. The master ECU is electronically coupled to a first one of the plurality of battery modules. The battery system further includes a plurality of slave ECUs, wherein each slave ECU is electronically coupled to one of the other of the plurality of battery modules. The master ECU is configured to control whether electrical power is provided to each of the plurality of slave ECUs. | 04-18-2013 |
20140093755 | BATTERY SYSTEM WITH HEAT EXCHANGER - A battery module includes a plurality of electrochemical cells arranged in a first row and a second row offset from the first row. The battery module also includes a heat exchanger configured to allow a fluid to flow through the heat exchanger. The heat exchanger is disposed between the first and second rows of cells and has a shape that is complementary to the cells in the first and second rows of cells so that an external surface of the heat exchanger contacts a portion of each of the plurality of electrochemical cells. The heat exchanger is configured to route the fluid between an inlet and an outlet such that a path of the fluid flow includes a plurality of adjacent fluid flow segments. | 04-03-2014 |
20140234687 | BATTERY MODULE HAVING A CELL TRAY WITH THERMAL MANAGEMENT FEATURES - A battery module includes a plurality of electrochemical cells and a structure including an upper portion configured to support a bottom portion of each of the plurality of electrochemical cells and a lower portion coupled to the upper portion. The lower portion includes a thermal management feature having at least one passage provided therein. The passage is configured for a thermal management fluid to pass therethrough to provide thermal management to the electrochemical cells of the battery module | 08-21-2014 |
Patent application number | Description | Published |
20090017366 | BATTERY SYSTEM - A battery system includes a plurality of electrochemical cells each having at least one terminal and a plurality of members coupled together to form a frame for securing the electrochemical cells in place. At least one of the members has openings configured to receive the terminals of the plurality of cells and also has features for spacing apart the plurality of cells to facilitate the flow of a cooling fluid between the cells. The battery system further includes a battery management system provided at a first end of the frame and a device provided at a second end of the frame for providing the cooling fluid to the cells and to the battery management system simultaneously. | 01-15-2009 |
20090155675 | BATTERY MODULE - A battery module includes a housing having a central plenum and a plurality of cells provided within the housing, the plurality of cells including a first group of cells and a second group of cells separated from the first group by the central plenum. The housing is configured to direct cooling air from the central plenum to the plurality of cells and each of the first group and the second group is arranged in a first layer of cells and a second layer of cells offset relative to the first layer of cells. | 06-18-2009 |
20090274952 | BATTERY MODULE - A battery module includes a plurality of cells. The battery module also includes a housing configured to substantially enclose the plurality of cells. The battery module further includes a lower tray configured to receive the plurality of cells. The lower tray is located inside the housing adjacent a bottom of the housing. The lower tray has a top side and a bottom side The top side has a plurality of sockets configured to receive the plurality of cells in a closely packed arrangement. The bottom side is configured to define a chamber between the lower tray and the bottom of the housing. The chamber is sealed off from the rest of the battery module and is configured to receive released gas from the plurality of cells. | 11-05-2009 |
20100047682 | BATTERY SYSTEM AND THERMAL MANAGEMENT SYSTEM THEREFOR - A battery module includes a plurality of cells arranged in a battery pack. The battery pack includes a first tray configured to receive a first row of cells and a second row of cells. A second tray is provided over the first tray, the first row of cells, and the second row of cells. The second tray is configured to receive a third row of cells and a fourth row of cells. A third tray is provided over the second tray, the third row of cells, and the fourth row of cells. The first row of cells and the second row of cells are arranged between the first tray and the second tray and the third row of cells and the fourth row of cells are arranged between the second tray and third tray. | 02-25-2010 |
20110212352 | BATTERY MODULE - A battery module includes a plurality of cells. The battery module also includes a housing configured to substantially enclose the plurality of cells. The battery module further includes a lower tray configured to receive the plurality of cells. The lower tray is located inside the housing adjacent a bottom of the housing and includes a top side and a bottom side. The top side has a plurality of sockets configured to receive the plurality of cells in a closely packed arrangement. The bottom side is configured to define a chamber between the lower tray and the bottom of the housing. The chamber is sealed off from the rest of the battery module and is configured to receive released gas from the plurality of cells. | 09-01-2011 |
20120164508 | BATTERY PACK APPARATUS - A battery system for use in a vehicle is configured to provide at least a portion of the propulsion power for the vehicle and includes a plurality of battery modules. Each battery module includes a plurality of electrochemical cells configured to store an electrical charge. The battery system also includes a plurality of fan assemblies each having a motor and at least one fan blade. Each fan assembly is associated with one of the plurality of battery modules to regulate the temperature thereof. A first fan assembly of the plurality of fan assemblies has a different configuration than at least one of the other of the plurality of fan assemblies or is configured to provide an output that is different from an output provided by at least one of the other of the plurality of fan assemblies. | 06-28-2012 |
20120263988 | BATTERY SYSTEM HAVING AN EXTERNAL THERMAL MANAGEMENT SYSTEM - Battery systems and modules having external thermal management systems are provided. In one embodiment, a battery module includes a housing and at least one electrochemical cell disposed within the housing. The battery module also includes a thermal interface having a first side in contact with the at least one electrochemical cell. The battery module also includes a heat sink in contact with a second side of the thermal interface. The thermal interface is adapted to enable heat transfer from the at least one electrochemical cell to the heat sink. | 10-18-2012 |
20120328922 | ELECTROCHEMICAL CELL HAVING INTERRUPTED ELECTRODES - Provided herein are electrochemical cell element systems. One such system includes a first electrode having a desired length and an interrupted second electrode having one or more interruptions disposed between a plurality of electrode segments. The system also includes one or more separators positioned to separate the first electrode and the interrupted second electrode. The first electrode, the interrupted second electrode, and the one or more separators are wound along the length of the cell element. | 12-27-2012 |
20130193977 | VOLTAGE AND TEMPERATURE SENSING OF BATTERY CELL GROUPS - The embodiments described herein include a system and a method. One embodiment provides a sensing apparatus for a battery system having a plurality of cells. The sensing apparatus includes an elongated substrate configured to extend along one side of the plurality of cells and a plurality of sensors, each corresponding to a respective one of the plurality of cells, and each configured to contact its respective cell. | 08-01-2013 |
20130207617 | THERMAL MANAGEMENT SYSTEM FOR A BATTERY SYSTEM - A battery system includes a plurality of electrochemical cells provided within a housing. The battery system also includes a thermal management system configured to provide at least one of heating or cooling to the electrochemical cells. The thermal management system includes a solid state coating having a first metal and a second metal different from the first metal. The solid state coating is configured to pass a current therethrough to create a temperature differential across a first surface of the solid state coating and a second surface of the solid state coating to provide the at least one of heating or cooling to the cells. | 08-15-2013 |
20130216872 | PRISMATIC ELECTROCHEMICAL CELL - Systems are disclosed for battery modules having a plurality of electrochemical cells and cooling systems. According to one embodiment, a battery system includes a plurality of battery modules. Each battery module includes a plurality of electrochemical cells in thermal contact with a heat sink. The heat sink may utilize a plurality of fins and a fluid (e.g., air) to cool or heat the electrochemical cells. The electrochemical cells each have a positive terminal blade and a negative terminal blade that function as external terminals for the cell. The negative terminal blade is electrically isolated from the cover of the cell and is configured to be coupled to an internal negative terminal of the cell. | 08-22-2013 |
20130330594 | MANUFACTURING SERVICE DISCONNECT THAT IS PART OF BUSBAR - A battery system includes at least a first battery module and a second battery module, and a service disconnect unit electrically coupling the first battery module to the second battery module. The service disconnect unit comprises a bus bar that includes a first portion electrically connected to the first battery module, and a second portion electrically connected to the second battery module. The service disconnect unit also comprises a removable conductive member configured to electrically connect the first portion of the bus bar to the second portion of the bus bar. | 12-12-2013 |
20140050967 | SYSTEM FOR ARRANGING AND COUPLING BATTERY CELLS IN A BATTERY MODULE - A battery module includes a plurality of battery cells disposed in at least two rows. The battery cells in adjacent rows are offset from each other. Each of the plurality of battery cells includes a cover and a first terminal that extends from the cover outward. The first terminal is configured to be coupled to a second terminal on an adjacent battery cell. The plurality of battery cells are electrically coupled to each other in a zigzag pattern via the first and second terminals. | 02-20-2014 |
20150072174 | LAYERED BATTERY MODULE SYSTEM AND METHOD OF ASSEMBLY - A method of manufacturing a battery module for use in a vehicle is presented. The method may include disposing battery cells into a lower housing and disposing a lid assembly over the battery cells. The lid assembly may include a lid and bus bar interconnects disposed on the lid. The method may also include disposing a printed circuit board (PCB) assembly onto the lid assembly and electrically coupling portions of the lid assembly, portions of the PCB assembly, and the battery cells to each other. | 03-12-2015 |
20150072206 | BATTERY MODULE HOUSING AND METHOD OF MAKING THE SAME - A battery module includes a housing configured to hold prismatic battery cells within a space defined by four interior walls of the housing. The housing includes a first interior wall that includes partitions extending upwards from a bottom of the housing and a second interior wall that includes partitions extending upwards from the bottom of the housing. The first interior wall faces opposite the second interior wall. The partitions disposed on the first interior wall and the partitions disposed on the second interior wall define slots between adjacent partitions, where each of the slots increases in width between the adjacent partitions from the bottom of the housing upwards. Each of the slots is configured to retain one of the prismatic battery cells. | 03-12-2015 |