Patent application number | Description | Published |
20100329820 | SINGLE RETAINER MOUNTED RISER - A motor vehicle car body framing apparatus for use at a welding station, the apparatus including a gate having a frame structure and a plurality of tooling members carried by the frame structure for use in positioning components of the vehicle body at the welding station for welding. The tooling members are mounted on the frame structure by a plurality of mounting brackets. Each mounting bracket includes a base member mounted on the frame structure and a riser mounted on the base and mounting a respective tooling member. The riser is fixedly mounted on the base by a single central fastener bolt which may include a reduced diameter portion sized to breakaway in response to predetermined impact against the riser. The interface between the riser and the base comprises a plurality of contact points arranged in concentric relation with respect to the fastener bolt. The contact points may comprise a plurality of circumferentially spaced balls mounted on the base for coaction with circumferentially spaced grooves defined on the riser. A breakaway bolt assembly replacement kit is also disclosed as well as an arrangement wherein the riser is constituted by an integral extension arm of the tooling member. | 12-30-2010 |
20110099788 | FINAL ASSEMBLY MACHINE AND METHOD OF USE - A final assembly machine and method of using the final assembly machine for the sequential building and assembly of a passenger vehicle. The final assembly machine includes a frame, body support and lifting device for receiving, supporting and selectively and independently raising and lowering a vehicle body along a production assembly line while additional components are installed on the vehicle. Component carts may be removably attached to the assembly machines to provide the necessary components to be installed along the assembly line eliminating storage of build components next to the assembly lines. In one example, the final assembly machines may be independently powered, and guided along an assembly line through a plurality of build stations for increased efficiency and use of assembly plant resources. | 05-05-2011 |
20120036701 | MOTOR VEHICLE BODY ASSEMBLY APPARATUS - A method and apparatus for providing motor vehicle sub-assemblies with unrestricted model mix and quick changeover between models. The apparatus includes a track; a carriage mounted for longitudinal movement along the track between first and second positions; and first and second turrets rotatably mounted on the carriage at longitudinally spaced locations and each including a plurality of circumferentially spaced individual faces and unique tooling fixtures on the respective faces for receiving unique work piece components corresponding to a plurality of motor vehicle body styles. | 02-16-2012 |
20120066885 | SINGLE RETAINER MOUNTED RISER - A fastening device and method for mounting equipment to a framing member. The invention includes a single breakaway fastener that is pretentioned using a biasing member to fracture on a predetermined force applied to the fastened joint to avoid damage to the secured equipment. In one example the device and method includes the fastener having a reduced diameter portion that is positioned between an annular plate and the framing member. | 03-22-2012 |
20120111948 | PRECISED TRANSPORT POSITIONING APPARATUS USING A CLOSED LOOP CONTROLLED, NON-DIRECT OR FRICTION DRIVE SYSTEM WITH ABSOLUTE POSITIONING ENCODER - An apparatus for positioning a workpiece carrier with respect to a workstation can include a workpiece carrier movable relative to the workstation and having an encoder strip, at least one encoder reader located at the workstation for generating a signal in response to interaction with at least one encoder strip, and a drive engaging the workpiece carrier for moving the carrier relative to the workstation, the drive responsive to the signal from the encoder reader. A closed loop feedback control system can be provided for receiving the signal from the encoder reader, and for generating an output signal in response to the signal from the encoder reader in accordance with a program stored in memory. | 05-10-2012 |
20120297614 | ROBOTIC HIGH DENSITY WELDING BODY SHOP - A method and apparatus for managing the delivery of component parts and tooling to a robotic welding assembly positioned on a motor vehicle body assembly line. Automatic guided vehicles deliver component parts from a source of parts to a parts staging area on the robotic welding assembly including a substage awaiting area, a substage in-use area and a substage empty area, and further automatic guided vehicles deliver tooling from a tooling management area to the robotic welding assembly whereafter the tooling, upon model changeover, is moved to a tooling use area proximate the assembly line whereafter, upon further model changeover, the tooling is removed from the tooling use area and loaded onto an automatic guided vehicle for return to the tooling management area. | 11-29-2012 |
20120304446 | INTEGRATED VEHICLE PART DELIVERY AND BUILD SYSTEM - A device and method for assembling parts, products or machines in a random build order that integrates or combines the delivery of loose components to be assembled on a carriage that itself supports the device being assembled along an assembly line path of travel. The loose parts onboard the carriage that also supports the device being progressively assembled substantially improves the logistics in an assembly plant and efficiency in building the part, product or device, for example a vehicle sheet metal body. | 12-06-2012 |
20130067740 | WELD GUN PART CLAMP DEVICE AND METHOD - A combination component handling and connecting device connectable to a multi-axis robot for use in moving and connecting components and subassemblies includes a housing and an actuator fixedly connected to the housing. The actuator includes an actuating link movable from a first position to a second position. Connected to the actuating link is an end effector for concurrent movement with the actuating link. The component handling and connecting device includes a clamp having a first jaw and a second jaw. The second jaw is connected to the actuating link for selectively moving the second jaw toward the first jaw operative to engage a component. | 03-21-2013 |
20130082169 | DIRECT VEHICLE BODY LOCKING SENSOR APPARATUS AND METHOD - Disclosed herein is a sensing device for use in providing positive feedback of the position of a vehicle body securing device used to selectively secure a vehicle body to a vehicle body support movable along a path of travel. A vehicle body securing device is selectively movable between a locked position and an unlocked position. An indicator is connected to the securing device and is reciprocally movable to and from a target area when the securing device is in one of the locked position and the unlocked position. A sensor has a field of view selectively alignable with the target area. The sensor is operable to detect when the indicator is positioned at the target area to provide a positive indication of the position of the securing device. | 04-04-2013 |
20130280026 | SINGLE GEOMETRY PALLETIZED FRAMING SYSTEM - A palletized framing system for a motor vehicle body assembly system in which the pallet with a body structure positioned thereon is positioned at the framing station on balls to establish the vertical Z dimension with the pallet free to float on the balls in longitudinal X and lateral Y dimensions, whereafter positioners carried by one of the gates of the framing station engage and lock onto the pallet to precisely position the pallet and the body structure at the framing station at X and Y dimensions corresponding to the precisely attainable X and Y positioning of the gate. | 10-24-2013 |
20130284795 | ROBOTIC HIGH DENSITY WELDING BODY SHOP - A method and apparatus for managing the delivery of component parts and tooling to a robotic welding assembly positioned on a motor vehicle body assembly line. Automatic guided vehicles deliver component parts from a source of parts to a parts staging area on the robotic welding assembly including a substage awaiting area, a substage in-use area and a substage empty area, and further automatic guided vehicles deliver tooling from a tooling management area to the robotic welding assembly whereafter the tooling, upon model changeover, is moved to a tooling use area proximate the assembly line whereafter, upon further model changeover, the tooling is removed from the tooling use area and loaded onto an automatic guided vehicle for return to the tooling management area. | 10-31-2013 |
20140217155 | High Density Welding - Methods for welding motor vehicle body component subassemblies at a weld stations are disclosed. First and second pallets may be arranged for reciprocal movement between a load/unload station and the weld station and the pallets are alternately moved from a load/unload station to the weld station while the other pallet is moved from the weld station to a load/unload station. Each pallet may have a plurality of substations for receipt of component subassemblies and, while each pallet is at the load/unload station, the component subassembly at each substation is moved to the next successive substation and a further component is added to the moved component. | 08-07-2014 |
20140217227 | CONTINUOUS FASTENER FEEDING APPARATUS AND METHOD - Methods and apparatuses for continuous fastener feeding for sequentially delivering single fasteners to a fastener installation device are disclosed. In one embodiment the apparatus includes a first fastener reel for supporting a first fastener tape securing a plurality of fasteners and a second fastener reel for supporting a second fastener tape for securing a plurality of fasteners. A fastener tape joining device positioned downstream of the first and second fastener reels receives the respective first and the second fastener tapes and selectively engage the first and second fastener tapes when one of the fastener tapes becomes depleted of fasteners. | 08-07-2014 |
20140259600 | PROCESS AND APPARATUS FOR INSPECTING A HIGH VOLUME MATERIAL JOINTING OPERATION - A method of sequentially performing a plurality of jointing operations includes positioning an automated device to form a mechanical joint into a workpiece and forming a mechanical joint into the workpiece. Once the mechanical joint is formed, the workpiece is scanned to generate data indicating the surface geometry of the workpiece at a location including the mechanical joint. One or more geometric features of the surface geometry are identified, and if the identified geometric features are within respective predetermined specification thresholds, the automated device is repositioned to form a subsequent mechanical joint into the workpiece. | 09-18-2014 |
20150052756 | VEHICULAR BODY ASSEMBLY LOCKING APPARATUS AND METHOD - A vehicle body positioning and locking devices for use in assembling a vehicle body positioned on a movable vehicle support positioned at a vehicle build station. The locking device includes a remote vehicle locking device for selectively securing and locking a vehicle body to a support pallet. The support pallet is accurately and precisely positioned at a build station through alignment and inserting engagement of locating pads in at least one four-way and at least one two way receiver mounted to a build station foundation. A compliant body clamp design is included to provide a desired clamping force between the pallet and a vehicle body across a range of motion of the body clamp to accommodate vehicle build variances. | 02-26-2015 |
Patent application number | Description | Published |
20080295335 | VEHICLE FRAMING SYSTEM FOR PLURALITY OF VEHICLE BODY STYLES - A method for randomly interchanging up to four pairs of side framing gates at a framing station of a vehicle for randomly interchanging up to four pairs of side framing gates at a framing station of a vehicle assembly line while maintaining a predetermined build cycle time interval of the assembly line. The method includes positioning first and second carousels on opposite sides of the assembly line upstream of the framing station and third and fourth carousels on opposite sides of the production line downstream of the framing station. The method further includes providing a first linear track structure extending from the first carousel to a first side of the framing station, a second linear track structure extending from the second carousel to a second, opposite side of the framing station, a third linear track structure extending from the third carousel to the first side of the framing station, a third linear track structure extending from the third carousel to the first side of the framing station, and a fourth linear track structure extending from the fourth carousel to the second side of the framing station. The carousel are provided with at least two sides, possibly three sides, four sides or more, each side capable of receiving a framing gate. The method includes randomly interchanging framing gates positioned at the framing station by a combination of rotary movements of the carousels and linear movements of framing gates along the linear track structures. | 12-04-2008 |
20090071943 | UNIVERSAL WELD GUN CONFIGURATION - A weld gun in which the first weld arm is fixedly but removably connected to the weld gun body and the second weld arm includes a first arm segment, pivotally mounted at one end thereof on the gun body and pivotally connected at another end thereof to the gun actuator, and a second arm segment fixedly but removably connected atone end thereof to an intermediate portion of the first arm segment. Conversion of the gun from an X axis configuration to a Y axis configuration is achieved by removing the second arm segment from the first arm segment, removing the first weld arm from the body, rotating the second arm segment and the first weld arm through 90°, attaching the first arm to the first arm segment, and connecting the second arm segment to the body. | 03-19-2009 |
20090289043 | SINGLE GEOMETRY PALLETIZED FRAMING SYSTEM - A palletized framing system for a motor vehicle body assembly system in which the pallet with a body structure positioned thereon is positioned at the framing station on balls to establish the vertical Z dimension with the pallet free to float on the balls in longitudinal X and lateral Y dimensions, whereafter positioners carried by one of the gates of the framing station engage and lock onto the pallet to precisely position the pallet and the body structure at the framing station at X and Y dimensions corresponding to the precisely attainable X and Y positioning of the gate. | 11-26-2009 |
20100180711 | ROBOTIC END EFFECTOR SYSTEM AND METHOD - A robotic end effector system and method having a plurality of end effectors which are selectively suitable for particular applications on a workpiece. The end effectors include a resident controller adapted to execute tasks specific to the end effector and are rapidly attachable and removable from the robot for easy change over to different workpieces. | 07-22-2010 |
20100241260 | INDUSTRIAL COMMUNICATION SYSTEM AND METHOD - Disclosed here is a method for controlling at least one industrial device using a remote infrastructure environment having at least one computing resource and a cloud communication network. The method includes establishing communication between the at least one industrial device and the remote infrastructure environment, transmitting data from the at least one computing resource using the cloud communication network to a plant communication network, the at least one industrial device configured to perform at least one predetermined function in response to at least a portion of the transmitted data and receiving data from the at least one industrial device by the at least one computing resource using the cloud communication network, the received data generated in response to performance of the at least one predetermined function. | 09-23-2010 |
20110138601 | VEHICULAR BODY ASSEMBLY LOCKING APPARATUS AND METHOD - A vehicle body positioning and locking devices for use in assembling a vehicle body positioned on a movable vehicle support positioned at a vehicle build station. The locking device includes a remote vehicle locking device for selectively securing and locking a vehicle body to a support pallet. The support pallet is accurately and precisely positioned at a build station through alignment and inserting engagement of locating pads in at least one four-way and at least one two way receiver mounted to a build station foundation. | 06-16-2011 |
20110162191 | Welding Station Framing Apparatus with Breakaway Provision - A motor vehicle car body framing apparatus for use at a welding station, the apparatus including a gate having a frame structure and a plurality of tooling members carried by the frame structure for use in positioning components of the vehicle body at the welding station for welding. The tooling members are mounted on the frame structure by a plurality of mounting brackets. Each mounting bracket includes a base member mounted on the frame structure and a riser mounted on the base and mounting a respective tooling member. The riser is fixedly mounted on the base by a single central fastener bolt which may include a reduced diameter portion sized to break away in response to predetermined impact against the riser. Each mounting bracket further includes means defining a triangulated mounting interface between the base and the riser arranged in concentric relation to the fastener bolt. The triangulated mounting interface may comprise a raised ring surface on one of the base and the riser centered on the axis of the fastener bolt and positioned at the mounting interface of the base and the riser. Each mounting bracket further includes two dowels received in aligned apertures in the base and in the riser at locations flanking the axis of the fastener bolt. | 07-07-2011 |
20110172788 | DISTRIBUTED CONTROL SYSTEM - Disclosed is a method for controlling a plurality of machines. The method includes identifying a first prerequisite operating condition for a first machine in the plurality of machines, the first machine having at least one control unit and configured to perform at least a first operation, obtaining at least one current operating condition corresponding to a second machine in the plurality of machines and if the at least one current operating condition meets the first prerequisite operating condition, performing the first operation. | 07-14-2011 |
20110192007 | ROBOTIC HIGH DENSITY WELDING BODY SHOP - A method and apparatus for managing the delivery of component parts and tooling to a robotic welding assembly positioned on a motor vehicle body assembly line. Automatic guided vehicles deliver component parts from a source of parts to a parts staging area on the robotic welding assembly including a substage awaiting area, a substage in-use area and a substage empty area, and further automatic guided vehicles deliver tooling from a tooling management area to the robotic welding assembly whereafter the tooling, upon model changeover, is moved to a tooling use area proximate the assembly line whereafter, upon further model changeover, the tooling is removed from the tooling use area and loaded onto an automatic guided vehicle for return to the tooling management area. | 08-11-2011 |
20110209321 | MODULAR MANUFACTURING FACILITY AND METHOD - A modular manufacturing facility and method of construction includes a plurality of service and equipment modules which are readily sized and oriented to be packaged, shipped to a desired location, assembled and connected to local resources to form a fully operational assembly or build facility substantially or wholly independent of any resident building structure at the selected site. | 09-01-2011 |
20110265301 | VARIABLE VEHICLE BODY FIXED FRAMER AND METHOD - An vehicle body framing apparatus and method for use in assembling vehicle body structures of varying vehicle types in a framing station positioned along an assembly line. The apparatus includes an overhead bridge frame that is connected to two pairs of vertical pillars positioned at a build station. One pair of the pillars is moveable to accommodate different lengths of vehicle bodies. The spaced pillars and overhead bridge provide substantially unobstructed access openings to the body sides of the vehicle to increase efficiency and quality of build. The device and method may include a bridge frame storage and transport system for remotely storing the different bridge frames not in use and then transporting a selected bridge frame to the build station for use. | 11-03-2011 |
20110314665 | SEQUENCED PART DELIVERY SYSTEM - A system and method for sequencing component part delivery for use in assembling vehicle bodies arranged in a substantially random assembly sequence. The system and method includes a plurality of kit carts that are loaded or stocked with vehicle specific parts in a sequence or staging area of an assembly facility. The vehicle specific stocked carts are arranged and positioned to a coordinated vehicle to assemble the vehicle using the kit carts that move along in sequence with the vehicle as the vehicle is assembled along an assembly line. As the carts are depleted of parts, the carts are returned for restocking and assigned to a subsequent vehicle. | 12-29-2011 |
20120030924 | VEHICULAR BODY ASSEMBLY LOCKING APPARATUS AND METHOD - A vehicle body positioning and locking devices for use in assembling a vehicle body positioned on a movable vehicle support positioned at a vehicle build station. The locking device includes a remote vehicle locking device for selectively securing and locking a vehicle body to a support pallet. The support pallet is accurately and precisely positioned at a build station through alignment and inserting engagement of locating pads in at least one four-way and at least one two way receiver mounted to a build station foundation. A compliant body clamp design is included to provide a desired clamping force between the pallet and a vehicle body across a range of motion of the body clamp to accommodate vehicle build variances. | 02-09-2012 |
20150088300 | ROBOTIC SMART END EFFECTOR TOOLING - A robotic end effector system and method having a plurality of end effectors which are selectively suitable for particular applications on a workpiece. The end effectors include a resident controller adapted to execute tasks specific to the end effector and are rapidly attachable and removable from the robot for easy change over to different workpieces. | 03-26-2015 |
Patent application number | Description | Published |
20090008457 | PRECISE TRANSPORT POSITIONING APPARATUS USING A CLOSED LOOP CONTROLLED, NON-DIRECT DRIVE OR FRICTION DRIVE SYSTEM WITH ABSOLUTE POSITIONING ENCODER - An apparatus for positioning a workpiece carrier with respect to a workstation can include a workpiece carrier movable relative to the workstation and having an encoder strip, at least one encoder reader located at the workstation for generating a signal in response to interaction with at least one encoder strip, and a drive engaging the workpiece carrier for moving the carrier relative to the workstation, the drive responsive to the signal from the encoder reader. The encoder reader can be selected from a group consisting of an optical encoder reader, a magnetic encoder reader, and any other absolute positioning encoder reader. A closed loop feedback control system can be provided for receiving the signal from the encoder reader, and for generating an output signal in response to the signal from the encoder reader in accordance with a program stored in memory. The encoder reader can be used for generating a signal corresponding to at least one of a position identification signal, a workpiece carrier identification signal, and a workpiece configuration identification signal. | 01-08-2009 |
20090285666 | High Density Welding Subassembly Machine - A method and apparatus for welding motor vehicle body component subassemblies at a weld station. First and second pallets are arranged for reciprocal movement between a load/unload station and the weld station and the pallets are alternately moved from a load/unload station to the weld station while the other pallet is moved from the weld station to a load/unload station. Each pallet has a plurality of substations for receipt of component subassemblies and, while each pallet is at the load/unload station, the component subassembly at each substation is moved to the next successive substation and a further component is added to the moved component. | 11-19-2009 |
20130325159 | METHODS FOR USING AN AUTOMATED GUIDED CART - An automated guided cart (AGC) that is configured to travel along a cart path according to generally non-precision movements is implemented to support a build process requiring precise positioning of vehicle build devices. In an example of a method of use, a vehicle build device for the build process is engaged with the AGC. When the AGC travels proximate a build operation area, the AGC can be secured in a dimensionally fixed position, with the result that both the AGC and a vehicle build device engaged with the AGC are located in precise positions. Based on the precise location of the vehicle build device, the vehicle build device can be interfaced with robots or other automated equipment according to preprogrammed and/or precise movements to carry out a build process. | 12-05-2013 |