Patent application number | Description | Published |
20090085423 | Rotating Electrical Machine Core and Rotating Electrical Machine - A core comprises a plurality of core split members having yoke portions and tooth portions and arranged in such a circumferential shape that the yoke portions contact with each other while the tooth portions being directed inward. The core further comprises a ring contacting with the yoke portions, and stoppers mounted on the outer face sides of the yoke portions for fixing the ring on the yoke portions. The yoke portions and the ring are formed in corrugated shape to mesh with each other, and the stoppers are formed with projections that engage with the inner side of the ring. This structure provides both the rotating electrical machine core having the core split members arranged in the circumferential shape and fastened to each other while preventing occurrence of a stress and a positional displacement between the core split members, and a rotating electrical machine. | 04-02-2009 |
20090220372 | Low Magnetostrictive Body and Dust Core Using the Same - Disclosed is a low cost, low magnetostriction body which is decreased only in magnetostriction while maintaining magnetic characteristics such as loss and saturation magnetization at desired values. Also disclosed is a dust core using such a low magnetostriction body. Specifically disclosed is a low magnetostriction body obtained by shaping a soft magnetic material powder added with an organic compound having an effect of changing the magnetostriction of the soft magnetic material when combined with it, and heat-treating a green compact in an inert atmosphere. The absolute value of the magnetostriction λ | 09-03-2009 |
20110025444 | MAGNETIC CORE FOR A COIL DEVICE AND METHOD FOR MANUFACTURING A MAGNETIC CORE - A reactor core, which has a pair of press surfaces (a-b planar surfaces) formed by compression molding with an edge part of each of the press surfaces being plastically formed by pressure treatment, is disposed in a direction in which a magnetic flux generated upon energization of a coil does not penetrate each of the press surfaces. | 02-03-2011 |
Patent application number | Description | Published |
20100271158 | POWDER FOR MAGNETIC CORE, METHOD FOR MANUFACTURING POWDER FOR MAGNETIC CORE, AND DUST CORE - A method for manufacturing a powder for a magnetic core including at least a process of performing a siliconizing treatment on a surface of an iron powder containing elemental carbon. In the process of siliconizing treatment, a powder containing at least a silicon dioxide is brought into contact with the surface of the iron powder, elemental silicon is detached from the silicon dioxide by heating the powder of silicon dioxide, and the siliconizing treatment is performed by causing the detached elemental silicon to permeate and diffuse into a surface layer of the iron powder. The invention provides a method for manufacturing a powder for a magnetic core, by which loss reduction is achieved. | 10-28-2010 |
20110274576 | METHOD FOR PRODUCING DUST CORE - An object of the present invention is to provide a method for producing a dust core wherein generation of iron oxide at grain boundaries in the dust core is unlikely to take place upon annealing of the dust core subjected to compaction, thus allowing excellent electromagnetic characteristics to be realized. Also, the following is provided: a method for producing a dust core, which comprises: a step of molding a magnetic powder comprising a powder for a dust core formed with an iron-based magnetic powder coated with a silicone resin into a dust core via compaction; and a step of annealing the dust core via heating so as to cause the silicone resin contained in the dust core to be partially formed into a silicate compound, wherein annealing of the dust core is carried out at a dew point of an inert gas of −40° C. or lower in an inert gas atmosphere in the annealing step. | 11-10-2011 |
20110284794 | METHOD OF MANUFACTURING POWDER FOR DUST CORE, DUST CORE MADE OF THE POWDER FOR DUST CORE MANUFACTURED BY THE METHOD, AND APPARATUS FOR MANUFACTURING POWDER FOR DUST CORE - To provide a method of manufacturing a powder for dust core capable of preventing generation of secondary particles during a siliconizing treatment and improving quality and productivity of the powder for dust core, a dust core made of the powder for dust core manufactured by the method, and an apparatus for manufacturing the powder for dust core, of a powder mixture comprising a soft magnetic metal powder and a powder for siliconizing including silicon dioxide, only the soft magnetic metal powder is heated by induction heating to transmit heat from the surface of the soft magnetic metal powder to the powder for siliconizing, thereby releasing a silicon element from the powder for siliconizing and diffusing and impregnating the silicon element into the surface of the soft magnetic metal powder to form a silicon impregnated layer. | 11-24-2011 |
20120012777 | POWDER FOR DUST CORE, DUST CORE MADE OF THE POWDER FOR DUST CORE BY POWDER COMPACTION, AND METHOD OF PRODUCING THE POWDER FOR DUT CORE - A powder for dust core including a soft magnetic metal powder and a silicon impregnated layer made of silicon concentrated in a surface layer of the soft magnetic metal powder, in which a silicon dioxide powder is diffusion-bonded to a surface of the silicon impregnated layer to form a diffusion-bonded part while a part of the silicon dioxide powder is impregnated and diffused in the silicon impregnated layer and the other part of the same protrudes from the surface of the silicon impregnated layer. The diffusion-bonded part creates a gap with respect to another powder for dust core, thereby providing increased specific resistance. | 01-19-2012 |
20130336832 | REACTOR DEVICE AND METHOD FOR MANUFACTURING REACTOR DEVICE - A reactor core, which has a pair of press surfaces (a-b planar surfaces) formed by compression molding with an edge part of each of the press surfaces being plastically formed by pressure treatment, is disposed in a direction in which a magnetic flux generated upon energization of a coil does not penetrate each of the press surfaces. | 12-19-2013 |
Patent application number | Description | Published |
20090090435 | Process for Producing Magnetic Powder and Process for Producing Dust Core - A process for producing a magnetic powder which is sufficiently reduced in core losses such as iron loss and hysteresis loss and has sufficient strength; and a process for producing a dust core. The process for magnetic powder production comprises using a magnetic-material powder produced by water atomization as a raw powder and subjecting the powder to spheroidizing in which a mechanical impact is applied to the powder to spheroidize the powder particles. After the spheroidizing, the powder is subjected to a grain enlarging treatment in which the powder is annealed at a temperature not lower than the austenite transformation point. The process for dust core production comprises compacting the magnetic powder thus produced. | 04-09-2009 |
20090127970 | Stator core element, production apparatus, and production method - A stator core is composed of two compacts of compressed powder magnetic cores joined in the axial direction. A yoke portion includes projections projecting axially outward from end surfaces in the axial direction of a tooth. The length in the axial direction of the tooth is gradually reduced radially toward the outside of the stator core, and the length in the circumferential direction of the tooth is gradually increased radially toward the outside of the stator core. A molding is formed by pressing magnetic powder placed in a die by a single punch placed on one side in the axial direction and two punches placed parallel to each other on the other side in the axial direction. The stator core for a rotary electric machine is thus produced. | 05-21-2009 |
20100079015 | DUST CORE, METHOD FOR PRODUCING THE SAME, ELECTRIC MOTOR, AND REACTOR - According to the present invention, a dust core having excellent insulating properties, high strength, and high density (high magnetic flux density), a method for producing the same, and an electric motor or reactor having a core member composed of the dust core are provided. Therefore, a method for producing a dust core is provided, such method comprising the following steps: a 1 | 04-01-2010 |
20100239879 | IRON POWDER FOR DUST CORES - Since a surface of an iron powder is covered with an oxide film composed of a Si-based oxide in which the ratio of Si to Fe satisfies Si/Fe≧0.8 on an atomic number basis, an iron powder for dust cores is provided which can be formed into a dust core having a high resistivity and hence having a low iron loss without degrading the mechanical strength. | 09-23-2010 |