Patent application number | Description | Published |
20080201925 | ULTRACAPACITOR ELECTRODE WITH CONTROLLED SULFUR CONTENT - Particles of active electrode material are made by blending mixing a mixture of activated carbon and binder. In selected implementations, sulfur level in the activated carbon is relatively low and the binder is inert. For example, sulfur content of the activated carbon and the resultant mixture is below 300 ppm and in other implementations, below 50 ppm. The electrode material may be attached to a current collector to obtain an electrode for use in various electrical devices, including a double layer capacitor. The electrode decreases current leakage of the capacitor. | 08-28-2008 |
20080204973 | ULTRACAPACITOR ELECTRODE WITH CONTROLLED IRON CONTENT - Particles of active electrode material are made by blending or mixing a mixture of activated carbon, optional conductive carbon, and binder. In selected implementations, iron level in the activated carbon is relatively low, a small amount of conductive carbon with low impurity levels and high conductivity is used, and the binder is inert. For one example, iron content of the activated carbon and the resultant mixture is below 20 ppm. The electrode material may be attached to a current collector to obtain an electrode for use in various electrical devices, including a double layer capacitor. The electrode decreases current leakage of the capacitor. | 08-28-2008 |
20080206446 | RECYCLABLE DRY-PARTICLE BASED ADHESIVE ELECTRODE AND METHODS OF MAKING SAME - A dry process based capacitor and method for using one or more recyclable electrode film structure is disclosed. | 08-28-2008 |
20080236742 | DENSIFICATION OF COMPRESSIBLE LAYERS DURING ELECTRODE LAMINATION - A compressible and deformable layer is densified and laminated to a layer of a material that is relatively resistant to stretching. The densification and bonding take place in a single step. As used in fabrication of electrodes, for example, electrodes for double layer capacitors, a deformable and compressible active electrode film is manufactured from activated carbon, conductive carbon, and a polymer. The electrode film may be bonded directly to a collector. Alternatively, a collector may be coated with a wet adhesive layer. The adhesive layer is subsequently dried onto the foil. The dried adhesive and foil combination may be manufactured as a product for later sale or use, and may be stored as such on a storage roll or other storage device. The active electrode film is overlayed on the metal foil, and processed in a laminating device, such as a calendar. Lamination both densifies the active electrode film and bonds the film to the metal foil. Spreading of the active electrode film in the plane parallel to the plane of the metal foil is reduced or eliminated during lamination, because of the adhesion between the film and the foil. | 10-02-2008 |
20080266753 | DENSIFICATION OF COMPRESSIBLE LAYERS DURING ELECTRODE LAMINATION - A compressible and deformable layer is densified and laminated to a layer of a material that is relatively resistant to stretching. The densification and bonding take place in a single step. As used in fabrication of electrodes, for example, electrodes for double layer capacitors, a deformable and compressible active electrode film is manufactured from activated carbon, conductive carbon, and a polymer. The electrode film may be bonded directly to a collector. Alternatively, a collector may be coated with a wet adhesive layer. The adhesive layer is subsequently dried onto the foil. The dried adhesive and foil combination may be manufactured as a product for later sale or use, and may be stored as such on a storage roll or other storage device. The active electrode film is overlayed on the metal foil, and processed in a laminating device, such as a calender. Lamination both densifies the active electrode film and bonds the film to the metal foil. Spreading of the active electrode film in the plane parallel to the plane of the metal foil is reduced or eliminated during lamination, because of the adhesion between the film and the foil. | 10-30-2008 |
20090097188 | Carbon Surface Modifications - Electrode material typically is made from treated carbons. The number of functional groups residing on the treated carbon is reduced before the treated carbon is integrated into an electrochemical double layer capacitor. In one implementation, the number of functional groups on a given treated carbon is reduced by over 80%. | 04-16-2009 |
20090239127 | DRY PARTICLE BASED ADHESIVE AND DRY FILM AND METHODS OF MAKING SAME - Dry process based energy storage device structures and methods for using a dry adhesive therein are disclosed. | 09-24-2009 |
20090290288 | Electrical energy storage devices with separator between electrodes and methods for fabricating the devices - Films of active electrode material, such as films made from carbon and fibrillized polymer, are attached to a porous separator. Outer surfaces of the films (i.e., surfaces opposite those adjoining the separator) are then covered with current collectors. The 5 resulting stack is usable in fabrication of electrical energy storage devices. The stack can be shaped as needed, connected to terminals, and immersed in an electrolytic solution to provide a double layer capacitor. | 11-26-2009 |
20090303659 | Energy Storage Device - In one embodiment, an energy storage device comprises a first electrode supported by a first collectors sheet; a second electrode supported by a second collector sheet; and a dielectric separator therebetween, all spirally would together. A container houses this spiral winding, with the first collector sheet having an end in contact with the base and the second collector sheet having an end oriented towards an opening opposite to the base. A collector plate is interposed between the second collector sheet and the opening and is restrained in position by a crimp in the container. A lid is positioned in the opening and has one side in electrical contact with the collector plate and an opposite side oriented outwardly of the container. The lid is restrained in position by rolling the one or more container walls over the lid. | 12-10-2009 |
20090321678 | Method and apparatus for ultracapacitor electrode with controlled binder content - Particles of active electrode material are made by blending or mixing a mixture of activated carbon, optional conductive carbon, and binder. In selected implementations, binder content in the electrode material is relatively low, typically the binder content of the mixture being between about 3 percent and about 10 percent by weight. The electrode material may be attached to a current collector to obtain an electrode for use in various electrical devices, including a double layer capacitor. The composition of the mixture increases the energy density and the integrity of the electrode. | 12-31-2009 |
20100014215 | Recyclable dry particle based electrode and methods of making same - A dry process based capacitor and method for using one or more recyclable electrode structure is disclosed. | 01-21-2010 |
20100033901 | Dry-particle based adhesive electrode and methods of making same - A dry process based capacitor and method for making a self-supporting dry adhesive electrode film for use therein is disclosed. | 02-11-2010 |
20100097741 | ULTRACAPACITOR ELECTRODE WITH CONTROLLED SULFUR CONTENT - Particles of active electrode material are made by blending mixing a mixture of activated carbon and binder. In selected implementations, sulfur level in the activated carbon is relatively low and the binder is inert. For example, sulfur content of the activated carbon and the resultant mixture is below 300 ppm and in other implementations, below 50 ppm. The electrode material may be attached to a current collector to obtain an electrode for use in various electrical devices, including a double layer capacitor. The electrode decreases current leakage of the capacitor. | 04-22-2010 |
20100110613 | Ultracapacitor electrode with controlled iron content - Particles of active electrode material are made by blending or mixing a mixture of activated carbon, optional conductive carbon, and binder. In selected implementations, iron level in the activated carbon is relatively low, a small amount of conductive carbon with low impurity levels and high conductivity is used, and the binder is inert. For one example, iron content of the activated carbon and the resultant mixture is below 20 ppm. The electrode material may be attached to a current collector to obtain an electrode for use in various electrical devices, including a double layer capacitor. The electrode decreases current leakage of the capacitor. | 05-06-2010 |
20100119699 | Particle based electrodes and methods of making same - A coated electrode is provided for use in energy storage devices. The coated electrode comprises a dry fibrillized polymer that is fibrillized with no processing additives. | 05-13-2010 |
20100263910 | Dry-Particle Based Adhesive and Dry Film and Methods of Making Same - Dry process based energy storage device structures and methods for using a dry adhesive therein are disclosed. | 10-21-2010 |
20110114896 | Dry-particle packaging systems and methods of making same - A dry particle packaging system and method for making is disclosed. | 05-19-2011 |
20110299219 | ENERGY STORAGE DEVICE PRODUCT - A compressible and deformable layer is densified and laminated to a layer of a material that is relatively resistant to stretching. The densification and bonding take place in a single step. As used in fabrication of electrodes, for example, electrodes for double layer capacitors, a deformable and compressible active electrode film is manufactured from activated carbon, conductive carbon, and a polymer. The electrode film may be bonded directly to a collector. Alternatively, a collector may be coated with a wet adhesive layer. The adhesive layer is subsequently dried onto the foil. The dried adhesive and foil combination may be manufactured as a product for later sale or use, and may be stored as such on a storage roll or other storage device. The active electrode film is overlayed on the metal foil, and processed in a laminating device, such as a calender. Lamination both densifies the active electrode film and bonds the film to the metal foil. Spreading of the active electrode film in the plane parallel to the plane of the metal foil is reduced or eliminated during lamination, because of the adhesion between the film and the foil. | 12-08-2011 |
20120183886 | ENERGY STORAGE DEVICE - In one embodiment, an energy storage device having a first electrode supported by a first collector sheet; a second electrode supported by a second collector sheet; and a dielectric separator therebetween, all spirally wound together. A container houses this spiral winding, with the first collector sheet having an end in contact with the base and the second collector sheet having an end oriented towards an opening opposite to the base. A collector plate is interposed between the second collector sheet and the opening and is restrained in posibion by a crimp in the container. A lid is positioned in the opening and has one side in electrical contact with the collector plate an an opposite side oriented outwardly of the container. The lid is restrained in position by rolling the one or more container walls over the lid. | 07-19-2012 |
20130157141 | BATTERY WITH A RECYCLABLE DRY PARTICLE BASED ELECTRODE - A dry process based battery that includes an electrode with one or more recycled structure is disclosed. | 06-20-2013 |
20140098463 | COATED HOUSING FOR ULTRACAPACITOR - An electric double-layer ultracapacitor configured to maintain desired operation at an operating voltage of three volts, where the capacitor includes a housing component, a first and a second current collector, a positive and a negative electrode electrically coupled to one of the first and second current collectors, and a separator positioned between the positive and the negative electrode. The capacitor may also include a protective coating disposed on an inner surface of the housing for the ultracapacitor. | 04-10-2014 |
20140098464 | CARBON SURFACE MODIFICATION FOR THREE-VOLT ULTRACAPACITOR - An electric double-layer ultracapacitor configured to maintain desired operation at an operating voltage of three volts, where the capacitor includes a housing component, a first and a second current collector, a positive and a negative electrode electrically coupled to one of the first and second current collectors, and a separator positioned between the positive and the negative electrode. At least one of the positive electrode and the negative electrode can include a treated carbon material, where the treated carbon material includes a reduction in a number of hydrogen-containing functional groups, nitrogen-containing functional groups and/or oxygen-containing functional groups. | 04-10-2014 |
20140098465 | ELECTRODE POROSITY FOR THREE-VOLT ULTRACAPACITOR - An electric double-layer ultracapacitor configured to maintain desired operation at an operating voltage of three volts, where the capacitor includes a housing component, a first and a second current collector, a positive and a negative electrode electrically coupled to one of the first and second current collectors, a separator positioned between the positive and the negative electrode, and an electrolyte in ionic contact with the electrodes and the separator. At least one of the positive electrode and the negative electrode can be made of a carbon based layer having a mesoporosity and/or a microporosity optimized for ionic mobility therewithin. | 04-10-2014 |
20140104752 | ELECTROLYTE FOR THREE-VOLT ULTRACAPACITOR - An electric double-layer ultracapacitor configured to maintain desired operation at an operating voltage of three volts, where the capacitor includes a housing component, a first and a second current collector, a positive and a negative electrode electrically coupled to one of the first and second current collectors, and a separator positioned between the positive and the negative electrode. The capacitor may also include an electrolyte in ionic contact with the electrodes and the separator, the electrolyte having acetonitrile and a quaternary ammonium salt with a molarity of less than one. | 04-17-2014 |