Patent application number | Description | Published |
20080201001 | INVENTORY MECHANISM THAT GENERATES LOGICAL INVENTORY FROM ASSEMBLIES IN INVENTORY - A logical inventory mechanism takes components in assemblies into account when determining purchase requirements. The inventory control system determines assemblies that are available, determines their components and whether or not each component may be reused, then adjusts physical inventory to generate therefrom logical inventory based on physical inventory plus parts in the assemblies that may be reused if the assemblies are disassembled. By computing logical inventory that would be available by disassembling assemblies, inventory levels may be reduced, thereby enhancing the efficiency of an inventory control system that includes the logical inventory mechanism. Assemblies in inventory thus may be used in two very different matters, as the starting point for a higher-level assembly, or to be disassembled to use one or more reusable components in the assembly in a different assembly. | 08-21-2008 |
20080266057 | UTILIZING AN RFID TAG IN MANUFACTURING FOR ENHANCED LIFECYCLE MANAGEMENT - Data associated with supply chain events for a manufactured assembly is automatically stored. In preferred embodiments the supply chain events for the manufactured assembly are stored on an RFID tag attached to the assembly as it travels through the supply chain to insure the data concerning the assembly is readily available and not separated from the assembly. In other embodiments, the supply chain events or characteristic data is stored on the RFID tag in a hierarchical structure beginning with the original state of the assembly and with additional entries for each step in the assembly process. In other embodiments, as the product undergoes rework, conversion to a different assembly, or personalizations, the new state of the assembly is stored in the RFID tag. In other preferred embodiments, other information is also stored on the RFID tag such as country of origin, failure data, cycle times and a quality status indicator. | 10-30-2008 |
20080266058 | UTILIZING AN RFID TAG IN MANUFACTURING FOR ENHANCED LIFECYCLE MANAGEMENT - Data associated with supply chain events for a manufactured assembly is automatically stored. In preferred embodiments the supply chain events for the manufactured assembly are stored on an RFID tag attached to the assembly as it travels through the supply chain to insure the data concerning the assembly is readily available and not separated from the assembly. In other embodiments, the supply chain events or characteristic data is stored on the RFID tag in a hierarchical structure beginning with the original state of the assembly and with additional entries for each step in the assembly process. In other embodiments, as the product undergoes rework, conversion to a different assembly, or personalizations, the new state of the assembly is stored in the RFID tag. In other preferred embodiments, other information is also stored on the RFID tag such as country of origin, failure data, cycle times and a quality status indicator. | 10-30-2008 |
20080275583 | Method for Manufacturing With Engineering Change Override - The illustrative embodiments provide a computer implemented method, apparatus, and computer usable program code for processing orders. A request for delivery by a requested delivery date is received for an order having an original delivery date. The ordered product is broken down into one or more materials required for manufacturing the ordered product. For at least one material required for manufacturing the ordered product, a date when an engineering change becomes effective for the material is specified. An alternate bill of materials is created based on the specified date when the engineering change becomes effective for the material. An alternate manufacturing plan based on the alternate bill of materials is created. Manufacturing is initiated based on the alternate manufacturing plan. If manufacturing can be completed in time for delivery by the requested delivery date, the original delivery date of the order is replaced with the requested delivery date. | 11-06-2008 |
20080284603 | Sending service data to an RFID tag while an attached computer system is powered off - An apparatus, system, and storage medium that, in an embodiment, receive service data at a computer system from an RFID tag, where the service data was sent to the RFID tag from an RF transmitter while the computer system was powered off. The RFID tag includes tag memory and an antenna, and the RFID tag is attached to the computer system. In another embodiment, the computer system sends the service data to the RFID tag, and the service data is received by an RF scanner from the RFID tag via the antenna while the computer system is powered off. In various embodiments, the service data identifies the computer system or a product within the computer system. In another embodiment, the service data includes log information associated with the computer system. | 11-20-2008 |
20080288373 | Method for Assisting Selection of a Build Ahead Configuration For Use in Supplying an Ordered Product - A method is provided for use in connection with build ahead configurations (BAC's), for enabling a manufacturer to quickly identify the available BAC that is most suitable for use in completing a product order. In one embodiment, directed to a method for increasing efficiency in constructing individual products of a particular product type, each individual product has an associated specification set. A number of BAC's are initially constructed, wherein each BAC comprises an at least partially complete product of the particular type, and likewise has an associated specification set. An order is received for an individual product of the particular type, wherein the order defines each specification in the specification set for the ordered product. Respective specifications for the ordered product are compared with the specifications of each BAC, in order to calculate a metric for each BAC, wherein the metric for a given BAC represents the effort required to modify the given BAC to conform to all specifications set of the ordered product. | 11-20-2008 |
20090184803 | UTILIZING AN RFID TAG IN MANUFACTURING FOR ENHANCED LIFECYCLE MANAGEMENT - Data associated with supply chain events for a manufactured assembly is automatically stored. In preferred embodiments the supply chain events for the manufactured assembly are stored on an RFID tag attached to the assembly as it travels through the supply chain to insure the data concerning the assembly is readily available and not separated from the assembly. In other embodiments, the supply chain events or characteristic data is stored on the RFID tag in a hierarchical structure beginning with the original state of the assembly and with additional entries for each step in the assembly process. In other embodiments, as the product undergoes rework, conversion to a different assembly, or personalizations, the new state of the assembly is stored in the RFID tag. In other preferred embodiments, other information is also stored on the RFID tag such as country of origin, failure data, cycle times and a quality status indicator. | 07-23-2009 |
20100004962 | PROVIDING REAL-TIME TEST AHEAD WORK DIRECTION FOR MANUFACTURING OPTIMIZATION - A system for generating a work unit test ahead candidate list. A list is generated of all potential candidate systems for test ahead operations. A system in the potential candidate list is selected. It is determined whether any work unit in the selected system is waiting for short parts. Determining that no work unit in the selected system is waiting for short parts, a complexity score is calculated for each work unit in the selected system. The calculated complexity scores are added to a total system complexity score. It is then determined whether an override exists for a work unit in the selected system. Determining that an override does exist, the selected system is removed from the potential candidate list. A candidate list is generated from remaining systems in the potential candidate list. Then, the candidate list is outputted to provide recommendations for optimizing work unit test ahead operations. | 01-07-2010 |
20100042516 | Part Number Set Substitution - An improved manufacturing system for controlling the interchangeability of sets of parts during product installation. In response to receiving a request for an order, a parts list is created for the order. The illustrative embodiments determine whether each part in the parts list is present in current inventory stock. If any of a first group of parts in the parts list is not present in current inventory stock, the illustrative embodiments allow for determining that a second group of parts in the current inventory stock is a valid substitution group for replacing the first group of parts, wherein the number of parts in the first group of parts is not equal to the number of parts in the second group of parts. The illustrative embodiments then update the order by replacing the first group of parts in the parts list with the identified second group of parts. | 02-18-2010 |
20100083029 | Self-Optimizing Algorithm for Real-Time Problem Resolution Using Historical Data - A self-optimizing algorithm for real-time problem resolution using historical data. Upon receiving failure symptom characteristics for a product or process failure, the algorithm queries historical failure data to locate historical failure symptoms and corrective actions matching the failure symptom characteristics. If a total number of the historical corrective actions identified meets a minimum match threshold, the algorithm selectively prunes a failure symptom characteristic having the lowest priority level to form an adjusted search query. The algorithm may repeat the querying, identifying, and determining steps using the adjusted search query until the total number of historical corrective actions identified meets the minimum match threshold. Once the threshold is met, the algorithm sorts the historical corrective actions to form a list of recommended corrective actions for the failure symptom characteristics and provides the list of recommended corrective actions to an end user. | 04-01-2010 |
20100125354 | Hybrid Part Installation Process Combining Mass Part Installation Techniques With Discrete Part Number Assembly Activities - A hybrid data collection and component installation scheme for optimizing equipment cost, throughput, and quality practices in a multi-stage manufacturing environment. A kit comprising a plurality of parts corresponding to an order for a product is received from one of the stages in the multi-stage manufacturing environment. The parts in the kit were validated in the stage using data collected about the plurality of parts in the stage. At a subsequent stage in the manufacturing environment, a determination is made if the product qualifies for mass installation. If the product qualifies for mass installation, a set of parts in the kit is selected for mass installation. The set of parts are re-verified using the data collected in the previous stage in the environment to determine if the set of parts selected for mass installation is valid. If valid, the set of parts are installed en masse. | 05-20-2010 |
20100274601 | SUPPLY CHAIN PERAMETER OPTIMIZATION AND ANOMALY IDENTIFICATION IN PRODUCT OFFERINGS - An illustrative embodiment of a computer-implemented method for maintaining a product offering suite, identifies a subset of proposals from a proposal database maintained on a data processing system, using selected criteria stored on the data processing system, analyzes the subset of proposals using conformance criteria also stored on the data processing system to form an analyzed subset of proposals, and identifies a set of alert instances from the analyzed subset of proposals. The computer-implemented method further updates the product offering suite on the data processing system using information using the set of alert instances. | 10-28-2010 |
20100332008 | Activity Based Real-Time Production Instruction Adaptation - A manufacturing process for automatically delivering an appropriate level of instructions to a manufacturing operator on demand based on the manufacturing operator's level of activity and performance, the particular characteristics of the product being manufactured, and the particular production environment. Responsive to receiving an order for a product, the manufacturing process identifies an authorization level assigned to an operator performing a particular manufacturing activity on a part in the product and assigns a default level of instructions to the operator based on the authorization level. The process collects and models characteristics about the manufacturing environment, performance history of the operator, and knowledge decay of the operator to determine an appropriate level of instructions to provide to the operator performing a particular manufacturing activity. The manufacturing instructions associated with the appropriate level of instructions are then provided to the operator. | 12-30-2010 |
20110030051 | AUTONOMIC MANUFACTURING OPERATOR AUTHORIZATION ADJUSTMENT - Operator authorizations are autonomically adjusted in many ways to automatically account for many different variables. Operator authorization may be adjusted according to an operator's past activity record so previous experience is not lost when the operator is rehired. Operator authorization may be adjusted according to the operator's quality and performance. Operator authorization may also be adjusted by recognizing similar operations to those the operator is authorized to perform, and authorizing the operator to perform one or more similar operations. Operator authorization may also be adjusted to a lesser level or may be revoked for an operation based on the passage of time. A manufacturing system may efficiently track operators taking into account different activity periods, the passage of time, the operator's performance, and similar operations to autonomically adjust the authorization of the operators as needed. | 02-03-2011 |
20120197768 | Method and System for Automatic Inventory Variance Identification - A system for performing an inventory count. A scan of an object is initiated according to a profile in order to perform the inventory count of the object. A scan result is compared with a recorded level for the object to determine if a variance exists between the scan result and the recorded level. A variance analysis is performed if the variance exists. | 08-02-2012 |
20120323638 | PRODUCTION SYSTEM CARRIER CAPACITY PREDICTION PROCESS AND TOOL - A production system includes an information handling system (IHS) having a carrier capacity prediction tool that receives a customer order that may include packaging and carrier requirements. The carrier capacity prediction tool partitions the customer order into work units. The carrier capacity tool determines work unit carrier capacity requirements from historical data that a volumetric weight database stores. If the volumetric weight database does not include sufficient historical information to determine carrier capacity requirements, the carrier capacity tool predicts carrier capacity requirements from best fit or actual packaging data during final packaging of customer goods for shipment. The carrier capacity tool sums all work unit packaging and volumetric weight data for each customer order to generate an aggregate of the total carrier capacity needs for a particular time period for production system shipping. | 12-20-2012 |