Class / Patent application number | Description | Number of patent applications / Date published |
219130500 | With predetermined time variation of arc voltage or current (e.g., programmed) | 67 |
20090039063 | POWER SUPPLY CONFIGURED TO DELIVER AC WELDING-TYPE POWER - A welding-type power source includes a primary inverter configured to generate a first AC power and a transformer having a primary side configured to receive the first AC power and a secondary side configured to deliver a second AC power. The welding-type power source further includes a converter configured to convert the second AC power to DC power and a half-bridge inverter configured to receive the DC power and having a first output and second output configured to deliver respective portions of an AC welding-type power to a welding output to generate a welding-type arc during a welding-type process. An inductance is connected at a first end to the first output and the second output of the half-bridge inverter and connected at a second end to the welding output. Additionally, a circuit is included that is configured to receive an energy stored in the inductance during delivery of one portion of the AC welding-type power and deliver the energy back to the inductance during delivery of another portion of the AC welding-type power. | 02-12-2009 |
20100108654 | WELD PARAMETER INTERFACE - A system and method for determining settings or parameters for a welding-type power source are provided. By presenting an operator with an interface that is positioned along the path of a weld cable and configured to input weld characteristics, an operator is not required to determine electrical parameters for setting a welding-type power source output at the power source. The interface is presented to the operator at a remote welding-type device, such as a wire feeder, a weld robot, a torch, or the like. From the operator-specified weld characteristics, the system and method determine appropriate settings for the power source. In some embodiments, the system and method may automatically set the power source accordingly. | 05-06-2010 |
20100170881 | System and Method of Computing the Operating Parameters of a Forge Welding Machine - A method for setting the operating frequency of a forge welding machine for a preferred width of the of the heat affected zone during a forge weld. A computer program executes a self-tuning routine to determine the operating frequency in response to an inputted value of a preferred width of the heat affected zone. The operating power setting for the forge welding machine may also be determined in combination with the operating frequency in response to an inputted value of weld temperature. | 07-08-2010 |
20110163080 | Method and Apparatus For Welding With Limited Term Software - A method and apparatus for welding uses a power circuit and a controller connected to the power circuit. The controller included a welding program having a limited term. The program may be part of a system, or a stand alone program. The controller has a data port and the welding program and/or an authorization is received by the controller on the data port in one embodiment. The welding program includes a limited time module, a limited time in use module, a limited arc start module, a controlled short circuit program, and/or a pulse program in various embodiments. A second welding program, without a limited term module, may be provided. | 07-07-2011 |
20110198329 | WELD BANK DATA STRUCTURES FOR WELDING APPLICATIONS - A data structure for weld programs associates configuration data for a welding system with a plurality of weld programs and weld sequence data. The data structure allows the welding system to be configured for a particular part, operator, or stage in a welding process, and to be easily reconfigured when the part, operator, or stage changes, providing improved efficiency and flexibility in operation. | 08-18-2011 |
20110240620 | WELDING SYSTEM AND METHOD UTILIZING INTERNAL ETHERNET COMMUNICATIONS - A welding system and method utilizing internal Ethernet communications is provided. One welding system includes a power supply configured to generate power for welding. The power supply includes a first processing circuit for implementing a predetermined welding regime and a first Ethernet interface coupled to the first processing circuit and configured to communicate via an Ethernet protocol. The system also includes a wire feeder coupled to the power supply to receive the power from the power supply and to provide welding wire for welding. The wire feeder includes a second processing circuit for controlling operation of the wire feeder and a second Ethernet interface coupled to the second processing circuit and configured to communicate via an Ethernet protocol. The welding power supply and the wire feeder exchange welding parameter data in accordance with the Ethernet protocol via an Ethernet media cable coupled between the Ethernet interfaces. | 10-06-2011 |
20120145690 | ARC WELDING METHOD AND ARC WELDING APPARATUS - An arc welding method comprising the steps of accelerating a feeding speed of a welding wire to cause shorting between the welding wire and a base metal when a welding end signal is input during a period of arcing, retracting the welding wire backward thereafter until a wire retracting speed reaches a predetermined rate, controlling the wire retracting speed constant at this speed for a predetermined duration of time, then stopping the backward retraction of the welding wire, and then terminating a welding power output after supplying a predetermined amount of welding current for a predetermined duration of time starting from a time when opening of the shorting occurs during the backward retraction of the welding wire. | 06-14-2012 |
20130098886 | REMOTE WELDING SYSTEM AND METHOD - Embodiments of a pendant associated with a multi-process welding power supply that allows a user to switch processes and reverse an output polarity while located remotely from a power supply unit are provided. Certain embodiments include a pendant with a wire spool and wire feeder drive circuitry that is configured to activate spooling during MIG welding. Control circuitry that may include processing circuitry and memory is provided. The control system may disable redundant controls on the power supply unit user interface when the power supply unit is connected to the pendant via a supply cable. Additionally, the control system may set the process, set the polarity, enable or disable a wire feed, and enable or disable gas flow according to inputs received via a user interface on either the power supply unit or the pendant. | 04-25-2013 |
20140027426 | ROOT PASS WELDING SOLUTION - The present systems and methods relate generally to the field of welding systems, and particularly to flux-cored arc welding systems with self-shielded electrodes (FCAW-S). In an embodiment, a tubular welding wire includes a core and a sheath disposed around the core. Further, the tubular welding wire includes greater than approximately 2.4% glassy slag promoter by weight. | 01-30-2014 |
20140042135 | SYSTEM AND METHOD OF RECEIVING OR USING DATA FROM EXTERNAL SOURCES FOR A WELDING SEQUENCE - The invention described herein generally pertains to a system and method for performing a welding operation that is controlled in part by a welding sequence. An input component is provided that receives an input from an operator during a performance of a welding operation in which the input allows control of the welding operation or feedback from the welding operation. In an embodiment, the input component is incorporated or affixed to equipment of the operator. An Radio Frequency Identification (RFID) tag is further utilized to control use of a welding sequence based on wireless data communicated between the RFID tag and an RFID component. | 02-13-2014 |
20140042136 | SYSTEM AND METHOD OF EXPORTING OR USING WELDING SEQUENCER DATA FOR EXTERNAL SYSTEMS - The invention described herein generally pertains to a system and method for collecting one or more welding parameters in real time during creation of one or more welds using a welding sequence. The one or more welding parameters can be associated with a particular welding sequence. Moreover, based on the one or more welding parameters collected, a modeled welding parameter can be generated to increase quality, efficiency, and the like. A collection component collects real time welding parameter data from which a quality manager component creates a modeled welding parameter. The modeled welding parameter can be employed for the welding sequence to monitor or track the welding parameter during a subsequent weld. | 02-13-2014 |
20140042137 | SYSTEM AND METHOD OF EXPORTING OR USING WELDING SEQUENCER DATA FOR EXTERNAL SYSTEMS - The invention described herein generally pertains to a system and method for collecting one or more welding parameters or a weld time during creation of one or more welds using a welding sequence. The one or more welding parameters and/or weld time for each welding sequence is utilized to determine an estimation of consumable depletion for a welding work cell and/or a repair/service to perform on equipment within the welding work cell. Furthermore, the weld time and/or welding parameters can be utilized to manage inventory for a plurality of welding work cells within a welding environment. Other embodiments provided track a cost for a performance of a weld with a welding sequence as well as identifying a workpiece to communicate information related to the one or more welds used for assembly. | 02-13-2014 |
20140158669 | DABBING PULSED WELDING SYSTEM AND METHOD - A pulsed welding regime includes a peak phase in which energy is added to an electrode and a weld puddle, and a molten ball begins to detach from the electrode, followed by a dabbing phase in which current is significantly reduced to place the ball in the weld puddle with addition of little or no energy. The resulting short circuit clears and the system proceeds to a background phase. The current in the dabbing phase is lower than the current during the background phase. The process may be specifically adapted for particular welding wires, and may be particularly well suited for use with cored wires. The dabbing phase allows for lower energy to be transferred to the sheath of such wires, and resets the arc length after each pulse cycle. | 06-12-2014 |
20170232542 | ARC WELDING CONTROL METHOD AND ARC WELDING APPARATUS | 08-17-2017 |
219130510 | Pulsating or periodic output | 53 |
20080230526 | Welding method and welded joint structure - The invention provides a welding system capable of freely controlling the dispersion and concentration of arc heat over the groove face with an extremely narrow gap and a high strength and high quality welded joint structure which is formed by this welding system and which is capable of preventing softening/hardening of the structure, the lowering of the toughness thereof and the generation of a crack. According to the welding system, the melting rate of a welding wire is controlled relative to the welding wire feeding rate by changing the characteristic of an arc current so that the range of behavior and the transfer rate of the arc pole (the arc generating main point at a groove surface) are controlled. Further, the welded joint structure consists of a high strength steel having a superfine grain structure with a carbon equivalent of as low as less than 0.38 and a crystal grain size of less than 7 μm and is welded by a consumable electrode type arc welding method so as to control the arc heat distribution on the groove face of the joint. | 09-25-2008 |
20080245781 | METHOD FOR TANDEM WELDING - The invention relates to a method for the tandem welding of a workpiece with at least two fusible electrodes A and B to which different potentials are applied, wherein between electrode A and workpiece an impulse arc A and between electrode B and workpiece an impulse arc B burns and wherein the impulse arc A has at least one basic and one impulse current phase A with the frequency A and the impulse arc B has at least one basic and one impulse current phase B with the frequency B. According to the invention the frequency B is an integral multiple of the frequency A, while the impulse current phase A and the impulse current phase B do not overlap. | 10-09-2008 |
20080264917 | METAL CORE WELDING WIRE PULSED WELDING SYSTEM AND METHOD - Provided is a welding system and method for controlling a welding system with an improved pulsed waveform suitable for use with metal core welding wires. The waveform includes peak pulses (of voltage, current, power, energy or a combination thereof) that aid in transfer of molten metal from the wire to the weld pool. The pulse duration is sufficiently short to avoid damage to the metal core welding wire. The waveform enables welding of thin metals and reduces spatter. | 10-30-2008 |
20080314884 | Method of Controlling Arc Welding and Welding Apparatus - A wire feeding speed is decreased to a level lower than a base wire feeding speed in a short-circuiting period, and set to the base wire feeding speed in an arcing period. During the arcing period, a welding current is increased to a predetermined peak value by means of current control from the start of arcing to a first predetermined time, the welding current is then supplied with a welding voltage, a source voltage of which is controlled constant, from the first predetermined time to a second predetermined time, and the welding current is decreased to a predetermined base current by means of current control from the second predetermined time until the end of the arcing period. | 12-25-2008 |
20090026186 | Pulse arc welding method - In pulse arc welding, a welding wire is fed at a rate corresponding to a current average set value. An arc is struck by passing a peak current for a peak period and a base current for a base period, where the peak and base periods make one pulse period. The arc transfers a droplet from the wire. The peak period includes a first peak period for a first peak current and a second peak period for a smaller second peak current. The first peak period and current are determined so that an arc anode point is formed at the top of the droplet even if the shield gas mixing ratio deviates from a standard value. The second peak period and current are determined so that one droplet is transferred during every pulse period, and beads are formed with no undercuts. | 01-29-2009 |
20090152252 | Pulse arc welding control method and pulse arc welding device - Disclosed here is a pulse welding control method and a pulse arc welding device capable of improving arc stability, and decreasing the amount of spatters. The structure contains arc short-circuit judging section ( | 06-18-2009 |
20090166344 | Method and Apparatus for Short-Arc Welding - The invention relates to a short-arc welding method and apparatus. According to the method, an electrically periodically changing arc, which is short-circuited periodically by a molten droplet ( | 07-02-2009 |
20090302014 | CONTROL METHOD FOR MIG/MAG-WELDING AND WELDING EQUIPMENT APPLYING THIS METHOD - The present invention refers to a control method and welding equipment for MIG/MAG-welding with presence of short-circuiting droplets between an electrode end and a workpiece. The method comprises establishment of a short-circuiting time, establishment of an arc time, and controlling the energy supplied to the electrode. The energy supply is controlled in such a way that the energy supply is increased if a measured short-circuiting time of a total period time, where the period time is the sum of the short-circuiting time and the arc time, exceeds a defined adjustable set value and decreases if said short-circuiting percentage goes below said set value. | 12-10-2009 |
20100155383 | AC PULSE ARC WELDING CONTROL METHOD - A control method for AC pulse arc welding performed upon application of cyclic AC welding current is provided. The welding current has a cycle including an electrode negative polarity period and an electrode positive polarity period subsequent to the electrode negative polarity period. In the control method, an electrode negative polarity base current and a subsequent electrode negative polarity peak current are applied during the electrode negative polarity period. The electrode negative polarity base current has an absolute value smaller than a first critical value, and the electrode negative polarity peak current has an absolute value greater than the first critical value. Then, an electrode positive polarity peak current is applied during the electrode positive polarity period. The electrode positive polarity peak current has a value greater than a second critical value. | 06-24-2010 |
20100176105 | WELDING OUTPUT CONTROL METHOD AND ARC WELDING EQUIPMENT - A superimposed voltage waveform with a predetermined cycle and amplitude is superimposed on a commanded voltage waveform for a second predetermined time after a first predetermined time elapses within an arcing period in which an arc is produced. The predetermined cycle of the superimposed voltage waveform is shorter than a short-circuit cycle and longer than a control cycle of a welding power supply unit. This suppresses a growth of a weld droplet by being pushed up toward a consumable electrode and suppresses an excessive growth of the droplet over an entire range from a low current range, characterized by frequent short-circuits, to a medium to high current range where short-circuits are less frequent. The droplet is also smoothly transferred to the weld pool in addition to preventing excessive droplet growth. This reduces the generation of spatter, giving a flatter bead appearance. | 07-15-2010 |
20100181296 | PULSE ARC WELDING METHOD - A pulse arc welding method is provided for performing welding by causing welding current to flow through a welding wire and a base metal via a power supply tip. The welding current has a pulse cycle made up of a first peak time, a second peak time and a base time. A first peak current is applied during the first peak time, a second peak current, smaller than the first peak current, is applied during the second peak time, and a base current is applied during the base time. When a tip-base distance between an end of the power supply tip and the base metal is smaller or greater than a reference value, the first peak current is increased or decreased in accordance with the difference between the reference value and the tip-base distance. | 07-22-2010 |
20100200553 | WELDING CONTROL APPARATUS FOR PULSE ARC WELDING OF CONSUMED ELECTRODE TYPE, ARC LENGTH CONTROL METHOD FOR USE WITH THE SAME, AND WELDING SYSTEM INCLUDING THE WELDING CONTROL APPARATUS - A welding control apparatus according to the present invention includes an integrator for starting calculation of a voltage error integral value Sv | 08-12-2010 |
20100230394 | TANDEM PULSE ARC WELDING CONTROL APPARATUS AND SYSTEM THEREFOR - A tandem pulse arc welding control apparatus includes a voltage detector; a voltage setting unit; a pulse-peak-current-reference-value setting circuit; a pulse-base-current-reference-value setting circuit; an error amplifier that calculates a pulse-peak-current variation value and a pulse-base-current variation value; an adder that calculates a pulse-peak-current value; an adder that calculates a pulse-base-current value; a pulse-waveform selection circuit that outputs the pulse-peak-current value in a pulse peak period, and that outputs the pulse-base-current value in a pulse base period; and an output control circuit that controls a current value for a second welding wire. Because an appropriate welding voltage can be obtained with this configuration, a high welding quality can be realized. | 09-16-2010 |
20100237053 | MODIFIED PHASE SHIFTED GATE DRIVE - A modified phase shift scheme that provides the minimum on-time and regulation benefits of the conventional phase shift method with the reduced circulating current benefits of the traditional PWM control. A welding machine comprises an inverter operatively connected to a controller, wherein the controller controls a welding process of the welding machine using modified phase shifted switching of the inverter. | 09-23-2010 |
20100288742 | ARC WELDING METHOD - A consumable electrode type arc welding method for generating arc between a plate-shaped work and a welding wire by a mixed shield gas including argon gas to weld the plate-shaped work, includes:
| 11-18-2010 |
20110042365 | WELDING METHOD AND WELDING JOINT STRUCTURE - The invention provides a welding system capable of freely controlling the dispersion and concentration of arc heat over the groove face with an extreamly narrow gap and a high strength and high quality welded joint structure which is formed by this welding system and which is capable of preventing softening/hardening of the structure, the lowering of the toughness thereof and the generation of a crack. According to the welding system, the melting rate of a welding wire is controlled relative to the welding wire feeding rate by changing the characteristic of an arc current so that the range of behavior and the transfer rate of the arc pole (the arc generating main point at a groove surface) are controlled. Further, the welded joint structure consists of a high strength steel having a superfine grain structure with a carbon equivalent of as low as less than 0.38 and a crystal grain size of less than 7 μm and is welded by a consumable electrode type arc welding method so as to control the arc heat distribution on the groove face of the joint. | 02-24-2011 |
20110114612 | Method and Apparatus For Welding - A method and apparatus for welding include initiating a pulse welding process includes initiating a welding arc by providing CC type welding power, maintaining the arc by providing CV type power. Then, pulse type welding power is provided. The method and system can be used to start short circuit, or other welding processes by providing short circuit power, or welding power of a given mode, instead of providing pulse power. Also, in one alternative, a method and system of initiating a pulse, short circuit, or given welding process includes initiating a welding arc by providing CC type welding power at least until a pseudo-equilibrium for the arc is established. Then, providing welding power in a pulse, short circuit, or the given mode. | 05-19-2011 |
20110248007 | ARC WELDING METHOD AND ARC WELDING APPARATUS - A base metal composed of a plurality of metallic materials having an oxygen content of 10 ppm is first preheated partly or overall. Then AC (alternating current) current is made to pass through the preheated base metal and an electrode so as to generate an arc for welding the metallic materials. The waveform of the current is changed with time between a peak current value and a base current value excluding a current of zero value only in one of plus and minus polarity sides of the current. A current ratio defined by dividing a current amplitude between the peak and base current values by a current average of the alternating current is a range of 0.5 to 2.0. The alternating current has a frequency of 500 Hz or higher. | 10-13-2011 |
20120074115 | METHOD FOR CHANGING A WELDING PROCESS DURING A WELDING OPERATION AND METHOD FOR APPLYING HEAT PRIOR TO A WELDING OPERATION - The invention relates to a method for changing a welding process during a welding operation, wherein the change is carried out from a welding process that was conducted to a subsequent welding process during a short circuit between a melting welding wire and a workpiece, and to a method for applying heat prior to a welding operation. In order to achieve a welding process with high process stability, it is provided that, upon detecting the short circuit of the welding process that is conducted, the welding wire ( | 03-29-2012 |
20120097656 | APPARATUS AND METHOD FOR PULSE WELDING WITH AC WAVEFORM - A pulse welding welder is provided which provides a pulse welding waveform to a workpiece to be welded. The welding waveform has a plurality of welding cycles and each of the cycles has a droplet transfer peak pulse and a background portion with a first polarity and an opposite polarity portion which precedes the droplet transfer peak pulse and is after the background portion. | 04-26-2012 |
20120248081 | METHOD FOR DETERMINING ARC CONSISTENCY IN PULSED GAS METAL ARC WELDING SYSTEMS - A welding system or an enterprise using welding systems can communicate with cloud-based resources for the provision of services and products to facilitate the welding operations. The communications may be via wired or wireless media, and may be direct, or through other components, such as enterprise networks, peripheral devices, and so forth. The cloud-based resources may provide for storage of data, particularly welding data, processing of data, welding protocols, specifications and processes, financial transactions for the purchase, licensing or use of welding-related products and services, welding training, and so forth. | 10-04-2012 |
20130112675 | APPARATUS AND METHOD FOR SHORT CIRCUIT WELDING WITH AC WAVEFORM - A system and method is provided in which a surface tension transfer welding function is employed where the welding waveform switches polarity during welding when a short circuit event is detected. | 05-09-2013 |
20130112676 | HYBRID PULSED-SHORT CIRCUIT WELDING REGIME - Welding power is generated by first generating two different current waveforms, and comparing the waveform values for control intervals to select which waveform provides the greater current. The waveforms are for different transfer modes, such as one for a pulsed arc portion, and another for a short-circuit transfer mode or for short-circuit clearing. The waveforms may be programmed by settings in a state machine. A balance or relative prioritization in the comparison may be influenced by user inputs. The resulting hybrid process has aspects of both spray transfer and short-circuit transfer modes. | 05-09-2013 |
20130153557 | DC ELECTRODE NEGATIVE ROTATING ARC WELDING METHOD AND SYSTEM - A welding operation is performed by moving or rotating an arc in a welding torch, and feeding a metal cored wire through the torch in a direct current, electrode negative welding process. The electrode may include one or more arc stabilizers. The welding process may be pulsed or non-pulsed. Moreover, the process may be used with a number of different base metals intended to be welded, such as thin plate, galvanized metals, painted metals, coated metals, and so forth. | 06-20-2013 |
20130264321 | METHODS AND APPARATUS FOR IMPROVED LOW CURRENT AC/DC TIG WELDING AND STARTING - A TIG welder and methodologies for providing an output welding current in a welding circuit. The welder has main and background power supplies. The main supply has an SCR network which selectively connects a transformer secondary winding to the welding circuit according to SCR control signals. The background supply is connected to the SCR network, which selectively connects the second power supply to the welding circuit according to the SCR control signals. The SCR network may have first and second SCRs operating according to first and second SCR control signals from a control circuit, where the control circuit is connected to the SCR network and the second power supply and selectively connects the SCR control signals to the SCR network according to the setpoint current value. | 10-10-2013 |
20130270242 | METHODS AND APPARATUS FOR IMPROVED LOW CURRENT AC/DC TIG WELDING AND STARTING - A TIG welder and methodologies for providing an output welding current in a welding circuit. The welder has main and background power supplies. The main supply has an SCR network which selectively connects a transformer secondary winding to the welding circuit according to SCR control signals. The background supply is connected to the SCR network, which selectively connects the second power supply to the welding circuit according to the SCR control signals. The SCR network may have first and second SCRs operating according to first and second SCR control signals from a control circuit, where the control circuit is connected to the SCR network and the second power supply and selectively connects the SCR control signals to the SCR network according to the setpoint current value. | 10-17-2013 |
20130299476 | ARC WELDING CONTROL METHOD AND ARC WELDING DEVICE - Disclosed is a consumable electrode arc welding in which short-circuit welding is performed by alternating short-circuits and arcs while a welding wire is fed automatically. In this method, a short-circuit state and an arc state are alternately generated by feeding the welding wire in periodically alternating forward and backward directions at a predetermined frequency and a predetermined velocity amplitude with reference to a basic wire feed speed based on a set current. The speed of periodic feeding of the welding wire is controlled in such a manner that the waveform to feed the welding wire is different between the forward and backward directions. | 11-14-2013 |
20140001168 | PARALLEL STATE-BASED CONTROLLER FOR A WELDING POWER SUPPLY | 01-02-2014 |
20140021183 | METHOD AND SYSTEM FOR GAS METAL ARC WELDING AND A CONTACT TIP USED FOR THE SAME - A method and system with a welding torch having a contact tip which has an upper portion and a lower portion, where the upper portion and the lower portion are electrically isolated from each other and each of the upper portion and the lower portion make contact with the same electrode during a welding operation. A first power supply is coupled to the upper portion which provides a first current to the upper portion during the welding operation, and a second power supply is coupled to the second portion which provides a second current during the welding operation. The first and second currents are accumulated in the electrode during welding to provide a welding waveform. The first power supply can have a higher inductance than the second power supply. | 01-23-2014 |
20140042139 | ELECTRIC ARC WELDER SYSTEM WITH WAVEFORM PROFILE CONTROL FOR CORED ELECTRODES - An electric arc welder for creating a welding process in the form of a succession of AC waveforms between a particular type of cored electrode, with a sheath and core, and a workpiece by a power source comprising a high frequency switching device for creating the individual waveforms in the succession of waveforms, each waveform having a profile is formed by the magnitude of each of a large number of short current pulses generated at a frequency of at least 18 kHz where the profile is determined by the input signal to a wave shaper controlling the short current pulses; a circuit to create a profile signal indicative of the particular type of electrode; and a select circuit to select the input signal based upon the profile signal whereby the wave shaper causes the power source to create a specific waveform profile for the particular type of cored electrode. | 02-13-2014 |
20140124491 | METHOD AND SYSTEM TO CONTROL HEAT INPUT IN A WELDING OPERATION - A system for and method of controlling the heat input in a welding operation are provided. The system includes an arc welding power supply configured to output a welding waveform to a welding torch. The welding power supply includes a waveform generator to generate an output welding waveform. The power supply also includes a controller to optimize the output welding waveform based on a desired welding temperature. The optimization is performed by adjusting at least one of a power ratio and a duration ratio. The power ratio is a ratio of a power of a negative portion of the welding waveform to a power of a positive portion of the welding waveform, and the duration ratio is a ratio of a duration of a negative portion of the welding waveform to a duration of a positive portion of the welding waveform. The desired welding temperature is one of a temperature setpoint and a temperature range. | 05-08-2014 |
20140124492 | METHOD AND SYSTEM TO CONTROL HEAT INPUT IN A WELDING OPERATION - A system for and method of controlling the heat input in a welding operation are provided. The system includes an arc welding power supply configured to output a welding waveform to a welding torch. The welding power supply includes a waveform generator to generate an output welding waveform. The power supply also includes a controller to optimize the output welding waveform based on one of a desired RMS voltage set point and a desired RMS voltage range. The optimization is performed by adjusting at least one of a power ratio and a duration ratio. The power ratio is a ratio of a power of a negative portion of the welding waveform to a power of a positive portion of the welding waveform, and the duration ratio is a ratio of a duration of a negative portion of the welding waveform to a duration of a positive portion of the welding waveform. | 05-08-2014 |
20140175073 | POWER SUPPLY DEVICE FOR ARC WELDING, ARC WELDING SYSTEM, AND CONTROL METHOD OF POWER SUPPLY DEVICE FOR ARC WELDING - A power supply device for arc welding according to an embodiment includes a constrained short-circuit opening unit and a reexecuting unit. The constrained short-circuit opening unit reduces, when a change amount of a welding voltage becomes not less than a predetermined threshold while raising a welding current between a consumable electrode and a workpiece, the welding current for a predetermined time interval to execute a constrained short-circuit opening process for opening the short-circuit state. The reexecuting unit makes the constrained short-circuit opening unit reexecute the constrained short-circuit opening process after the constrained short-circuit opening process is executed. | 06-26-2014 |
20140175074 | Method and Apparatus For Pulse Welding - A method and system for pulse welding provides an output pulse waveform. The waveform has at least a frequency from a range of available frequencies not limited to harmonic frequencies. The waveform provides power suitable for welding, and has a plurality of background portions alternating with a plurality of peak portions. A transition down occurs from the peak portion to the background portion with a first acceleration and a transition up occurs from the background portion to the peak portion with a second acceleration. At least one of the first and second accelerations are non-zero over at least most of the transition. The waveform is preferably created by switching an inverter. Both accelerations may be non-zero, and each transition may have two accelerations, one negative closer to the peak, and one positive closer to the background. The accelerations may be constant with opposite polarity. Preferably the process is current controlled during the transitions. The process frequency may be fixed or varying. | 06-26-2014 |
20140203007 | COOPERATIVE WELDING SYSTEM - The present invention includes a welding system that has at least two metal inert gas (MIG) welders configured to perform a cooperative pulsed MIG welding process. The welding system also includes at least one communications link connecting the at least two MIG welders to deliver at least one of subordination commands and superiority commands to either of the at least two MIG welders to synchronize the cooperative pulsed MIG welding process. | 07-24-2014 |
20140251971 | ELECTRIC ARC WELDER USING HIGH FREQUENCY PULSES AND NEGATIVE POLARITY - An electric arc welder including a high speed switching power supply with a controller for creating high frequency current pulses with negative polarity components through the gap between a workpiece and a welding wire advancing toward the workpiece, where the pulses and a background current defining a series of weld cycles. A wave shape generator defines the shape of the pulses and the background current including a controlled ramp up and/or ramp down in each of said cycles, and a circuit to change the shapes of the pulses and/or background current in a repeating pattern in each of the weld cycles, including a negative current in at one of said pulses. The shape change in a cycle can be between first and second shapes or by a rhythmic AC modulation. | 09-11-2014 |
20140263242 | APPARATUS AND METHOD FOR WELDING WITH AC WAVEFORM - A welder power supply and welding method are provided which welds in a DCEN state, but when a short circuit is detected the current waveform switches to an EP state and the short circuit is cleared while the electrode has a positive polarity. | 09-18-2014 |
20140263243 | ELECTRODE NEGATIVE PULSE WELDING SYSTEM AND METHOD - A welding system includes a power source configured to generate power and deliver the power to a welding torch. The power is provided in accordance with an electrode negative pulse welding regime that includes a cyclic peak, followed by a stabilization phase, then a return to a background level. The stabilization phase has a generally parabolic current shape, and is performed in a current-closed loop manner until a transition point, where control becomes voltage-closed loop until the background level is reached. Resulting weld performance is improved, with a globular-like transfer mode, reduced shorts and enhanced arc stability. | 09-18-2014 |
20140299588 | METHOD AND APPARATUS FOR ARC WELDING BY CONTROLLING WELDING CURRENT - A method for performing arc welding includes steps of: preparing two work pieces each having fused portion, being butted against one another; preparing a welding electrode which is a non-consumable type electrode used for performing arc welding to the two work pieces, the welding electrode being disposed to face the two work pieces; applying welding current to the welding electrode so as to have the two work pieces welded; and performing a current changing step to change an amount of the welding current to be decreased so as to have a fused portion of at least one of the two work pieces move toward the other work piece for adhesion to the fused portion of the other work piece or for adhesion to the other work piece itself. | 10-09-2014 |
20140346159 | METHOD OF AC WELDING WITH CORED ELECTRODE - A method of arc welding with a cored electrode comprising creating a positive waveform with a first shape and having a first time; creating a negative waveform with a second shape and having a second time; making one of the first and second shapes greater in magnitude than the other of the shapes; and, adjusting the percentage relationship of the first and second times so the time of the shape with the greater magnitude is substantially less than the time of the other shape. | 11-27-2014 |
20140360997 | ARC WELDING APPARATUS, ARC WELDING SYSTEM, AND ARC WELDING METHOD - An arc welding apparatus includes a difference calculator configured to calculate a difference voltage value by subtracting a welding voltage value from a target voltage value; a speed setter configured to set an advancing speed and a retreating speed of a welding consumable with respect to a workpiece to increase a ratio of a magnitude of the retreating speed to a magnitude of the advancing speed corresponding to an increase in the difference voltage value; and a driver configured to drive the welding consumable at the advancing speed and the retreating speed to generate a short circuit condition and an arc condition. | 12-11-2014 |
20150028010 | SYSTEM AND METHOD OF CONTROLLING HEAT INPUT IN TANDEM HOT-WIRE APPLICATIONS - A system and method is provided. The system includes a high intensity energy source to create a molten puddle on a surface of a workpiece and a wire feeder that feeds a wire to the molten puddle via a contact tube. The system also includes a power supply that outputs a first heating current during a first mode of operation and a second heating current during a second mode of operation. The system further includes a controller that initiates the first mode of operation in the power supply to heat the wire to a desired temperature and switches the power supply from the first mode of operation to the second mode of operation to create a micro-arc. The second mode of operation provides at least one of an increased heat input to the molten puddle and an increased agitation of the molten puddle relative to the first mode of operation. | 01-29-2015 |
20150028011 | SYSTEM AND METHOD OF CONTROLLING HEAT INPUT IN TANDEM HOT-WIRE APPLICATIONS - A system and method is provided. The system includes a high intensity energy source to create a molten puddle on a surface of a workpiece and a wire feeder that feeds a wire to the molten puddle via a contact tube. The system also includes a power supply that outputs a first heating current during a first mode of operation and a second heating current during a second mode of operation. The system further includes a controller that initiates the first mode of operation in the power supply to heat the wire to a desired temperature and switches the power supply from the first mode of operation to the second mode of operation to create a micro-arc. The second mode of operation provides at least one of an increased heat input to the molten puddle and an increased agitation of the molten puddle relative to the first mode of operation. | 01-29-2015 |
20150028012 | SYSTEM AND METHOD OF CONTROLLING HEAT INPUT IN TANDEM HOT-WIRE APPLICATIONS - A system and method is provided. The system includes a high intensity energy source to create a molten puddle on a surface of a workpiece and a wire feeder that feeds a wire to the molten puddle via a contact tube. The system also includes a power supply that outputs a first heating current during a first mode of operation and a second heating current during a second mode of operation. The system further includes a controller that initiates the first mode of operation in the power supply to heat the wire to a desired temperature and switches the power supply from the first mode of operation to the second mode of operation to create a micro-arc. The second mode of operation provides at least one of an increased heat input to the molten puddle and an increased agitation of the molten puddle relative to the first mode of operation. | 01-29-2015 |
20150076129 | TIG WELDING SYSTEM - A TIG welding system is provided including a power source having a controller in communication therewith, the controller having a memory storing at least one waveform; a welding torch including an electrode electrically connected to the controller, the electrode having a length and a diameter; an amperage input in communication with the controller and adapted to receive a user-selected welding amperage; wherein in the controller is programmed to select one of the at least one waveform based on the user-selected amperage and apply power from the power source to the electrode according to the selected at least one waveform; wherein the at least one waveform includes an arc initiation stage including at least one pulse, wherein during the arc initiation stage, the controller is configured to prevent user control of an arc current or voltage, wherein upon attaining a steady state at the user-selected welding amperage, the controller is configured to permit user control of the arc current or voltage applied to the electrode. | 03-19-2015 |
20150096966 | ARC WELDER AND METHOD FOR CONTROLLING ARC WELDING - An arc welder alternately repeats a short circuit period in which a wire and a welding object are short-circuited and an arc period in which an arc occurs between the wire and the welding object. The arc welder includes a welding output section, a joint type setting section, a storage section, and a waveform parameter determining section. The welding output section performs welding output, and the joint type setting section sets a joint type. The storage section stores a plurality of combinations of joint types and waveform parameters. The waveform parameter determining section determines a waveform parameter based on the joint type set by the joint type setting section and the plurality of combinations. The welding output section performs welding output based on the waveform parameter determined by the waveform parameter determining section. Thus, vaporized zinc is easily released and sufficient welding is performed. | 04-09-2015 |
20150122788 | Welding Module - Welding systems are presented, in which a single power source provides a first DC output to a plurality of digital waveform controlled chopper modules. Welding modules are also disclosed for converting an input DC signal to a welding signal, which are comprised of a down-chopper for providing a welding signal waveform according to a pulse width modulated switching signal, along with a digital waveform controller providing the switching signal according to a desired waveform. | 05-07-2015 |
20150343549 | MULTIPLE ELECTRODE WELDING SYSTEM WITH REDUCED SPATTER - A system and method of electric arc welding that includes a welding apparatus having a plurality of welding machines, e.g., tandem welding, and a synchronizing controller. The synchronizing controller controls the phase relationship of the welding waveforms associated with the welding machines. Portions of the welding waveforms can be modified to include a short-clearing routine that minimizes spatter. The synchronizing controller modifies portions of the welding waveforms such that the short-clearing intervals begin at different times to avoid interference between the signals associated with short-clearing. | 12-03-2015 |
20160067808 | SYSTEM AND METHOD FOR OSCILLATING WAVEFORMS TO REDUCE MAGNETIC ARC BLOW - The invention described herein generally pertains to a system and method related to reducing magnetic arc blow by adjusting a current welding waveform that is used to create an arc between a workpiece and an electrode. The invention can provide a welder system that includes a component that detects an amount of magnetic field related to arc blow, wherein a controller can adjust the current welding waveform to reduce the amount of magnetic field related to arc blow. In an embodiment, the welder system can utilize the current welding waveform with a first waveform portion that delivers a first amount of energy to the workpiece and a second waveform portion that delivers a second amount of energy to the workpiece. A controller of the welder system can be configured to adjust the first waveform portion or the second waveform portion to equalize, within a tolerance, the first amount of energy and the second amount of energy. | 03-10-2016 |
20160074954 | ELECTRODE NEGATIVE PULSE WELDING SYSTEM AND METHOD - A welding system includes a power source configured to generate power and deliver the power to a welding torch. The power is provided in accordance with an electrode negative pulse welding regime that includes a cyclic peak, followed by a stabilization phase, then a return to a background level. The stabilization phase has a generally parabolic current shape, and is performed in a current-closed loop manner until a transition point. Resulting weld performance is improved, with a globular-like transfer mode, reduced shorts and enhanced arc stability. | 03-17-2016 |
20160082539 | SYSTEM AND METHOD FOR GROUND SWITCHING - The invention described herein generally pertains to a system and method related to reducing magnetic arc blow and steering the arc with two or more ground connections on the workpiece. The invention employs an AC switch component that is configured to activate one of the two or more ground connections to complete an electrical connection via the arc between the electrode and the workpiece. The activated ground connection can be used to counteract a buildup of magnetic field due to arc blow. Moreover, AC switch component can be configured to manipulate a direction of an arc based on activated a ground connection. In addition, AC switch component can oscillate between two or more ground connections to agitate a puddle formed by an electrode to release gas from the puddle and reduce porosity of a resulting weld. | 03-24-2016 |
20160144444 | DABBING PULSED WELDING SYSTEM AND METHOD - A pulsed welding regime includes a peak phase in which energy is added to an electrode and a weld puddle, and a molten ball begins to detach from the electrode, followed by a dabbing phase in which current is significantly reduced to place the ball in the weld puddle with addition of little or no energy. The resulting short circuit clears and the system proceeds to a background phase. The current in the dabbing phase is lower than the current during the background phase. The process may be specifically adapted for particular welding wires, and may be particularly well suited for use with cored wires. The dabbing phase allows for lower energy to be transferred to the sheath of such wires, and resets the arc length after each pulse cycle. | 05-26-2016 |
20160151852 | WELDING CONTROL METHOD AND CONTROL APPARATUS | 06-02-2016 |