| Class / Patent application number | Description | Number of patent applications / Date published |
|---|
| 175432000 | With support detail | 26 |
| 20090095538 | Polycrystalline Diamond Composite Constructions Comprising Thermally Stable Diamond Volume - PCD composite constructions comprise a diamond body bonded to a substrate. The diamond body comprises a thermally stable diamond bonded region that is made up of a single phase of diamond crystals bonded together. The diamond body includes a PCD region bonded to the thermally stable region and that comprises bonded together diamond crystals and interstitial regions interposed between the diamond crystals. The PCD composite is prepared by combining a first volume of PCD) with a second volume of diamond crystal-containing material consisting essentially of a single phase of bonded together diamond crystals. A substrate is positioned adjacent to or joined to the first volume. The first and second volumes are subjected to high pressure/high temperature process conditions, during process the first and second volumes form a diamond bonded body that is attached to the substrate, and the second volume forms the thermally stable diamond bonded region. | 04-16-2009 |
| 20090057033 | HIGH ENERGY CUTTING ELEMENTS AND BITS INCORPORATING THE SAME - High energy cutting elements and bits incorporating the same are provided. The cutting elements have at least a portion of their cutting layers which will be exposed to high temperatures during drilling formed from a PCBN material capable of operating at temperatures of at least 1000° C. | 03-05-2009 |
| 20130068538 | CUTTING ELEMENTS FOR EARTH-BORING TOOLS, EARTH-BORING TOOLS INCLUDING SUCH CUTTING ELEMENTS, AND RELATED METHODS - Cutting elements for earth-boring tools include one or more recesses and/or one or more protrusions in a cutting face of a volume of superabrasive material. The superabrasive material may be disposed on a substrate. The cutting face may be non-planar. The recesses and/or protrusions may include one or more linear segments. The recesses and/or protrusions may comprise discrete features that are laterally isolated from one another. The recesses and/or protrusions may have a helical configuration. The volume of superabrasive material may comprise a plurality of thin layers, at least two of which may differ in at least one characteristic. Methods of forming cutting elements include the formation of such recesses and/or protrusions in and/or on a cutting face of a volume of superabrasive material. Earth-boring tools include such cutting elements, and methods of forming earth-boring tools include attaching such a cutting element to a tool body. | 03-21-2013 |
| 20130118813 | CUTTING ELEMENTS HAVING LATERALLY ELONGATED SHAPES FOR USE WITH EARTH-BORING TOOLS, EARTH-BORING TOOLS INCLUDING SUCH CUTTING ELEMENTS, AND RELATED METHODS - A cutting element for an earth-boring tool includes a volume of superabrasive material on a substrate. The cutting element has an elongated shape in a lateral dimension parallel to a front cutting face of the cutting element, and has a maximum lateral width in a first direction parallel to the front cutting face of the cutting element and a maximum lateral length in a second perpendicular direction parallel to the front cutting face of the cutting element. The maximum lateral length is significantly greater than the maximum lateral width. An earth-boring tool includes one or more such cutting elements mounted to a body of the earth-boring tool. A method of forming such an earth-boring tool includes selecting at least one such cutting element and mounting the cutting element to a body of an earth-boring tool. | 05-16-2013 |
| 20090178856 | Drill Bit and Cutter Element Having a Fluted Geometry - A drill bit for cutting a borehole having a borehole sidewall, corner and bottom, the drill bit comprises a bit body including a bit axis. In addition, the drill bit comprises a rolling cone cutter mounted on the bit body and adapted for rotation about a cone axis. Further, the drill bit comprises at least one insert having a base portion secured in the rolling cone cutter and having a cutting portion extending therefrom. The cutting portion of the at least one insert has a cutting surface including at least one flute. | 07-16-2009 |
| 20090183925 | THERMALLY STABLE POLYCRYSTALLINE DIAMOND CUTTING ELEMENTS AND BITS INCORPORATING THE SAME - Cutting elements are provided having substrates including end surfaces. TSP material layers extend over only a portion of the end surfaces or extend into the substrates below the end surfaces. Bits incorporating such cutting elements are also provided. | 07-23-2009 |
| 20090152018 | POLYCRYSTALLINE DIAMOND COMPACTS, AND RELATED METHODS AND APPLICATIONS - Embodiments of the invention relate to polycrystalline diamond compacts (“PDCs”) and methods of fabricating such PDCs. In an embodiment of a “two-step” manufactured PDC, a PDC includes a substrate and a pre-sintered polycrystalline diamond (“PCD”) table bonded to the substrate. The pre-sintered PCD table includes bonded diamond grains defining interstitial regions. At least a portion of the interstitial regions include at least one material disposed therein selected from a silicon-cobalt alloy, silicon carbide, cobalt carbide, or a mixed carbide of silicon and cobalt. The pre-sintered PCD table lacks an intermediate contaminant region therein that includes at least one type of fabrication by-product generated during the fabrication of the pre-sintered PCD table. | 06-18-2009 |
| 20080264697 | Retention for an Insert - In one aspect of the present invention, a tensioning element adapted to connect a first object to a second object. The tensioning element comprising a breakaway tensile bearing interlocking geometry on a first end, a thread form on a second end, and a breakaway torque bearing feature affixed to the first end. | 10-30-2008 |
| 20080236900 | CUTTING ELEMENT APPARATUSES AND DRILL BITS SO EQUIPPED - A cutting element assembly for use on a rotary drill bit for forming a borehole in a subterranean formation. A cutting element assembly includes a cutting element having a substrate. The cutting element assembly additionally includes a superabrasive material bonded to the substrate. The substrate extends from an end surface to a back surface. A base member is also coupled to the back surface of the substrate. Additionally, a recess is defined in the base member and a structural element is coupled to the base member. The cutting element assembly also includes a biasing element configured to selectively bias the structural element. | 10-02-2008 |
| 20100126779 | CUTTING ELEMENT AND A METHOD OF MANUFACTURING A CUTTING ELEMENT - The present disclosure relates in one aspect to a cutting element comprising a substrate and a cutting layer disposed on a surface of the substrate. The cutting layer comprises an ultra hard material. The substrate comprises tungsten carbide and a metal binder. The substrate has a magnetic saturation value in the range of from 80% to less than 85%. In another aspect, the magnetic saturation value may increase within the substrate along a gradient, wherein proximal to the interface with the cutting layer, the substrate has a magnetic saturation value in the range of from 80% to less than 85%. Also included are drill bits incorporating such cutting elements. Additionally, the present disclosure relates to methods of manufacturing cutting elements. | 05-27-2010 |
| 20090000827 | CUTTER POCKET HAVING REDUCED STRESS CONCENTRATION - A method for forming a drag bit using displacements having a rounded end that creates a cutter pocket having a rounded rear portion. The displacement may comprise an insert on the rounded end that remains in the drag bit during and after formation. A cutter element may then be attached to the upper portion of the insert. The rounded shape of the insert provides a more even force distribution. | 01-01-2009 |
| 20100258355 | Self Positioning Cutter And Pocket - A self positioning cutter element and cutter pocket for use in a downhole tool having one or more cutting elements. The self positioning cutter element includes a substrate and a wear resistant layer coupled to the substrate. The cutter element includes a cutting surface, a coupling surface, and a longitudinal side surface forming the circumferential perimeter of the cutter element and extending from the cutting surface to the coupling surface. The cutter element has one or more indexes formed on at least a portion of the coupling surface. In some embodiments, the index also is formed on at least a portion of the longitudinal side surface. Hence, the coupling surface is not substantially planar. Additionally, at least a portion of the longitudinal side surface does not form a substantially uniform perimeter. The cutter pocket also is indexed to correspond and couple with the indexing of the cutter element. | 10-14-2010 |
| 20100219001 | ROLLING CUTTER - A cutting element for a drill bit that includes an outer support element having at least a bottom portion and a side portion; and an inner rotatable cutting element, a portion of which is disposed in the outer support element, wherein the inner rotatable cutting element includes a substrate and a diamond cutting face having a thickness of at least 0.050 inches disposed on an upper surface of the substrate; and wherein a distance from an upper surface of the diamond cutting face to a bearing surface between the inner rotatable cutting element and the outer support element ranges from 0 to about 0.300 inches is disclosed. | 09-02-2010 |
| 20100300767 | Diamond Bonded Construction with Improved Braze Joint - Diamond bonded constructions comprise a body comprising a plurality of bonded together diamond grains with interstitial regions disposed between the grains that are substantially free of the catalyst material used to initially sinter the body. A metallic substrate is attached to the body, and a braze joint is interposed between the body and the substrate. The body is metallized to include a metallic material disposed along a substrate attachment surface in contact with the braze joint, wherein the metallic material is different from the braze joint material. The metallic material may exist within a region of the body extending fully or partially into the body, and/or may exist as a layer extending away from the substrate attachment surface. The body includes a working surface characterized by empty interstitial regions or by interstitial regions filled with an infiltrant material, wherein the infiltrant material is different from the metallizing material. | 12-02-2010 |
| 20100059290 | APPARATUS AND SYSTEM TO ALLOW TOOL PASSAGE AHEAD OF A BIT - Drill bits are enable the use of tools in a wellbore when it is undesirable or impossible to remove the drill bit. Drill bits include a drill bit insert, a latch assembly, a housing, a running tool, and a shaft trigger to operate the latch assembly. | 03-11-2010 |
| 20110073380 | PRODUCTION OF REDUCED CATALYST PDC VIA GRADIENT DRIVEN REACTIVITY - A method of forming a PDC cutter having solvent metal catalyst located adjacent the diamond and/or in the diamond and a layer of reactive material on the layer of diamond, the layer of reactive material for promoting the flow of the solvent metal catalyst material from the layer of diamond under high pressure and high temperature. | 03-31-2011 |
| 20110067929 | POLYCRYSTALLINE DIAMOND COMPACTS, METHODS OF MAKING SAME, AND APPLICATIONS THEREFOR - In an embodiment, a polycrystalline diamond compact (“PDC”) comprises a cemented carbide substrate including a first cemented carbide portion exhibiting a first concentration of chromium carbide and a second cemented carbide portion bonded to the first cemented carbide portion and exhibiting a second concentration of chromium carbide that is greater than the first concentration. The PDC further comprises a polycrystalline diamond (“PCD”) table bonded to the first cemented carbide portion. The PCD table includes a plurality of bonded diamond grains exhibiting diamond-to-diamond bonding therebetween, with the plurality of bonded diamond grains defining a plurality of interstitial regions. The PCD table includes chromium present in a concentration less than about 0.25 weight %. | 03-24-2011 |
| 20080223622 | Earth-boring tools having pockets for receiving cutting elements therein and methods of forming such pockets and earth-boring tools - Methods of forming cutting element pockets in earth-boring tools include machining at least one recess to define at least one surface of a cutting element pocket using a cutter oriented at an angle to a longitudinal axis of the cutting element pocket. Methods of forming earth-boring tools include forming a bit body and forming at least one cutting element pocket therein using a rotating cutter oriented at an angle relative to a longitudinal axis of the cutting element pocket being formed. Earth-boring tools have a bit body comprising a first surface defining a lateral sidewall of a cutting element pocket, a second surface defining an end wall of the cutting element pocket, and another surface defining a groove located between the first and second surfaces that extends into the body to enable a cutting element to abut against an area of the lateral sidewall and end wall of the pocket. | 09-18-2008 |
| 20120012402 | Alloys With Low Coefficient Of Thermal Expansion As PDC Catalysts And Binders - A cutting table includes a lattice structure and a catalyst material deposited within voids formed within the lattice. The catalyst material is deposited in the voids during a sintering process that forms the lattice. The catalyst material has a coefficient of thermal expansion that is less than that of cobalt. The catalyst material is any one of chromium, tantalum, ruthenium, an alloy of cobalt, an alloy of a Group VIII metal and at least one non-catalyst metal, an alloy of two or more Group VIII metals, or a eutectic alloy. In certain embodiments, the catalyst material has a thermal conductivity that is greater than that of cobalt. In certain embodiments, the cutting table is bonded to a substrate, which is formed from a substrate material and a binder material. In some embodiments, the binder material and the catalyst material are the same; while in others, they are different. | 01-19-2012 |
| 20090152017 | POLYCRYSTALLINE DIAMOND CONSTRUCTION WITH CONTROLLED GRADIENT METAL CONTENT - Polycrystalline diamond constructions comprises a diamond body attached to a metallic substrate, and having an engineered metal content. The body comprises bonded together diamond crystals with a metal material disposed interstitially between the crystals. A body working surface has metal content of 2 to 8 percent that increases moving away therefrom. A transition region between the body and substrate includes metal rich and metal depleted regions having controlled metal content that provides improved thermal expansion matching/reduced residual stress. A point in the body adjacent the metal rich zone has a metal content that is at least about 3 percent by weight greater than that at a body/substrate interface. The metal depleted zone metal content increases gradually moving from the body, and has a thickness greater than 1.25 mm. Metal depleted zone metal content changes less about 4 percent per millimeter moving along the substrate. | 06-18-2009 |
| 20100012389 | METHODS OF FORMING POLYCRYSTALLINE DIAMOND CUTTERS - A method for forming a cutting element that includes forming at least one cavity in at least one surface of a polycrystalline abrasive body; placing the polycrystalline abrasive body adjacent a substrate such that an opening of at least one cavity is adjacent the substrate at an interface, wherein an interface surface of the substrate is non-mating with the polycrystalline abrasive body; and subjecting the polycrystalline abrasive body and substrate to high pressure/high temperature conditions is disclosed. | 01-21-2010 |
| 20110120782 | POLYCRYSTALLINE DIAMOND COMPACT INCLUDING A SUBSTRATE HAVING A RAISED INTERFACIAL SURFACE BONDED TO A LEACHED POLYCRYSTALLINE DIAMOND TABLE, AND APPLICATIONS THEREFOR - In various embodiments, a polycrystalline diamond compact (“PDC”) comprises a substrate including an interfacial surface having a raised region. The PDC comprises a polycrystalline diamond (“PCD”) table bonded to the interfacial surface of the substrate. The PCD table defines an upper surface and exhibits a thickness over the raised region. The PCD table includes a plurality of bonded diamond grains defining a plurality of interstitial regions. A first region of the PCD table adjacent to the substrate includes metal-solvent catalyst disposed interstitially between the bonded diamond grains thereof, and a leached second region of the PCD table extends inwardly from the upper surface. The interstitial regions of the leached second region are depleted of metal-solvent catalyst. The geometry of the PCD table and raised region may be selected so that residual compressive stresses therein are retained to a sufficient level after leaching to provide a damage tolerant/thermally-stable PCD table. | 05-26-2011 |
| 20120261197 | POLYCRYSTALLINE DIAMOND COMPACTS INCLUDING AT LEAST ONE TRANSITION LAYER AND METHODS FOR STRESS MANAGEMENT IN POLYCRSYSTALLINE DIAMOND COMPACTS - Embodiments relate to polycrystalline diamond compacts (“PDCs”) that are less susceptible to liquid metal embrittlement damage due to the use of at least one transition layer between a polycrystalline diamond (“PCD”) layer and a substrate. In an embodiment, a PDC includes a PCD layer, a cemented carbide substrate, and at least one transition layer bonded to the substrate and the PCD layer. The at least one transition layer is formulated with a coefficient of thermal expansion (“CTE”) that is less than a CTE of the substrate and greater than a CTE of the PCD layer. At least a portion of the PCD layer includes diamond grains defining interstitial regions and a metal-solvent catalyst occupying at least a portion of the interstitial regions. The diamond grains and the catalyst collectively exhibit a coercivity of about 115 Oersteds or more and a specific magnetic saturation of about 15 Gauss·cm | 10-18-2012 |
| 20110036642 | NON-PLANAR INTERFACE CONSTRUCTION - A cutting element is provided, including a substrate and an ultra-hard material layer formed over the substrate. At one end of the substrate is an interface surface that interfaces with the ultra-hard material layer to bond the layer to the substrate. The interface surface includes a first or outer annular section that extends to the peripheral edge of the substrate, and a second or inner section that is radially inside the first section. The interface surface includes several spaced-apart projections arranged in an annular row. In one aspect, each projection has an upper surface that defines a groove bisecting the projection. In another aspect, the interface surface may include a bridge coupling adjacent projections. | 02-17-2011 |
| 20110036641 | METHODS OF FORMING POLYCRYSTALLINE DIAMOND CUTTING ELEMENTS, CUTTING ELEMENTS, AND EARTH-BORING TOOLS CARRYING CUTTING ELEMENTS - Methods of forming polycrystalline diamond elements include forming a polycrystalline diamond compact comprising a cavity in a surface thereof. A catalyst is at least substantially removed from the polycrystalline diamond compact, and the polycrystalline diamond compact is secured to a supporting substrate. Cutting elements include a diamond table formed with a cavity in a back side surface thereof and a supporting substrate secured to the back side surface of the diamond table. Earth-boring tools comprise a bit body carrying one or more cutting elements including a diamond table, a supporting substrate and an adhesion layer comprising a superhard material between and bonding the cutting table and the supporting substrate. | 02-17-2011 |
| 20110308865 | DOWNHOLE CUTTING TOOL, CUTTING ELEMENTS AND METHOD - A cutting tool that has a leading or cutting surface that includes affixed thereto a plurality of irregular nine-faced polyhedrons or three-dimensional solid elements with nine faces, wherein each of the nine faces is a polygon and has a predetermined distance from each face to an opposing cutting edge and wherein the predetermined distance from each of the nine faces to its opposing cutting edge is equal for all of each of the nine faces, such that regardless of which of the nine faces is resting on a flat surface, the predetermined distance is the same. | 12-22-2011 |
