Class / Patent application number | Description | Number of patent applications / Date published |
164061000 | Utilizing a vacuum | 42 |
20080223538 | CASTING FURNACE - An apparatus and process are provided for casting liquid metals into molds in a casting furnace comprising a controlled environment melt chamber and a mold lock chamber. A mold is supplied to the controlled environment melt chamber for a pour, and removed from the same chamber via a mold lock chamber. A mold transport system moves the mold through the mold lock chamber. The mold transport system comprises a rotary screw drive, a cylinder screw drive, or hydraulic drive located external to the furnace. Alternatively the mold transport system comprises a rack and worm screw drive. | 09-18-2008 |
20080314546 | Process for the Powder Metallurgy Production of Metal Foam and of Parts Made from Metal Foam - A method for a powder-metallurgical production of metal foamed material and of parts made of metal foamed material includes mixing a pulverulent metallic material including at least one of a metal and a metal alloy; pressing, under mechanical pressure, the mixed pulverulent metallic material so as to form a dimensionally stable semi-finished product; placing the semi-finished product into a chamber that is configured to be sealed pressure-tight; sealing the chamber; heating the semi-finished product to a melting or solidus temperature of the pulverulent metallic material; once the melting, or solidus temperature has been reached, reducing tile pressure in the chamber from an initial pressure to a final pressure so that the semi-finished product foams so as to form a metal foam; and lowering the temperature of the metal foam so as to solidify the metal foam. | 12-25-2008 |
20090032209 | ALUMINUM ALLOY FOR DIE CASTINGS AND PRODUCTION PROCESS OF ALUMINUM ALLOY CASTINGS - The present invention provides an aluminum alloy for die castings that has superior castability and corrosion resistance. The amounts of Mn, Fe and Cu contained in the aluminum alloy components for die castings were determined to have a considerable effect on the corrosion resistance of the aluminum alloy. Therefore, the aluminum alloy for die castings of the present invention contains 9.0 to 12.0% by weight of Si, 0.20 to 0.80% by weight of Mg, and 0.7 to 1.1% by weight of Mn+Fe, the Mn/Fe ratio is 1.5 or more, the amount of Cu as impurity is controlled to 0.5% by weight or less, and the remainder is composed of aluminum and unavoidable impurities. | 02-05-2009 |
20090095435 | MACHINING OF PARTS HAVING HOLES - Removing of a casting core from a metal casting leaves at least one opening in a surface of the metal. The opening is filled with a sacrificial material. The metal and sacrificial material are machined at the opening. After the machining, a remainder of the sacrificial material is removed. | 04-16-2009 |
20090165981 | Process For Recycling Light Metal Parts - A process for recycling light metal parts with gas inclusions or non-metallic particles. In order to convert different waste products into high class products in a process-technically simple manner, without requiring cleaning/purifying of the used materials, that from at least one light metal part with gas inclusions and at least one light metal part with largely dense, non-metallic particles, a gas containing metal melt is produced and a metal melt is allowed to solidify at an under-pressure for at least sometime under formation of a light metal foam body. | 07-02-2009 |
20090183849 | FULL-FIELD SOLDER COVERAGE - A system, apparatus, and method, are provided to deposit conductive bonding material into cavities in a mold. A fill head is placed in substantial contact with a mold that includes cavities. The fill head includes a sealing member that substantially encompasses an entire area to be filled with conductive bonding material. The conductive bonding material is forced out of the fill head toward the mold. The conductive bonding material is provided into at least one cavity of the cavities contemporaneous with the at least one cavity being in proximity to the fill head. | 07-23-2009 |
20090194246 | REDUCED-PRESSURE CASTING METHOD AND REDUCED-PRESSURE CASTING DEVICE - A vacuum die casting method according to the present invention solves the problems relating to seal performance, differential pressure, and the stability of the degree of vacuum. The method carries out the casting with a casting cavity evacuated. In the method, a molten metal is poured from a molten metal inlet of a plunger sleeve, followed by forming a vacuum chamber surrounding the inlet and an open end of the plunger sleeve located on the opposite side of the die, and an evacuation of the vacuum chamber and the cavity starts before starting an operation of a plunger tip. When the evacuation starts, the plunger tip is positioned between the open end of the plunger sleeve and the inlet so that the vacuum chamber is communicated to the inside of the plunger sleeve through the inlet. | 08-06-2009 |
20090308560 | METHOD AND APPARATUS FOR CASTING METAL ARTICLES - A plurality of molds are disposed on a rotatable base. The base is rotated to move each of the molds in turn through a pouring station to an article removing station and back to the pouring station. A molten nickel chrome super alloy is poured into each of the molds in turn at the pouring station. The molds are cooled by a flow of cooling fluid. The nickel chrome super alloy articles are removed from the molds at the article removal station. The base may be continuously or intermittently rotated relative to the pouring station. Molten metal may be continuously or intermittently poured at the pouring station. | 12-17-2009 |
20100126688 | METHOD FOR FILLING METAL INTO FINE SPACE - The present invention includes a step of cooling a molten metal within a fine space present in the inside of an object and hardening it while applying a forced external force exceeding atmospheric pressure to the molten metal. The fine space is opened on the outer surface of the object in terms of one end thereof. The forced external force is given by at least one member selected among a pressing pressure, an injection pressure and a rolling compaction and applied to the molten metal from the opening surface side on which the fine space is opened, in a state that the other end side of the fine space is closed. | 05-27-2010 |
20100282429 | Method for producing carbon nanocomposite metal material and method for producing metal article molded therefrom - A method for producing a carbon nanocomposite metal material with increased carbon nanomaterial dispersibility and increased binding between carbon nanomaterial and matrix metal stock is disclosed. A preform obtained by mixing a matrix metal stock and microparticulate-coated carbon nanomaterial without the need for a dispersant and then compacting the material is maintained for a set time period at a temperature that is at or above the melting point of the matrix metal stock. In this state, the heat-treated body is reduced to a temperature that allows hot working, and a compacting treatment is performed. | 11-11-2010 |
20100294453 | Method of Casting - A method of casting a molten metal into a mould uses an apparatus which has a casting chamber which includes a mould into which molten metal is introduced when the casting chamber is at least partially evacuated, to fill the mould, a tundish connected to the casting chamber, the tundish having an opening in register with an inlet aperture of the casting chamber to provide an inlet flow path for the molten metal from the tundish into the casting chamber, a plug which includes a sealing part of a material with a melting temperature not greater than the temperature of the metal being cast, the method including locating the plug to close the molten metal flow path, at least partially evacuating the casting chamber, pouring a volume of molten metal into the tundish sufficient to provide the casting, whereby at least the sealing part of the plug melts to permit molten metal to flow along the flow path into the casting chamber. | 11-25-2010 |
20110203762 | FILL-HEAD FOR FULL-FIELD SOLDER COVERAGE WITH A ROTATABLE MEMBER - A method and apparatus are provided to deposit conductive bonding material into cavities in a mold. A fill head is placed in substantial contact with a mold that includes cavities. The fill head includes a sealing member that substantially encompasses an entire area to be filled with conductive bonding material. The conductive bonding material is forced out of the fill head toward the mold. The conductive bonding material is provided into at least one cavity of the cavities contemporaneous with the at least one cavity being in proximity to the fill head. | 08-25-2011 |
20120152480 | NANO-ENGINEERED ULTRA-CONDUCTIVE NANOCOMPOSITE COPPER WIRE - Nano-composite structures are formed by pre-loading carbon nanotubes (CNTs) into at least one of a plurality of channels running the length of a cartridge, placing the pre-loaded cartridge in a piston chamber of a die-casting machine, creating a vacuum therein, and filing the piston chamber with molten metal to soak the pre-loaded cartridge and fill empty cartridge channels. Pressure is applied via the piston to eject the carbon nanotubes and molten metal from the cartridge channels and inject the nano-composite mixture into a rod-shaped die cavity. The internal diameter of the cavity is equal to or less than the final diameter of the nozzle. The nano-composite mixture is cooled to form a solid nano-composite rod having the first predetermined diameter, wherein the carbon nanotubes are aligned in a non-random manner. Furthermore, drawing down the nano-composite rod to smaller diameter wire further disperses the nanotubes along the length of the wire. | 06-21-2012 |
20120180973 | VACUUM DIE-CASTING SYSTEM, AND METHOD FOR OPERATING A VACUUM DIE-CAST SYSTEM - The invention relates to a vacuum die-casting system and a method for operating a vacuum die-casting system. | 07-19-2012 |
20120312494 | Spherical centrifuge - Devices and methods are disclosed for the centrifugal casting of spheres, particularly hollow spheres containing low air pressure, as well as solid and hollow spheres having a gradient internal density. Molten or self-hardening casting material is introduced into a hollow spherical mold and the mold made to rotate about two axes intersecting at the center of the mold. The resulting centrifugal forces cause the casting material to be evenly distributed about the inner surface of the mold. If a mixture of casting materials of different densities is used, the densest material will settle closer to the walls of the mold, while less dense materials will move closer to the center. The casting material is hardened and the resulting sphere is removed from the mold. One or more valves may be employed to transport fluent materials into and out of the mold. If gas is removed from a partially-filled mold prior to casting, the product will be a hollow sphere having an interior pressure less than ambient. Spheres made according to the present invention have a wide range of uses including insulation and bearing balls. | 12-13-2012 |
20130000862 | CASTING METHODS AND APPARATUS - One embodiment is a method. The method includes providing a casting apparatus including a first chamber and a second chamber, wherein the first chamber is isolated from the second chamber. The method includes charging an alloy composition into a crucible present in the first chamber and melting the alloy composition in the crucible to form a molten alloy composition. The method includes discharging the molten alloy composition into a casting mold present in the second chamber; applying a positive pressure to the first chamber to create a first chamber pressure; and applying a vacuum to the second chamber to create a second chamber pressure, wherein the first chamber pressure is greater than the second chamber pressure. The method further includes casting a filament or a turbine component from the molten alloy composition in the casting mold. An apparatus for casting a filament or a turbine component is also provided. | 01-03-2013 |
20130037232 | VACUUM MOLD - Disclosed is a vacuum mold with at least a first plate and a second plate to mold materials (e.g., amorphous alloys), and a method for manufacturing parts using the mold. An ejector mechanism, to eject molded material, is enclosed within an ejector box that is vacuum sealed relative to the plates. An ejector rod for moving the mechanism is also vacuum sealed via a seal in a vacuum feed through opening. Seals are provided between adjacent interfaces of the mold parts (plates and ejector box) to vacuum seal the mold. The mold is connected to at least one vacuum source that applies vacuum pressure thereto via a first vacuum port in a first direction. A second vacuum port may also be provided to apply pressure in a second direction. A vacuum release valve may be connected to the mold to release vacuum pressure applied to the mold. | 02-14-2013 |
20130081775 | METHOD AND SYSTEM FOR DIE CASTING A HYBRID COMPONENT - A method for die casting a hybrid component includes defining a cavity within a die element of a die and inserting a spar into the cavity. Molten metal is injected into the die element. The molten metal is solidified within the cavity to cast the hybrid component. The spar establishes an internal structure of the hybrid component. The spar includes a high melting temperature material that defines a first melting temperature greater than a second melting temperature of the molten metal. | 04-04-2013 |
20140102658 | SUCTION VALVE DEVICE FOR DISCHARGING GAS FROM A MOULD - The invention relates to a valve device for a pressure injection or die-casting machine, said device comprising a body ( | 04-17-2014 |
20140262109 | PRODUCTION OF LARGE-AREA BULK METALLIC GLASS SHEETS BY SPINNING - Disclosed herein is a device comprising: vacuum chamber; a stage configured to receive BMG in a molten state or a BMG feedstock, configured to spin, and located in the vacuum chamber; a heater configured to melt the BMG feedstock or to keep BMG in a molten state molten; wherein the stage comprises one or more conduits therein and the conduits are configured to accommodate a cooling fluid. Also disclosed herein is a method of forming a solid BMG sheet, the method comprising: disposing BMG in a molten state onto a stage; spreading the BMG in a molten state into a sheet of BMG in a molten state by spinning the stage; cooling the sheet of BMG in a molten state to form a solid BMG sheet. | 09-18-2014 |
20140290893 | VACUUM DIE-CASTING SYSTEM AND METHOD FOR OPERATION OF SUCH A VACUUM DIE-CASTING SYSTEM - The invention relates to a vacuum die-casting system and a method for operating a vacuum die-casting system. | 10-02-2014 |
20140352907 | DIE CASTING DEVICE AND METHOD FOR AMORPHOUS ALLOY - A die casting apparatus ( | 12-04-2014 |
20150343529 | REVERSE CASTING PROCESS - The teachings provide a fill tube assembly for a casting mold and methods of using the assembly. The fill tube assembly includes a fill tube having a tubular member with a receiving end, a mold-engaging end and an intermediate portion. The mold-engaging end has a tapered flange radially extending therefrom, the remainder of the tubular member has a substantially, uniform cross-section. A clamping assembly is structured to maintain a substantially leakproof seal at the fill tube, casting mold interface while accommodating dimensional variations. The clamping assembly includes a gasket, a load ring, a clamping plate and a pre-load gap between the clamping plate and the casting mold and optionally includes a dimensional compensating ring. When tightened, the clamping plate biases the load ring against the flange thereby distributing a uniform load against the casting mold, compressing the gasket therebetween while narrowing the pre-load gap to accommodate dimensional variations. | 12-03-2015 |
20150352632 | Production of Large-Area Bulk Metallic Glass Sheets by Spinning - Disclosed herein is a device comprising: vacuum chamber; a stage configured to receive BMG in a molten state or a BMG feedstock, configured to spin, and located in the vacuum chamber; a heater configured to melt the BMG feedstock or to keep BMG in a molten state molten; wherein the stage comprises one or more conduits therein and the conduits are configured to accommodate a cooling fluid. Also disclosed herein is a method of forming a solid BMG sheet, the method comprising: disposing BMG in a molten state onto a stage; spreading the BMG in a molten state into a sheet of BMG in a molten state by spinning the stage; cooling the sheet of BMG in a molten state to form a solid BMG sheet. | 12-10-2015 |
20150375296 | METHODS AND SYSTEMS FOR SKULL TRAPPING - Disclosed are systems and methods for mechanically reducing an amount of the skull material in a finished, molded part formed from amorphous alloy using an injection molding system. Skull material of molten amorphous alloy can be captured in a trap before molding such material. A cavity can be provided in the injection molding system to trap the skull material. For example, the cavity can be provided in the mold, the tip of the plunger rod, or in the transfer sleeve. Alternatively, mixing of molten amorphous alloy can be induced so that skull material is reduced before molding. A plunger and/or its tip can be used to induce mixing (e.g., systematic movement of plunger rod, or a shape of its tip). By minimizing the amount of skull material in the finished, molded part, the quality of the part is increased. | 12-31-2015 |
20150375299 | INSULATION ENCLOSURE WITH A RADIANT BARRIER - An example insulation enclosure includes a support structure having at least an inner frame and providing a top end, a bottom end, and an opening defined in the bottom end for receiving a mold within an interior of the support structure, and a radiant barrier positioned within the interior of the support structure, the radiant barrier including a front surface arranged to face the mold and a back surface facing the support structure, wherein the radiant barrier interposes the mold and the support structure to redirect thermal energy radiated from the mold back towards the mold. | 12-31-2015 |
20150380118 | MELTING DEVICE FOR CONSOLIDATING CONTAMINATED SCRAP - A mobile melting device for consolidating contaminated scrap and to a corresponding method. The melting device has a crucible chamber and a crucible base. The crucible is arranged on the crucible base during operation, and the crucible base and the crucible chamber together form a gas-tight furnace housing. It is thus possible to carry out the method in a vacuum or under protective gas such that even a reactive material can be consolidated. The melting device can be assembled and disassembled with little effort. | 12-31-2015 |
20160082506 | CASTING SYSTEM AND A METHOD OF CASTING USING THE SAME - A casting system includes a casting surface; a rim area disposed on the casting surface or associated therewith; a heat resistant impermeable diaphragm having an edge area. The diaphragm covers a portion of the casting mold when it is positioned on the surface so as to form a space defined by at least a base constituted by the surface, and at least a casting face constituted, at least partially, by the diaphragm; a sealing arrangement for sealingly engaging the rim and edge areas, thereby sealing the space; an outlet for withdrawing gas from the space; a heat resistance coefficient of the diaphragm is such that it can melt when coming in contact with the molten material. | 03-24-2016 |
20160193653 | Forming a Metal Component | 07-07-2016 |
164062000 | Applying diverse pressure | 2 |
20120111521 | DIE CASTING OF COMPONENT HAVING INTEGRAL SEAL - A method of die casting a component having an integral seal includes defining a first portion of a die cavity of a die to include an open cell structure. A second portion of the die is defined without the open cell structure. Molten metal is injected into the die cavity, and the molten metal is solidified within the die cavity to form the component having the integral seal. | 05-10-2012 |
20150090420 | METHOD AND PLANT FOR MANUFACTURING LIGHT ALLOY CASTINGS BY INJECTION DIE CASTING WITH NON-METALLIC CORES - A method for manufacturing light alloy castings by die casting with disposable cores, including a mold filling phase in which the parameters of pressure and speed of the molten alloy are controlled at levels tolerable by the cores until the cavities around the latter are filled by the molten alloy, and thereafter the pressure and speed parameters are controlled at levels suitable for completing and compacting the casting, the alloy being kept at a temperature close to its melting temperature throughout the whole path between the pump that pressurizes it and the entrance to the cavities around the cores. The invention relates also to a plant implementing said method by means of a pump connected to a mold through a duct that comes out within the casting envelope at a point close to the centroid of the cores. | 04-02-2015 |
164063000 | To transport casting material to mold (e.g., vacuum forming, etc.) | 5 |
20100116453 | INTEGRATED QUIESCENT PROCESSING OF MELTS - A quiescent melt handling system includes a melting furnace and a holding furnace communicating with the melting furnace for holding a molten metal melt. The holding furnace has a relatively large surface area and a relatively shallow depth, having a width to depth ratio in the range of 4-100 to 1. Also provided is structure in the holding furnace for separating inclusions from the melt in the holding furnace. A mold communicates with the holding furnace. A counter gravity casting system, which might comprise a vacuum assisted casting system, draws the melt into the mold. | 05-13-2010 |
20100181041 | Method for Production of Precision Castings by Centrifugal Casting - The invention concerns a production of precision castings by centrifugal casting, comprising the following steps: a) providing a centrifugal casting device having a rotor ( | 07-22-2010 |
20110094700 | Process For Continuous Production Of Ductile Microwires From Glass Forming Systems - A method and system of forming a micro-wire including heating metal feedstock to a liquid state within a glass tube, wherein the metal feedstock includes an iron based glass forming alloy comprising one or more of nickel and cobalt present in the range of 7 atomic percent to 50 atomic percent and one or more of boron, carbon, silicon, phosphorous and nitrogen present in the range of 1 to 35 atomic percent. Negative pressure may be provided to the interior the glass tube and the glass tube containing the metal feedstock may be drawn down. The metal feedstock in the glass tube may be cooled at a rate sufficient to form a wire exhibiting crystalline microstructures present in the range of 2 to 90 percent by volume in a glass matrix. | 04-28-2011 |
20120325423 | METHOD OF MANUFACTURING A MOTOR ROTOR - A method of manufacturing a motor rotor includes a preparing step, a pre-heating step and a molding step. The preparing step includes preparing multiple silicon-steel sheets, a shaft, a mold and a molten copper liquid. The pre-heating step includes stacking the silicon-steel sheets and mounting the stacked silicon-steel sheets around the shaft and pre-heating the silicon-steel sheets to a specific temperature. The molding step includes mounting the silicon-steel sheets and the shaft into the mold, heating the silicon-steel sheets, the shaft and the mold, drawing air out of the mold to a vacuum status, injecting the molten copper liquid into the mold, sucking the molten copper liquid and filling up the mold with the molten copper liquid, cooling the mold to form a copper ring around the silicon-steel sheets, getting the shaft and the silicon-steel sheets with the copper ring out of the mold and separating the shaft from the silicon-steel sheets to form a motor rotor. | 12-27-2012 |
20130255901 | HIGH-VACUUM DIE-CASTING METHOD - A high-vacuum die-casting method includes an injecting step of moving a plunger in a sleeve so that a molten metal fed to the sleeve is pushed by the plunger to be injected into a cavity formed by a fixed mold and a movable mold, a cavity vacuumizing step of vacuum absorbing a gas in the cavity to discharge the vacuum-absorbed gas to the outside through a first path, and a sealed space vacuumizing step of vacuum absorbing a gas in a sealed space in which an eject plate and one ends of eject pins are arranged to discharge the vacuum-absorbed gas to the outside through a second path while the injecting step is performed. The sealed space vacuumizing step is started prior to the cavity vacuumizing step. | 10-03-2013 |
164065000 | During introduction to metal | 6 |
20110186258 | FORMING A CAST COMPONENT WITH AGITATION - A method of forming a cast component includes at least partially surrounding an investment mold in a heat-insulating packing material, feeding a molten alloy into the investment mold to provide a filled investment mold, and agitating the filled investment mold while solidifying the molten alloy. | 08-04-2011 |
20140202651 | METHODS FOR SAND CORE GAS EVACUATION AND RELATED SYSTEMS AND APPARATUS - Methods, systems, and apparatus for reduction of gas pressure within a core, such as a sand casting core package, during a casting process in order to reduce bubble defects. Some embodiments may comprise a mold configured to receive a molten metal to create a metal casting, such as an engine block casting. The mold may comprise a mold core configured to create a cavity within the metal casting. The system may further comprise a filling device configured for delivering a molten metal into the mold for creating the metal casting. The mold core may comprise a material that is permeable to certain gases known to often result in bubble defects. The system may further comprise a vacuum configured to be coupled with the mold to reduce gas pressure within a permeable portion of the mold in order to reduce the incidence of bubble defects within the casting. | 07-24-2014 |
20150075744 | SYSTEMS AND METHODS FOR FABRICATING STRUCTURES INCLUDING METALLIC GLASS-BASED MATERIALS USING LOW PRESSURE CASTING - Systems and methods in accordance with embodiments of the invention fabricate objects including metallic glass-based materials using low-pressure casting techniques. In one embodiment, a method of fabricating an object that includes a metallic glass-based material includes: introducing molten alloy into a mold cavity defined by a mold using a low enough pressure such that the molten alloy does not conform to features of the mold cavity that are smaller than 100 μm; and cooling the molten alloy such that it solidifies, the solid including a metallic glass-based material. | 03-19-2015 |
20160074933 | DIE CASTING OF COMPONENT HAVING INTEGRAL SEAL - A method of die casting a component with an integral sea according to an exemplary aspect of the present disclosure includes, among other things, defining a first portion of a die cavity of a die to include an open cell structure and defining a second portion of the die cavity without the open cell structure. The first portion is located within an opening formed in a first die element of the die and the second portion is located within a void formed in a second die element of the die. The method further includes injecting molten metal into the die cavity and solidifying the molten metal within the die cavity to form the component with the integral seal. | 03-17-2016 |
20160129498 | DOUBLE CASTING METHOD AND APPARATUS - The present invention relates to a duplex casting apparatus and a duplex casting method. The duplex casting apparatus includes a casting chamber in which a space portion is formed; an injection tube mounted below the casting chamber and into which a molten metal is injected; a mold detachably connected to the injection tube and having a cavity; a filling medium filled between an inner portion of the casting chamber and the mold; and a pressure regulation means disposed above the casting chamber and decompressing the inner portion of the casting chamber. | 05-12-2016 |
20160375487 | AUTOMATED BI-CASTING - Example systems include a vacuum chamber enclosing a pouring cup and a platform configured to support a casting assembly. The casting assembly is configured to hold a plurality of joinable components and a mold defining at least one mating groove configured to join at least two joinable components of the plurality of joinable components when occupied with a metal or an alloy. Each respective mating groove is fluidically connected to a respective surface opening of a plurality of surface openings defined by the mold. The pouring cup and the respective surface opening are movable relative to each other by moving at least one of the pouring cup or the platform supporting the casting assembly to substantially align the pouring cup with the respective surface opening. The pouring cup is configured to pour a respective volume of molten metal or alloy in at least two surface openings. | 12-29-2016 |