Water Gremlin Company Patent applications |
Patent application number | Title | Published |
20140259646 | SYSTEMS AND METHODS FOR MANUFACTURING BATTERY PARTS - Systems and methods for producing battery parts, such as battery parts, are described herein. In one embodiment, a battery part machine is configured transform a profile of one or more acid rings on a battery part from a first cross-section to a second cross-section. The machine can include a rotatable spindle configured to receive the battery part, and a first tool and a second tool configured to engage the battery part. The orientation of the first tool and the second tool can be configured to engage the battery part at adjustable to polish, crimp, flare or otherwise transform the profile of the acid rings thereon to produce a finished battery part. An operator can input operating parameters to a machine controller to adjust the finished profile of the acid rings produced by the machine without requiring disassembly thereof. | 09-18-2014 |
20140201981 | BATTERY PARTS AND ASSOCIATED SYSTEMS AND METHODS - Battery parts, such as battery terminals, and associated systems and methods for making same. In one embodiment, a battery part has a sealing region or sealing bead located on a lateral face of an acid ring for increasing resistance to leakage therepast as the battery container shrinks. Another embodiment includes a forming assembly for use with, for example, a battery part having a bifurcated acid ring with spaced apart lips. The forming assembly can include movable forming members that can be driven together to peen, crimp, flare or otherwise form the lips on the bifurcated acid ring. | 07-24-2014 |
20140083642 | MULTIPLE CASTING APPARATUS AND METHOD - An apparatus and method for pressure casting a battery part wherein an extendible piston includes sidewalls for shutting off the supply of molten lead and an impact surface that extends in a side-to-side condition to form an end surface of a battery part cavity so that when the extendible piston is brought into an intensifying condition the extendible piston shuts off further supply of molten metal while a heat source maintains the lead in a molten state as the impact surface of the piston forms a side-to-side mold cavity surface to complete the mold cavity surface thereby eliminating unevenness in the surface of the finished battery part by generating a force with the extendible piston which is sufficient to form a battery part so that upon removal from the mold the batter part is substantially free of tears and cracks as well as surface irregularities. | 03-27-2014 |
20130029213 | BATTERY PARTS HAVING RETAINING AND SEALING FEATURES AND ASSOCIATED METHODS OF MANUFACTURE AND USE - Battery parts, such as battery terminals, and associated systems and methods for making the same are disclosed herein. In one embodiment, a battery part has a base portion that includes one or more undercut sealing portions, each having a root and a lip. The lip can flare outwardly from the root to define an undercut between the root and the lip of the sealing portion. In some embodiments, the battery terminal can include adjacent sealing portions having opposing undercuts defined by overlapping lips of the adjacent sealing portions. Another embodiment includes a forming assembly for use with, for example, a battery part having a bifurcated acid ring with spaced apart lips. The forming assembly can include movable forming members that can be driven together to peen, crimp, flare or otherwise form the lips on the bifurcated acid ring. | 01-31-2013 |
20110262806 | BATTERY PARTS HAVING RETAINING AND SEALING FEATURES, AND ASSOCIATED METHODS OF MANUFACTURE AND USE - Battery parts, such as battery terminals and bushings providing both top and front access for connection, and associated methods of manufacture and use are described herein. In one embodiment, a battery terminal can include one or more features for interlocking or engaging the adjacent battery container material to prevent or reduce separation between the battery part and the container material and prevent or reduce acid leakage. In one embodiment, the engagement feature can include raised, parallel lips, rims or flanges that extend upwardly along outer edges of a groove or channel formed in a surface of the battery part. The flanges can be deformed by a tool or otherwise so that they bend inwardly toward each other to at least partially close off the opening to the channel. When battery container material flows into the channel and hardens, it forms a bead or elongate bulb that interlocks and engages the battery part. | 10-27-2011 |
20110250493 | BATTERY PARTS AND ASSOCIATED METHODS OF MANUFACTURE AND USE - Battery parts, such as battery terminals and bushings, and associated methods of manufacture and use are described herein. In one embodiment, a battery terminal can include one or more features for reducing weight and using less lead or other raw material. These features can include, for example, a plurality of longitudinal channels or recesses formed in an interior surface portion of the battery part. | 10-13-2011 |
20110174459 | MOLD ASSEMBLIES INCLUDING REMOVABLE INSERTS AND ASSOCIATED METHODS OF USE AND MANUFACTURE - Mold assemblies and associated methods and components for forming battery grids for lead acid batteries are disclosed herein. In one embodiment, a battery grid mold assembly includes a first die block that is movable relative to a second die block between an assembled position and an unassembled position spaced apart from the second die block. The mold assembly also includes a first insert plate having a first side that is removably coupled to the first die block and a second side opposite the first side. The second side of the first insert plate includes a first recess. The mold assembly further includes a second insert plate having a third side removably coupled to the second die block and a fourth side opposite the third side. The fourth side includes a second recess. When the first and second die blocks are in the assembled positions, the first and second recesses at least partially define a grid cavity that is configured to receive a flowable material for forming a battery grid. | 07-21-2011 |
20110045336 | BATTERY PART - A battery part such as a battery terminal and method of making the same with the battery part having a sealing region or sealing bead located on a lateral face of the acid ring with the beveled sealing region increasing the resistance to leakage therepast as the container shrinks. Another embodiment of the invention comprises a battery part with a bifurcated acid ring end and a beveled end face. The invention further includes the method of forming a battery terminal with an end face of the acid ring having a bifurcated end lip and a beveled face that permits one to either use the battery terminal in an as is condition or in a flared condition wherein a lip on the acid ring is flared to form a beveled sealing region on the lateral face of the acid ring. | 02-24-2011 |
20100291435 | BATTERY PARTS HAVING RETAINING AND SEALING FEATURES AND ASSOCIATED METHODS OF MANUFACTURE AND USE - Battery parts having retaining and sealing features and associated assemblies and methods are disclosed herein. In one embodiment, a battery part includes a base portion that is configured to be embedded in battery container material of a corresponding battery container. The battery part and base portion include several torque resisting features and gripping features that resist torsional or twist loads that are applied to the battery part after it has been joined to the battery container. For example, the base portion can include several internal and external torque resisting features and gripping features that are configured to resist twisting or loosening of the battery part with reference to the battery container material, as well as prevent or inhibit fluid leakage from the battery container. | 11-18-2010 |
20100116455 | BATTERY PARTS AND ASSOCIATED SYSTEMS AND METHODS - Battery parts, such as battery terminals, and associated systems and methods for making same. In one embodiment, a battery part has a sealing region or sealing bead located on a lateral face of an acid ring for increasing resistance to leakage therepast as the battery container shrinks. Another embodiment includes a forming assembly for use with, for example, a battery part having a bifurcated acid ring with spaced apart lips. The forming assembly can include movable forming members that can be driven together to peen, crimp, flare or otherwise form the lips on the bifurcated acid ring. | 05-13-2010 |
20090229781 | MULTIPLE CASTING APPARATUS AND METHOD - An apparatus and method for pressure casting a battery part wherein an extendible piston includes sidewalls for shutting off the supply of molten lead and an impact surface that extends in a side-to-side condition to form an end surface of a battery part cavity so that when the extendible piston is brought into an intensifying condition the extendible piston shuts off further supply of molten metal while a heat source maintains the lead in a molten state as the impact surface of the piston forms a side-to-side mold cavity surface to complete the mold cavity surface thereby eliminating unevenness in the surface of the finished battery part by generating a force with the extendible piston which is sufficient to form a battery part so that upon removal from the mold the batter part is substantially free of tears and cracks as well as surface irregularities. | 09-17-2009 |