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VALE S.A.

VALE S.A. Patent applications
Patent application numberTitlePublished
20120103134PROCESS TO PRODUCE MANGANESE PELLETS FROM NON-CALCINATED MANGANESE ORE AND AGGLOMERATE OBTAINED BY THIS PROCESS - It is described a manganese pellet production from non-calcinated manganese ore, comprising the following phases: (a) ore size preparation through ore classification by function of particle size, smaller or equal to 1 mm particles being maintained from the ore particle fraction process so as to have a smaller or equal to 1 mm size, as well as the comminution of these particles; (b) flux addition; (c) agglomerant addition; (d) pelletizing resulting in crude pellets; and (e) thermal processing through crude pellet drying, pre-heating and heating.05-03-2012
20110232420ORE FINE AGGLOMERATE TO BE USED IN SINTERING PROCESS AND PRODUCTION PROCESS OF ORE FINES AGGLOMERATE - An ore fine agglomerate to be used in a sintering process is disclosed, wherein the ore fine agglomerate is formed by a mixture of ore fine particles and an agglomerating agent, and wherein the particles have diameters between 0.01 mm and 8.0 mm. A production process of ore fines agglomerate is disclosed comprising the steps of using ore fine particles with a granulometry lower than 0.150 mm, mixing the ore fine particles with an agglomerating agent in a ratio of 0.5 to 5.0% by mass of sodium silicate, forming wet particles with diameters between 0.01 mm and 8.0 mm with an addition of water, and drying the wet particles at a temperature varying from 100° C. and 150° C. to form dry particles that are resistant to mechanical efforts and the elements.09-29-2011
20110232347ENHANCED PROCESS TO PRODUCE A THERMOFERTILISER FROM POTASSIUM-BEARING MINERALS - A simplified and enhanced process to produce thermofertiliser obtained from potassium and phosphorous-bearing minerals is provided, where these elements may or may not be in citric acid or insoluble in water. The process also includes the use of specific additives, at the beginning of the process or immediately before the beginning of the thermal treatment step, in order to increase the potassium and phosphorous contents in the product and the overall efficiency of the process and also to promote the production of a high quality thermofertiliser.09-29-2011
20110175604STABILIZATION SYSTEM FOR SENSORS ON MOVING PLATFORMS - A stabilized field sensor apparatus collects field data, in particular magnetic field data, with reduced motion noise. The apparatus includes a tear drop shaped housing, a tow frame in the housing, a plurality of vibration isolating dampers spaced around the frame, a base assembly mounted to the dampers, a support pedestal having a bottom end fixed to the base assembly and an upper free end, a single spherical air bearing connected to the upper free end of the pedestal, an instrument platform with a lower hollow funnel having an upper inside apex supported on the air bearing for a one point support, principal and secondary gyro stabilizers for maintaining pivotal and rotational stability, and at least one field sensor mounted to the instrument platform for collecting the field data while being stabilized against motion noise including vibration, pivoting and rotation from the base assembly, from the tow frame and from the housing. Stabilization of the instrument platform is enhanced by preserving accurate balance through a dynamic balancing system whereby small masses are moved under computer control to maintain the center of mass of the instrument platform at the center of rotation of the spherical air bearing. The dynamic stabilization process is made more precise by actively vibrating the instrument platform by a set of linear vibrators.07-21-2011
20110142736PROCESS OF RECOVERY OF BASE METALS FROM OXIDE ORES - A method for recovering base metal values from oxide ore is provided, where the ore includes a first group metal selected from iron, magnesium and aluminum and a second group metal selected from nickel, cobalt and copper. The method includes reducing ore particle size to suit the latter unit operations, favoring contact of the metal elements, contacting the ore with ferric or ferrous chloride, hydrated or anhydrous, to produce a mix of ore and iron(II or III) chloride, subjecting the mixture of the ore and ferric or ferrous chloride to enough energy to decompose the chlorides into hydrochloric acid and a iron oxide, contacting the readily-formed hydrochloric acid with the base metal oxides from the second group, forming their respective chlorides, selectively dissolve the produced base metal chlorides, leaving the metals as oxides and in the solid state, and recovering the dissolved base metal values from aqueous solution.06-16-2011
20110110832MAGNESIUM RECYCLING AND SULPHUR RECOVERY IN LEACHING OF LATERITIC NICKEL ORES - The present invention resides in a process of recovering nickel and cobalt, regenerating the main raw materials, said process including the steps of: granulometric separation; leaching; neutralization; MHP production in only one stage and the pressure crystallization of magnesium sulphite.05-12-2011

Patent applications by VALE S.A.