| United States Gypsum Company Patent applications |
| Patent application number | Title | Published |
|---|
| 20120135179 | GYPSUM-CONTAINING PRODUCT - The invention provides a set gypsum-containing product having increased resistance to permanent deformation and a method for preparing it comprising forming a mixture of a calcium sulfate material, water, and an appropriate amount of one or more enhancing materials chosen from condensed phosphoric acids, each of which comprises 2 or more phosphoric acid units; and salts or ions of condensed phosphates, each of which comprises 2 or more phosphate units. The mixture is then maintained under conditions sufficient for the calcium sulfate material to form a set gypsum material. | 05-31-2012 |
| 20120090508 | METHOD FOR PRODUCING WET GYPSUM ACCELERATOR - The present invention relates to an improved method of preparing wet gypsum accelerator comprising the use of dry gypsum having a median particle size of about 20 microns or less. In addition, the present invention relates to a method of hydrating calcined gypsum to form an interlocking matrix of set gypsum comprising the use of the dry gypsum. Furthermore, the invention relates to wet gypsum accelerator and set gypsum-containing compositions and products prepared by the foregoing process and method. | 04-19-2012 |
| 20120040168 | WATER RESISTANT CEMENTITIOUS ARTICLE AND METHOD FOR PREPARING SAME - A fibrous mat-faced cementitious article comprising (a) a cementitious core, and (b) a first fibrous mat comprising polymer or mineral fibers and a hydrophobic finish on at least one surface thereof, wherein the hydrophobic finish is in contact with the cementitious core, and a method of preparing a fibrous mat-faced cementitious article, as well as a method of preparing a water-resistant cementitious article comprising (a) preparing an aqueous siloxane dispersion, wherein the dispersion comprises about 4 wt. % to about 8 wt. % siloxane, (b) combining the siloxane dispersion with a cementitious mixture to provide a cementitious slurry, (c) depositing the cementitious slurry onto a substrate, and (d) allowing the cementitious slurry to harden, thereby providing a cementitious article. | 02-16-2012 |
| 20120040165 | Lightweight Cementitious Compositions and Building Products and Methods for Making Same - Cementitious compositions and methods for making same, in which the cementitious compositions include 35-60 wt. % cementitious reactive powder (also termed Portland cement-based binder), 2-10 wt. % expanded and chemically coated perlite filler, 20-40 wt. % water, entrained air, and optional additives such as water reducing agents, chemical set-accelerators, and chemical set-retarders. In addition, the lightweight cementitious compositions may contain 0-25 wt. % on a wet basis secondary fillers such as expanded clay, shale aggregate, and pumice. | 02-16-2012 |
| 20110308432 | METHODS OF AND SYSTEMS FOR ADDING A HIGH VISCOSITY GYPSUM ADDITIVE TO A POST-MIXER AQUEOUS DISPERSION OF CALCINED GYPSUM - Provided are methods and systems for introducing a wet gypsum accelerator or other high viscosity production additive to an aqueous dispersion of calcined gypsum in a discharge apparatus downstream of a stucco mixer in which the dispersion was prepared. These methods and systems are useful in the production of various gypsum products such as board including wallboard and ceiling tiles. | 12-22-2011 |
| 20110195241 | Low Weight and Density Fire-Resistant Gypsum Panel - An about ⅝ inch to ¾ inch thick low weight, low density gypsum panel with fire resistance capabilities sufficient to provide a Thermal Insulation Index of at least 17.0 minutes which when subjected to U419 test procedures will not fail for at least 30 minutes and, in selected embodiments, also has outstanding water resistance properties. | 08-11-2011 |
| 20110192100 | NON-COMBUSTIBLE REINFORCED CEMENTITIOUS LIGHTWEIGHT PANELS AND METAL FRAME SYSTEM FOR A FIRE WALL AND OTHER FIRE RESISTIVE ASSEMBLIES - A fire resistive assembly including metal framing members, for example, C-joists, U-joists, open web joists, HAMBRO or other metal frame systems that support a reinforced, lightweight, dimensionally stable SCP panel. The assembly is non-combustible, water durable, mold and rot resistant, termite resistant and is capable of resisting shear loads equal to or exceeding shear loads provided by plywood or oriented strand board panels. The panels employ one or more layers of a continuous phase resulting from the curing of an aqueous mixture of inorganic binder, for example, calcium sulfate alpha hemihydrate, hydraulic cement, an active pozzolan and lime. The continuous phase is reinforced with glass fibers and contains lightweight filler particles, for example, ceramic microspheres. | 08-11-2011 |
| 20110132235 | GYPSUM-CONTAINING PRODUCT AND GYPSUM BOARD - The invention provides a set gypsum-containing product having increased resistance to permanent deformation and a method for preparing it comprising forming a mixture of a calcium sulfate material, water, and an appropriate amount of one or more enhancing materials chosen from condensed phosphoric acids, each of which comprises 2 or more phosphoric acid units; and salts or ions of condensed phosphates, each of which comprises 2 or more phosphate units. The mixture is then maintained under conditions sufficient for the calcium sulfate material to form a set gypsum material. | 06-09-2011 |
| 20110113715 | NON-COMBUSTIBLE REINFORCED CEMENTITIOUS LIGHTWEIGHT PANELS AND METAL FRAME SYSTEM FOR SHEAR WALLS - A vertical shear wall system including vertical metal framing members, for example, C-joists, U-joists, open web joists, or other metal frame systems that support a reinforced, lightweight, dimensionally stable SCP panel. The shear wall system is non-combustible, water durable, mold and rot resistant, termite resistant and is capable of resisting shear loads equal to or exceeding shear loads provided by plywood or oriented strand board panels. The panels employ one or more layers of a continuous phase resulting from the curing of an aqueous mixture of inorganic binder, for example, calcium sulfate alpha hemihydrate, hydraulic cement, an active pozzolan and lime. The continuous phase is reinforced with glass fibers and contains lightweight filler particles, for example, ceramic microspheres. | 05-19-2011 |
| 20110061316 | NON-COMBUSTIBLE REINFORCED CEMENTITIOUS LIGHTWEIGHT PANELS AND METAL FRAME SYSTEM FOR BUILDING FOUNDATIONS - A foundation system includes metal framing members that support a reinforced, lightweight, dimensionally stable cementitious panel. The foundation system is non-combustible, water durable, mold and rot resistant, and termite resistant. The panels employ one or more layers of a continuous phase resulting from the curing of an aqueous mixture of inorganic binder, for example, calcium sulfate alpha hemihydrate, hydraulic cement, an active pozzolan and lime. The continuous phase is reinforced with glass fibers and contains lightweight filler particles, for example, ceramic microspheres. | 03-17-2011 |
| 20110041443 | NON-COMBUSTIBLE REINFORCED CEMENTITIOUS LIGHTWEIGHT PANELS AND METAL FRAME SYSTEM FOR ROOFING - A roofing system including horizontal or sloped metal framing members, for example, C-joists, U-joists, open web joists, or other metal frame systems that support a reinforced, lightweight, dimensionally stable SCP panel. The roofing system is non-combustible, water durable, mold and rot resistant, termite resistant and is capable of resisting shear loads equal to or exceeding shear loads provided by plywood or oriented strand board panels. The panels employ one or more layers of a continuous phase resulting from the curing of an aqueous mixture of inorganic binder, for example, calcium sulfate alpha hemihydrate, hydraulic cement, an active pozzolan and lime. The continuous phase is reinforced with glass fibers and contains lightweight filler particles, for example, ceramic microspheres. | 02-24-2011 |
| 20110024028 | METHOD FOR PREPARING THREE-DIMENSIONAL PLASTER OBJECTS - The present invention relates to a method for producing three-dimensional plaster objects via thin layer deposition. The inventive method comprises steps of depositing a layer of a calcium sulfate hemihydrate slurry onto the surface of a support in a predetermined pattern and activating the slurry with an activating agent so as to accelerate the setting reaction of calcium sulfate hemihydrate and water to form set calcium sulfate dihydrate. The depositing and activating steps can be repeated as necessary until the desired three-dimensional plaster object is formed. | 02-03-2011 |
| 20100291305 | DECREASED EVAPORATION WITH RETARDER FOR A HIGH WATER TO STUCCO RADIO LIGHTWEIGHT BOARD - A gypsum slurry includes calcium sulfate hemihydrate, a set retarder in amounts of at least 0.15 lb/MSF, a set accelerator, water and aqueous foam. The set accelerator is selected to provide nucleation sites for crystallization of calcium sulfate dihydrate and is present in amounts of at least 5 Ib/MSF. The water to calcium sulfate hemihydrate ratio is at least 0.95. Further, aqueous foam is added in amounts sufficient to create a gypsum board having a dry density of about 29 to about 35 lbs/ft | 11-18-2010 |
| 20100273020 | GYPSUM-CONTAINING PRODUCT AND METHOD FOR PRODUCING SAME - The invention provides a set gypsum-containing product having increased resistance to permanent deformation and a method for preparing it comprising forming a mixture of a calcium sulfate material, water, and an appropriate amount of one or more enhancing materials chosen from condensed phosphoric acids, each of which comprises 2 or more phosphoric acid units; and salts or ions of condensed phosphates, each of which comprises 2 or more phosphate units. The mixture is then maintained under conditions sufficient for the calcium sulfate material to form a set gypsum material. | 10-28-2010 |
| 20100247937 | CEMENTITIOUS ARTICLE AND METHOD FOR PREPARING THE SAME - A cementitious article and a method of making a cementitious article are disclosed. The cementitious article comprises a cementitious component that comprises a polyvinyl acetate type polymer, a monobasic phosphate, and optionally boric acid. Cementitious articles, such as board, are prepared such that the polyvinyl acetate type polymer, the monobasic phosphate, and optionally boric acid can be present in the cementitious core, and/or in dense layers if present. The concentration of the polyvinyl acetate type polymer, monobasic phosphate, and optionally boric acid in the cementitious article can increase from a central region A to peripheral regions B and C, respectively. In some embodiments, the polyvinyl acetate type polymer is a polyvinyl alcohol and the monobasic phosphate is monoammonium phosphate. | 09-30-2010 |
| 20100239886 | High Starch Light Weight Gypsum Wallboard - The invention generally provides gypsum-containing slurries including stucco, naphthalenesulfonate dispersant, and pregelatinized starch. The naphthalenesulfonate dispersant is present in an amount of about 0.1%-3.0% by weight based on the weight of dry stucco. The pregelatinized starch is present in an amount of at least about 0.5% by weight up to about 10% by weight of pregelatinized starch by weight based on the weight of dry stucco in the formulation. Other slurry additives can include trimetaphosphate salts, accelerators, binders, paper fiber, glass fiber, and other known ingredients. The invention also comprises the gypsum-containing products made with such slurries, for example, gypsum wallboard, and a method of making gypsum wallboard. | 09-23-2010 |
| 20100230035 | PROCESS OF MANUFACTURING CEMENT BASED ARMOR PANELS - A process for making a fiber reinforced cementitious product such as a panel which hardens to an ultra-high compressive strength composite for use in making panels with ballistic and blast resistant properties. The panel has a continuous phase resulting from curing an aqueous mixture, in the absence of silica flour, of inorganic cement binder, inorganic mineral filler having a particle size of about 150-450 microns, pozzolanic mineral filler, and polycarboxylate based superplasticizer self-leveling agent, and water. The mixture may also include alkanolamine and acid or acid salt. The continuous phase may be reinforced with fiber distributed in the continuous phase before curing to form a panel. The panel may be reinforced with a fiber reinforced skin attached to at least one surface of the core, e.g., by lamination with an adhesive, e.g., epoxy, to form a ballistic and blast resistant cementitious armor panel. | 09-16-2010 |
| 20100229715 | CEMENT BASED ARMOR PANEL SYSTEM - A cementitious armor panel assembly including cementitious armor panel with ballistic and blast resistant properties attached to a frame structure to produce a protective structure. The cementitious armor panels have a continuous phase resulting from the curing of an aqueous mixture of an inorganic cement binder, an inorganic mineral filler having a particle size of about 150-450 microns, a pozzolanic mineral filler, a polycarboxylate based superplasticizer self-leveling agent, and water. The mixture may also contain alkanolamine, and acid or acid salt. Prior to curing, the continuous phase is reinforced with fiber uniformly distributed in the continuous phase before it is cured to form the panel. The panel may be reinforced with a skin attached to at least one surface of the panel. | 09-16-2010 |
| 20100229714 | CEMENT BASED LAMINATED ARMOR PANELS - A cementitious panel with ballistic and blast resistant properties having a core layer of ultra-high compressive strength composite and at least one skin layer. The panels can also be used in walls, ceiling and flooring panels which require high compressive strength for resistance to earthquakes and surfaces resistant to surface abuse such as in prison and other institutions. The panel core layer has a continuous cementitious phase resulting from the curing of an aqueous mixture, in the absence of silica flour, of inorganic cement binder, inorganic mineral filler having a particle size of about 150-450 microns, a pozzolanic mineral filler, polycarboxylate based superplasticizer, alkanolamine and acid or alkali metal acid salt; and water. The mixture may be uniformly reinforced with fiber added before curing. The cementitious core layer is then reinforced with the skin, such as fiber reinforced polymer, attached to at least one panel surface. | 09-16-2010 |
| 20100227073 | PROCESS AND APPARATUS FOR FEEDING CEMENTITIOUS SLURRY FOR FIBER-REINFORCED STRUCTURAL CEMENT PANELS - An apparatus and process for depositing slurry upon a moving forming web. The apparatus includes a pivotally mounted headbox for depositing slurry from the inner bottom surface of the headbox down an inclined spillway as a continuous curtain onto a moving web. The headbox is mounted transverse to the direction of travel of the moving web. The headbox also has vertical edge boards, including a headbox back edge board and two opposed headbox side edgeboards, on three respective sides of the headbox to prevent slurry from spilling over the sides and back of the headbox. The headbox is supplied with slurry from a slurry mixer by a feed line mounted on a reciprocating trolley which moves, transverse to the direction of travel of the moving web, back and forth along the length of the headbox. | 09-09-2010 |
| 20100205873 | SELF CENTERING SHAFT WALL SYSTEM - A J-runner, used in the construction of shaft walls in buildings is provided with a lifting element or ledge or both to permit simple centering of studs or shaft walls or both. By providing a lifting member in a lower J-runner, the studs or shaft walls or both can rest upon the lifting member to assist in vertically centering the studs or shaft walls or both when the shaft is fully constructed. | 08-19-2010 |
| 20100143682 | Mat-Faced Cementitious Article and Method for Preparing Same - A cementitious composite article comprising (a) a cementitious core, (b) a skim coat cementitious layer in contact with the cementitious core having a density greater than the cementitious core, and (c) a fibrous mat comprising (i) microfibers and (ii) continuous fibers having a length of about 0.6 cm or more, wherein the fibrous mat comprises an inner surface in contact with the skim coat cementitious layer; as well as a method for manufacturing same. | 06-10-2010 |
| 20100139528 | HIGH STARCH LIGHT WEIGHT GYPSUM WALLBOARD - The invention generally provides gypsum-containing slurries including stucco, naphthalenesulfonate dispersant, and pregelatinized starch. The naphthalenesulfonate dispersant is present in an amount of about 0.1%-3.0% by weight based on the weight of dry stucco. The pregelatinized starch is present in an amount of at least about 0.5% by weight up to about 10% by weight of pregelatinized starch by weight based on the weight of dry stucco in the formulation. Other slurry additives can include trimetaphosphate salts, accelerators, binders, paper fiber, glass fiber, and other known ingredients. | 06-10-2010 |
| 20100132870 | PANEL SMOOTHING PROCESS AND APPARATUS FOR FORMING A SMOOTH CONTINUOUS SURFACE ON FIBER-REINFORCED STRUCTURAL CEMENT PANELS - A vibrating flexible smoothing sheet or shroud disposed transversely of a direction of travel of a formed fiber panel including gypsum-cementitious slurry and embedded chopped fibers. The sheet is used to smooth the surface of the panel as it exits a fiber embedment station of a structural cementitious panel production line to remove grooves and other non-uniform surface imperfections to reduce the need for costly finishing after the panels are cured and cut to size. The flexible sheet is designed to float over the surface of the formed panel without tearing or otherwise damaging the surface of the heavily fiber reinforced surface layers of the panel. The vibrating sheet is pivotally mounted on the side dams of the web production line so it can float over the panel surface during use, but be raised off the line when not in use. | 06-03-2010 |
| 20100071597 | FLY ASH BASED LIGHTWEIGHT CEMENTITIOUS COMPOSITION WITH HIGH COMPRESSIVE STRENGTH AND FAST SET - A method of making a rapid setting lightweight cementitious composition with improved compressive strength for products such as boards is disclosed. The method mixes fly ash, alkali metal salt of citric acid and lightweight aggregate with water. Compositions which include fly ash, alkali metal salts of citric acid and lightweight aggregate are also disclosed. | 03-25-2010 |
| 20100061180 | EFFICIENT WET STARCH PREPARATION SYSTEM FOR GYPSUM BOARD PRODUCTION - The present invention provides a wet starch preparation system for gypsum wallboard comprising a loss-in-weight starch feeder, a venturi mixer, a vacuum pick-up unit for supplying the dry starch from the feeder at an adjustable rate to the venturi mixer, a first water pump for supplying water at an adjustable rate to the venturi mixer to form a starch pre-dispersion of from about 2% to about 10% by weight starch and a second water pump for supplying gauging water to the starch pre-dispersion, the system equipped with appropriate system controls. The present system provides more efficient use of starch such that the amount of pregelatinized starch is at least about 10% less than a system in which the starch is not pre-dispersed in water prior to the board mixer. The system can be used to make gypsum-containing products including gypsum wallboard having increased board strength and reduced board weight. | 03-11-2010 |
| 20100044384 | JOINT COMPOUND CONTAINER - A joint compound container including a body having a generally trough shape formed from two opposing planar side walls separated from one another by a planar floor, and opposing end walls. The container also includes a reinforcing band attached to the body and configured for reinforcing each of the side walls and the end walls where the reinforcing band is displaced from an upper edge of the body only by a distance sufficient to define a scraping edge extending upwardly beyond an upper edge of the reinforcing band and where the scraping edge is formed by the upper edge of the body and supported by the band. | 02-25-2010 |
| 20090239977 | SELF-LEVELING CEMENTITIOUS COMPOSITION WITH CONTROLLED RATE OF STRENGTH DEVELOPMENT AND ULTRA-HIGH COMPRESSIVE STRENGTH UPON HARDENING AND ARTICLES MADE FROM SAME - A self-leveling cementitious mixture with excellent flow properties and which hardens with a controlled rate of strength development to an ultra-high compressive strength composite composition for use in making articles such as cementitious armor panel with ballistic and blast resistant properties including: a continuous phase resulting from the curing of an aqueous mixture, in the absence of silica flour, of inorganic cement binder, inorganic mineral filler having a particle size of about 150-450 microns, pozzolanic mineral filler, polycarboxylate based self-leveling agent and water. The cementitious mixture may include alkanolamine, such as triethanolamine, and acid or acid salt, such as tartaric acid. The cementitious composition may be reinforced with reinforcing fibers, e.g. glass fibers, in an amount of about 0.5-6.0% by volume of the overall cementitious composition. The fibers are uniformly dispersed in the cementitious composition before it is cured to form a final cementitious armor panel. | 09-24-2009 |
| 20090159173 | LOW FIBER CALCINATION PROCESS FOR MAKING GYPSUM FIBERBOARD - An energy efficient method for making a gypsum cellulose fiberboard comprising adding a first portion of cellulose fiber to gypsum before the gypsum and cellulose fiber are co-calcined in a reactor, adding a second portion of cellulose fiber to the slurry after it leaves the reactor to form a second slurry, depositing the slurry to form a mat dewatering the mat, rehydrating the mat and then finishing the mat to form a final gypsum cellulose fiberboard. A reduction of up to about 40% to 50% of steam energy used can be achieved when the second portion of added cellulose fiber is 50% or more of the total cellulose fiber used in the final board compared to gypsum cellulose board made with the same ingredients but when all of the fiber is added to the gypsum prior to the reactor. | 06-25-2009 |
| 20090047545 | GYPSUM-CONTAINING BOARD AND TILE, AND METHOD FOR PRODUCING SAME - The invention provides a set gypsum-containing product having increased resistance to permanent deformation and a method for preparing it comprising forming a mixture of a calcium sulfate material, water, and an appropriate amount of one or more enhancing materials chosen from condensed phosphoric acids, each of which comprises 2 or more phosphoric acid units; and salts or ions of condensed phosphates, each of which comprises 2 or more phosphate units. The mixture is then maintained under conditions sufficient for the calcium sulfate material to form a set gypsum material. | 02-19-2009 |
| 20090029141 | MAT-FACED GYPSUM BOARD AND METHOD OF MAKING THEREOF - A mat-faced gypsum board and method of making thereof is provided having a particulate matter applied on an inner surface of the facer mat and extending partially into the mat from the inner surface thereof. The particulate matter, which is preferably a hydratable powder such as calcium sulfate hemihydrate, minimizes and, preferably, prevents bleed through of a gypsum slurry during formation of the gypsum board. | 01-29-2009 |
| 20090024628 | HOME MANAGEMENT, MAINTENANCE, REPAIR, REMODELING AND REDECORATION SYSTEM AND METHOD - Embodiments of the invention provide a home management system and method with a 360-degree virtual surface rendering application. Embodiments of the invention generate a listing of home improvement projects from the inspection report to be viewed through a user interface. Homeowners may manage, prioritize, rank, and educate themselves on each listed home improvement project. Embodiments of the invention may contain a 360-degree virtual surface rendering application allowing a homeowner to select different surface types for a room, and then view them on a re-rendered image of the room before purchasing the new surfaces. | 01-22-2009 |
| 20090011207 | LIGHTWEIGHT CEMENTITIOUS COMPOSITIONS AND BUILDING PRODUCTS AND METHODS FOR MAKING SAME - Cementitious compositions and methods for making same, in which the cementitious compositions include | 01-08-2009 |
| 20090004378 | METHOD FOR SMOOTHING CEMENTITIOUS SLURRY IN THE PRODUCTION OF STRUCTURAL CEMENTITIOUS PANELS - A vibrating smoothing device or plate transverse to a direction of travel of deposited gypsum-cementitious slurry and embedded chopped fibers. The plate is used to smooth the top surface of the slurry panel as it exits a first fiber embedment station and a second slurry depositing station before passing through a second fiber embedment station of a structural cementitious panel production line to remove grooves and other non-uniform surface imperfections to have the slurry cover the embedded fibers The plate is designed to float over the surface of the formed slurry without tearing or otherwise damaging the surface of the heavily fiber reinforced surface layers of the formed slurry before it sets. The vibrating plate is pivotally mounted on the web production line so it can float over the panel surface during use, but be raised off the line when not in use. | 01-01-2009 |
| 20080305252 | COMPOSITIONS SUITABLE FOR USE AS JOINT COMPOUNDS AND RELATED METHODS - The invention provides a composition useful as a joint compound comprising water, a filler comprising one or more of calcium carbonate, calcium sulfate dihydrate or calcium sulfate hemihydrate, a binder and/or a biocide, wherein the composition after curing is formaldehyde-free. | 12-11-2008 |
| 20080302276 | VERY FAST SETTING CEMENTITIOUS COMPOSITION WITH HIGH EARLY-AGE COMPRESSIVE STRENGTH - A method of making a rapid setting composition for cement boards is disclosed. Compositions including portland cement, fly ash, gypsum, alkanolamine and phosphate are disclosed. A synergistic interaction between the alkanolamine and phosphate increases the effectiveness of accelerating reactions thus allowing for quick setting and increased early-age compressive strength compositions. | 12-11-2008 |
| 20080254317 | GYPSUM WALLBOARD WITH IMPROVED NAIL PULL STRENGTH AND THE METHOD FOR MAKING SAME - Repulped fiber that has been treated with an aqueous solution of a caustic selected from sodium hydroxide, potassium hydroxide and sodium carbonate, is used to make wallboard paper that is used to make a gypsum wallboard having improved nail pulling strength compared to gypsum wallboard made with fiber wallboard paper that has not been treated with caustic. | 10-16-2008 |
| 20080245007 | GYPSUM WOOD FIBER STRUCTURAL INSULATED PANEL ARRANGEMENT - A generally planar, structural insulated panel for building construction includes a pair of outer facings disposed on opposed surfaces of a plastic foam core. Both of the outer facings are gypsum cellulose fiber board such as gypsum wood fiber board. Disposed on the exterior surface of the gypsum wood fiber board on the exterior surface and between another expanded polystyrene insulation panel is a weather resistant barrier that is fastened to the gypsum wood fiber board. The exterior surface of the second insulation panel is fastened to the gypsum wood fiber board by mechanical fasteners. The insulation panels are then coated with a basecoat which has an embedded mesh reinforcement and then a finishing coat is applied to the base coating. Vinyl or aluminum metal siding can be fastened to the structural assembly by G screw fasteners or other mechanical fasteners. | 10-09-2008 |
| 20080241295 | EMBEDMENT DEVICE FOR FIBER REINFORCED STRUCTURAL CEMENTITIOUS PANEL PRODUCTION - An embedment device for use in a cementitious panel production line such as a structural cementitious panel (SCP) production line wherein hydraulic cement slurry is transported on a moving web on a support frame, and chopped fibers are deposited upon the slurry. The device includes as one embodiment, a wire grid structure mounted on a reciprocating shaft driven by a piston which moves the grid down into the slurry and then up out of the slurry transverse of the travel of the slurry layer on the web. An alternative embodiment device includes a grid cell structure with thin walls extending upward from the grid surface in contact with the slurry that is moved up and down in a reciprocating motion transverse of the travel of the slurry layer on the web. The intermeshing relationship of the grid cell with the fiber and slurry enhances embedment of the fibers into the slurry and also prevents clogging of the device by fibers and prematurely set slurry particles. | 10-02-2008 |
| 20080229981 | PROCESS FOR MANUFACTURING READY-MIXED SETTING ALPHA-CALCIUM SULPHATE HEMI-HYDRATE AND KIT FOR SAME - A process for making calcined gypsum in slurry or powder form. The process includes adding at least two types of crystal modifiers to the slurry. The first crystal modifier is to control crystal morphology of the calcined gypsum (such as succinic and/or malic acid). The second crystal modifier is to prevent or retard setting to control set time (such as tetrasodium pyrophosphate (TSPP)) to form a water stable product. An accelerator is typically added at the site of use for specific applications such as setting type joint compound, media casting, exterior/interior coating, and sprayable fireproofing. A composition made by the process and a kit for using the composition are also disclosed. | 09-25-2008 |
