| TESLA MOTORS, INC. Patent applications |
| Patent application number | Title | Published |
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| 20120111445 | PERFORATION APPARATUS AND METHOD FOR ELECTRIC VEHICLE BATTERY ENCLOSURE - A perforation tool for a battery enclosure system of a vehicle battery pack, comprising: an engaging tip configured to mechanically breach a thermal-control-agent-retaining enclosure of a traction battery pack including a plurality of interconnected batteries with the enclosure reinforced for mechanical protection of the batteries when installed in an electric vehicle; a port for receiving a thermal-control agent having a pressure in a range of about 5-100 psi; and a housing, coupled to the tip and to the port, wherein the tip includes an aperture and wherein the housing includes a channel communicating the port to the aperture wherein the pressurized thermal-control agent is produced at the tip at about the pressure. | 05-10-2012 |
| 20120111444 | FILL PORT FOR ELECTRIC VEHICLE BATTERY ENCLOSURE - An apparatus and method providing for coolant agent ingress of a high energy density battery enclosure during an internal thermal event. A solution includes a specialized battery enclosure and, in some embodiments, an associated vehicle structure providing a normally closed, pressure activated fill port. Preferably the fill port is positioned so an operator of the fill port is clear from any hot gases exiting from the enclosure. | 05-10-2012 |
| 20120105015 | Battery Pack Overcharge Protection System - An overcharge protection device (OPD) is provided that may be used alone, or in combination with conventional charging protection systems, to protect a battery pack from the occurrence of a potentially damaging overcharging event. The OPD is designed to be coupled to, and interposed between, the terminals of the battery pack. During normal system operation, the OPD has no effect on the operation of the charging system or the battery pack. During an overcharging event, if overcharging is not prevented by another conventional system, the OPD of the invention creates a short across the terminals of the battery pack causing a battery pack fuse designed to provide battery pack short circuit protection to blow, thereby interrupting the current path from the charger to the battery pack and preventing the battery pack from being overcharged. | 05-03-2012 |
| 20120098501 | EFFICIENT LEAD ACID BATTERY CHARGING - An apparatus and method for improving use efficiencies of lead-acid batteries, and more particularly to 12V external lead-acid batteries used in vehicles of all types, load-leveling installations, and backup power applications. A method includes the steps of: a) determining a state of charge (SOC) for a lead-acid battery; b) comparing the SOC against a predetermined charge zone, the charge zone having an upper bound no more than about 90% maximum charge and more preferably no more than about 85% maximum charge and the charge zone having a lower bound no less than about 70% maximum charge and more preferably no less than about 75% maximum charge; and c) maintaining a charge of the lead-acid battery wherein the SOC is within the charge zone. | 04-26-2012 |
| 20120091953 | AC CURRENT CONTROL OF MOBILE BATTERY CHARGERS - A charging system and method that improves utilization of available AC power during onboard charging of energy storage systems of electric vehicles. An onboard charging method for an energy storage system of an electric vehicle, the method using an AC power source, includes a) establishing a maximum DC charging current for the energy storage system responsive to a control signal indicating real-time available current/power from the AC source; and b) controlling a charging system to provide an actual DC charging current, up to the maximum DC charging current, to the energy storage system. | 04-19-2012 |
| 20120046815 | Method for Optimizing Battery Pack Temperature - A method for limiting the adverse effects of temperature on the electrical energy storage system (ESS) of an electric vehicle after the vehicle has been turned off is provided. In general, whether or not coolant is circulated through a coolant loop coupled to the ESS depends on the difference between the ambient temperature and a preset temperature, the preset temperature typically corresponding to the temperature of the ESS. | 02-23-2012 |
| 20120046795 | METHOD AND APPARATUS FOR EXTENDING LIFETIME FOR RECHARGEABLE STATIONARY ENERGY STORAGE DEVICES - A flexible management system and method for efficiently operating energy storage devices to extend the lifetime and decrease costs includes (a) determining an active energy consumption period for the energy storage device; (b) determining an inactive energy consumption period for the energy storage device; (c) operating the energy storage device in a usage mode during the active energy consumption period; and (d) operating the energy storage device in a storage mode during the inactive energy consumption period. | 02-23-2012 |
| 20120041628 | Control, Collection and Use of Metal-Air Battery Pack Effluent - A system and method for maintaining an ambient oxygen concentration below a preset concentration while charging a metal-air battery pack is provided, the system utilizing an on-board means for collecting and storing the oxygen-rich effluent generated during the charge cycle. | 02-16-2012 |
| 20120041627 | Efficient Dual Source Battery Pack System for an Electric Vehicle - A method of optimizing the operation of the power source of an electric vehicle is provided, where the power source is comprised of a first battery pack (e.g., a non-metal-air battery pack) and a second battery pack (e.g., a metal-air battery pack). The power source is optimized to minimize use of the least efficient battery pack (e.g., the second battery pack) while ensuring that the electric vehicle has sufficient power to traverse the expected travel distance before the next battery charging cycle. Further optimization is achieved by setting at least one maximum speed limit based on vehicle efficiency and the state-of-charge (SOC) of the first and second battery packs. | 02-16-2012 |
| 20120041626 | Efficient Dual Source Battery Pack System for an Electric Vehicle - A method of optimizing the operation of the power source of an electric vehicle is provided, where the power source is comprised of a first battery pack (e.g., a non-metal-air battery pack) and a second battery pack (e.g., a metal-air battery pack). The power source is optimized to minimize use of the least efficient battery pack (e.g., the second battery pack) while ensuring that the electric vehicle has sufficient power to traverse the expected travel distance before the next battery charging cycle. Further optimization is achieved by setting at least one acceleration limit based on vehicle efficiency and the state-of-charge (SOC) of the first and second battery packs. | 02-16-2012 |
| 20120041625 | Efficient Dual Source Battery Pack System for an Electric Vehicle - A method of optimizing the operation of the power source of an electric vehicle is provided, where the power source is comprised of a first battery pack (e.g., a non-metal-air battery pack) and a second battery pack (e.g., a metal-air battery pack). The power source is optimized to minimize use of the least efficient battery pack (e.g., the second battery pack) while ensuring that the electric vehicle has sufficient power to traverse the expected travel distance before the next battery charging cycle. | 02-16-2012 |
| 20120041624 | Electric Vehicle Extended Range Hybrid Battery Pack System - A power source comprised of a first battery pack (e.g., a non-metal-air battery pack) and a second battery pack (e.g., a metal-air battery pack) is provided, wherein the second battery pack is only used as required by the state-of-charge (SOC) of the first battery pack or as a result of the user selecting an extended range mode of operation. Minimizing use of the second battery pack prevents it from undergoing unnecessary, and potentially lifetime limiting, charge cycles. The second battery pack may be used to charge the first battery pack or used in combination with the first battery pack to supply operational power to the electric vehicle. | 02-16-2012 |
| 20120041623 | Charge Rate Modulation of Metal-Air Cells as a Function of Ambient Oxygen Concentration - A system and method for charging a metal-air battery pack at the maximum possible rate while maintaining an ambient oxygen concentration below a preset concentration is provided, thereby minimizing the risks associated with generating oxygen during the charging cycle. | 02-16-2012 |
| 20120041622 | Charge Rate Modulation of Metal-Air Cells as a Function of Ambient Oxygen Concentration - A system and method for charging a metal-air battery pack at the maximum possible rate while maintaining an ambient oxygen concentration below a preset concentration is provided, thereby minimizing the risks associated with generating oxygen during the charging cycle. | 02-16-2012 |
| 20120040255 | Hazard Mitigation Through Gas Flow Communication Between Battery Packs - A system and method for mitigating the effects of a thermal event within a non-metal-air battery pack is provided in which the hot gas and material generated during the event is directed into the metal-air cells of a metal-air battery pack. The metal-air cells provide a large thermal mass for absorbing at least a portion of the thermal energy generated during the event before it is released to the ambient environment. As a result, the risks to vehicle passengers, bystanders, first responders and property are limited. | 02-16-2012 |
| 20120040253 | Collection, Storage and Use of Metal-Air Battery Pack Effluent - A system and method for collecting, storing and using the oxygen-rich effluent generated when charging a metal-air battery pack is provided. | 02-16-2012 |
| 20120040212 | Hazard Mitigation Within a Battery Pack Using Metal-Air Cells - A system and method for mitigating the effects of a thermal event within a battery pack is provided in which the hot gas and material generated during the thermal runaway of at least one non-metal-air cell of a plurality of non-metal-air cells is directed through one or more metal-air cells, the metal-air cells absorbing at least a portion of the thermal energy generated during the event before it is released to the ambient environment. As a result, the risks to vehicle passengers, bystanders, first responders and property are limited. | 02-16-2012 |
| 20120040210 | Thermal Energy Transfer System for a Power Source Utilizing Both Metal-Air and Non-Metal-Air Battery Packs - A power source comprised of a metal-air battery pack and a non-metal-air battery pack is provided, wherein thermal energy from the metal-air battery pack is used to heat the non-metal-air battery pack. In one aspect, a thermal energy transfer system is provided that controls the flow of thermal energy from the metal-air battery pack to the non-metal-air battery pack. In another aspect, the flow of thermal energy from the metal-air battery pack to the non-metal-air battery pack is controlled and used to heat the non-metal-air battery pack prior to charging the non-metal-air battery pack. | 02-16-2012 |
| 20120038314 | Electric Vehicle Extended Range Hybrid Battery Pack System - A power source comprised of a first battery pack (e.g., a non-metal-air battery pack) and a second battery pack (e.g., a metal-air battery pack) is provided, wherein the second battery pack is only used as required by the state-of-charge (SOC) of the first battery pack or as a result of the user selecting an extended range mode of operation. Minimizing use of the second battery pack prevents it from undergoing unnecessary, and potentially lifetime limiting, charge cycles. The second battery pack may be used to charge the first battery pack or used in combination with the first battery pack to supply operational power to the electric vehicle. | 02-16-2012 |
| 20120037310 | SELECTIVE CURE OF ADHESIVE IN MODULAR ASSEMBLIES - The system includes a module fixture supporting a plurality of elements, the module fixture defining a plurality of bonding wells with each bonding well accepting a first portion of one or more of the elements with the module fixture including one or more apertures communicated with one or more of the bonding wells with the bonding wells having a nominal depth; and a dispensing system, coupled to the module fixture, for dispensing a high-wettability adhesive into each the bonding well and surrounding each the element substantially filling the bonding well up to the nominal depth without significant overfill, the adhesive being selectively curable upon application of a curing modality; and a curing structure for selectively exposing the adhesive to the curing modality as the adhesive emerges from the apertures during dispensation of the adhesive. | 02-16-2012 |
| 20120034501 | Battery Pack Configuration to Reduce Hazards Associated with Internal Short Circuits - A battery pack, or battery pack module, is provided that is configured to respond to a short circuit of moderate current in a manner that minimizes the risk of an initial thermal runaway event propagating throughout the battery pack/battery pack module. In general, the battery pack/battery module allows pre-selection of which cell of the cells comprising the battery pack/battery pack module will be the last cell to respond to the short circuit. As a result, a thermal isolation barrier may be used to separate the preselected cell from the other cells of the battery pack/battery pack module, thereby minimizing the risk of excessive heating and extensive collateral damage. | 02-09-2012 |
| 20120034497 | Battery Pack with Cell-Level Fusing - A battery pack, or battery pack module, is provided that achieves improved battery pack performance, system reliability and system safety while impacting only a small region of the battery pack/battery module, and thus having only a minor impact on battery pack cost, complexity, weight and size. The battery pack/battery module is designed such that the fusible interconnects associated with a single battery, or a specific fusible interconnect associated with a single battery, will be the last interconnect(s) to fuse during a short circuit event. The risk of sustained arcing for the predetermined interconnect(s) is minimized through the use of rapid clearing interconnects. As a result, the risk of damage and excessive heating is also minimized. | 02-09-2012 |
| 20120030932 | Method of Controlled Cell-Level Fusing Within a Battery Pack - A method is provided that achieves improved battery pack performance, system reliability and system safety while impacting only a small region of the battery pack/battery module, and thus having only a minor impact on battery pack cost, complexity, weight and size. The battery pack/battery module is designed such that the fusible interconnects associated with a single battery, or a specific fusible interconnect associated with a single battery, will be the last interconnect(s) to fuse during a short circuit event. The risk of sustained arcing for the predetermined interconnect(s) is minimized through the use of rapid clearing interconnects. As a result, the risk of damage and excessive heating is also minimized. | 02-09-2012 |
| 20120025765 | Charge State Indicator for an Electric Vehicle - One embodiment of the present subject matter includes a battery mounted to a vehicle, with a charge state circuit located in the electric vehicle and coupled to the battery, the charge state circuit configured to provide a charge state signal indicative of the charge state of the battery. The embodiment includes a charging coupler port located proximate to a user accessible exterior of the electrical vehicle and coupled to the battery, the charging coupler port to conduct charging energy to the battery and to provide a charger connection signal indicative of a connection to an external power source. The embodiment also includes a lighting circuit coupled to the charging coupler port and the charge state circuit to control the brightness and color of an illuminated indicator responsive to the charge state signal and the charger connection signal. | 02-02-2012 |
| 20120021258 | Method of Controlling System Temperature to Extend Battery Pack Life - A method for actively cooling the battery pack of an electric vehicle after the vehicle has been turned off, thereby limiting the adverse effects of temperature on battery life, is provided. Different battery pack cooling techniques are provided, thus allowing the cooling technique used in a particular instance to be selected not only based on the thermal needs of the battery pack, but also on the thermal capacity and energy requirements of the selected approach. | 01-26-2012 |
| 20120019212 | BIDIRECTIONAL POLYPHASE MULTIMODE CONVERTER INCLUDING BOOST AND BUCK-BOOST MODES - A charging method using a multiphase line voltage for charging an energy storage system (ESS) using a polyphase motor drive circuit communicated to a polyphase motor, the polyphase motor drive circuit including a plurality M of driver stages, one driver stage for each phase of the polyphase motor with each driver stage coupled across the energy storage system, the method including the steps of: (a) determining a charge mode responsive to a comparison of the multiphase line voltage to a voltage of the energy storage system, the determined charge mode including a boost mode when the voltage of the energy storage system has a first predetermined relationship to the multiphase line voltage and the determined charge mode including a boost-buck mode when the voltage of the energy storage system has a second predetermined relationship to the multiphase line voltage; (b) converting, when the charge mode includes the boost mode, the multiphase line voltage to a first charging voltage using a first set of N number of the plurality of driver stages, with N less than M, wherein the first charging voltage is communicated to the energy storage system, and wherein the first charging voltage is greater than the multiphase line voltage; and (c) converting, when the charge mode includes the boost-buck mode, the multiphase line voltage to a second charging voltage using a second set of P number of the plurality of driver stages when in the boost-buck mode, with P greater than N, wherein the second charging voltage is communicated to the energy storage system, and wherein the second charging voltage is less than the multiphase line voltage. | 01-26-2012 |
| 20120019194 | LEAKAGE CURRENT REDUCTION IN COMBINED MOTOR DRIVE AND ENERGY STORAGE RECHARGE SYSTEM - A charging method using an alternating current (AC) line voltage for conductive charging of an energy storage system (ESS) coupled to a polyphase motor drive circuit communicated to a polyphase motor, the polyphase motor drive circuit including a plurality M of driver stages, one driver stage for each phase of the polyphase motor with each driver stage coupled across the energy storage system, the method including the steps of: (a) coupling a first connector providing the line voltage to a second connector coupled to the plurality of driver stages; (b) interrupting selectably the line voltage from communication with the plurality of driver stages; (c) measuring both an ESS common mode voltage of the energy storage system with respect to a voltage reference and a line common mode voltage of the line voltage with respect to the voltage reference while the line voltage communication to the plurality of driver stages is interrupted; (d) operating a particular one of the driver stages to power a common mode voltage driver to align the ESS common mode voltage with the line common mode voltage while the line voltage communication to the plurality of driver stages is interrupted; and thereafter (e) suspending the interrupting step (b) when a difference between aid ESS common mode voltage and the line common mode voltage is less than a first predetermined value, the suspending step (e) communicating the line voltage to the plurality of driver stages; and thereafter (f) converting the line voltage to a charging voltage communicated to the energy storage system using a set of the plurality of driver stages not including the particular one driver stage. | 01-26-2012 |
| 20120013341 | Method and Apparatus for Electrically Cycling a Battery Cell to Simulate an Internal Short - A test apparatus and corresponding method for simulating an internal cell short and initiating thermal runaway in a battery cell is disclosed whereby the cell is internally heated through rapid charge and discharge cycles at high currents. The magnitude of the selected current may be modulated to simulate a cell short with the desired power profile without unrealistically heating neighboring cells or interfering with the thermal environment of the cell within the module. | 01-19-2012 |
| 20120007532 | Rotor Temperature Estimation and Motor Control Torque Limiting for Vector-Controlled AC Induction Motors - A system and method including a runtime thermal model that estimates individual component temperatures, permitting the system to only limit power when necessary or desirable. A power-limiting system for a vector-controlled AC induction motor includes a torque command system for generating a torque command; a thermal protection system determining a runtime estimate for a temperature of a component of a rotational electro-magnetic component of the vector-controlled AC induction motor; and a controller configured to generate a motor control signal for the vector-controlled AC induction motor responsive to the torque command, wherein the thermal protection system determines the runtime estimate responsive to a multi-node thermal model of the vector-controlled AC induction motor, and wherein the controller limits a power of the vector-controlled AC induction motor to maintain a component temperature below its critical temperature. | 01-12-2012 |
| 20110298417 | METHODOLOGY FOR CHARGING BATTERIES SAFELY - An apparatus and method for identifying a presence of a short circuit in a battery pack. A fault-detection apparatus for a charging system that rapidly charges a collection of interconnected lithium ion battery cells, the safety system includes a data-acquisition system for receiving a set of data parameters from the collection while the charging system is actively charging the collection; a monitoring system evaluating the set of data parameters to identify a set of anomalous conditions; and a controller comparing the set of anomalous conditions against a set of predetermined profiles indicative of an internal short in one or more cells of the collection, the controller establishing an internal-short state for the collection when the comparing has a predetermined relationship to the set of predetermined profiles. | 12-08-2011 |
| 20110296855 | Thermal Management System with Dual Mode Coolant Loops - A dual mode, thermal management system for use in a vehicle is provided. At a minimum, the system includes a first coolant loop in thermal communication with a battery system, a second coolant loop in thermal communication with at least one drive train component (e.g., electric motor, power electronics, inverter), and a dual mode valve system that provides means for selecting between a first mode where the two coolant loops operate in parallel, and a second mode where the two coolant loops operate in series. | 12-08-2011 |
| 20110267004 | Method of Operating a Recharging System Utilizing a Voltage Dividing Heater - A method of charging a rechargeable battery pack installed in an electric vehicle is provided in which the charging system includes a switching circuit that is operable in at least a first mode and a second mode. In the first mode the switching circuit couples the power supply and an external power source to both a heater and the charging circuit, the heater providing a voltage divider circuit within the charging circuit. In the second mode the switching circuit couples the power supply and the external power source only to the charging circuit, bypassing the heater. | 11-03-2011 |
| 20110262783 | Battery Cell with Center Pin Comprised of an Intumescent Material - A center pin for a battery cell that is designed to improve the thermal behavior of a cell during a thermal runaway event is provided in which the center pin is comprised, at least in part, of an intumescent material. The intumescent material may be used to fill a void within the center pin, or to cover an outer surface of the center pin. When the intumescent material covers the center pin, a secondary non-intumescent material may surround the intumescent material, for example in the form of a sleeve, thereby minimizing or preventing chemical reactions from occurring between the intumescent material and the materials comprising the electrode assembly. | 10-27-2011 |
| 20110254512 | TRICKLE CHARGER FOR HIGH-ENERGY STORAGE SYSTEMS - A voltage converter for charging an energy storage module from an alternating current line voltage, includes a first charging stage, coupled to the energy storage module, converting the line voltage to a first rectified direct current module charging voltage communicated to the energy storage module, the first rectified direct current module charging voltage greater than the line voltage, the first charging stage including an inductance for communicating a first charging current to the energy storage module; a second charging stage, switchably coupled serially with the first charging stage, down-converting the alternating current line voltage to a second rectified direct current module voltage, the second rectified direct current module voltage less than the first rectified direct current module charging voltage, wherein the second charging stage produces a second charging current not greater than the first charging current; and a controller for selectably switching the second charging stage serially with the first charging stage when the line voltage has a peak value greater than a predefined relationship to a voltage of the energy storage module wherein the second charging stage communicates the second charging current to the energy storage module through the inductance. | 10-20-2011 |
| 20110214808 | SELECTIVE CURE OF ADHESIVE IN MODULAR ASSEMBLIES - Methods and systems for decreasing costs (expense, mass, and/or cure time) associated with use of adhesives when assembling modularized components, particularly for assemblies having many elements such as for example battery modules used in electric vehicles. The methods and systems enable use of high-wettability adhesives (defined generally in this application as low viscosity and/or low surface tension adhesives) for assembling such modularized components. A first method including (a) dispensing a high-wettability adhesive into a first module fixture populated with a plurality of elements wherein the first module fixture provides a plurality of bonding wells with each bonding well accepting a first portion of one or more of the elements with the module fixture including one more apertures communicated with one or more of the bonding wells, the adhesive being selectively curable upon application of a curing modality; (b) applying the curing modality selectively to a first portion of the dispensed adhesive in a seal zone, the seal zone including one or more regions surrounding the apertures wherein the dispensed adhesive in the seal zone is sufficiently cured to inhibit significant quantities of the adhesive from emerging from the apertures while the adhesive continues to be dispensed into the module fixture wherein the curing modality is not applied to a second portion of the adhesive outside of the seal zone; and (c) applying the curing modality to the second portion of the dispensed adhesive. | 09-08-2011 |
| 20110212356 | Extruded and Ribbed Thermal Interface for use with a Battery Cooling System - A cooling manifold assembly for use in a battery pack thermal management system is provided. The cooling manifold assembly includes a coolant tube that is interposed between at least a first row of cells and a second row of cells, where the first and second rows of cells are adjacent and preferably offset from one another. A thermal interface layer is attached to the cooling tube, the thermal interface layer including a plurality of pliable fingers that extend away from the cooling tube and are interposed between the cooling tube and the first row of cells, and interposed between the cooling tube and the second row of cells, where the pliable fingers are deflected by, and in thermal contact with, the cells of the first and second rows of cells. | 09-01-2011 |
| 20110206969 | Overmolded Thermal Interface for use with a Battery Cooling System - A cooling manifold assembly for use in a battery pack thermal management system is provided. The cooling manifold assembly includes a coolant tube that is interposed between at least a first row of cells and a second row of cells, where the first and second rows of cells are adjacent and preferably offset from one another. A thermal interface layer is overmolded onto the cooling tube, the thermal interface layer including a plurality of pliable fingers that extend away from the cooling tube and are interposed between the cooling tube and the first row of cells, and interposed between the cooling tube and the second row of cells, where the pliable fingers are deflected by, and in thermal contact with, the cells of the first and second rows of cells. | 08-25-2011 |
| 20110198963 | Dual Layer Winding Pattern - A dual-winding layer arrangement for a three-phase, four pole motor is provided. | 08-18-2011 |
| 20110198962 | Induction Motor Lamination Design - A high efficiency, high torque density, high speed induction motor is provided, the motor utilizing (i) stator teeth with parallel side surfaces; (ii) rotor teeth with parallel side surfaces; (iii) wide open stator slots; (iv) closed rotor slots with thick tooth bridges; and (v) deep stator and rotor slots. | 08-18-2011 |
| 20110198961 | Triple Layer Winding Pattern and Methods of Manufacturing Same - A triple-winding layer arrangement for a three-phase, four pole motor is provided as well as a method of manufacturing the same. | 08-18-2011 |
| 20110198960 | Dual Layer Winding Pattern and Methods of Manufacturing Same - A dual-winding layer arrangement for a three-phase, four pole motor is provided as well as a method of manufacturing the same. | 08-18-2011 |
| 20110197431 | Manufacturing Methods for a Triple Layer Winding Pattern - A method of manufacturing a triple-winding layer arrangement for a three-phase, four pole motor is provided. | 08-18-2011 |
| 20110174556 | Battery Pack Gas Exhaust System - A thermal management system is provided that minimizes the effects of thermal runaway within a battery pack. The system is comprised of a multi-sided, substantially airtight battery pack enclosure configured to hold a plurality of batteries, where at least one side of the battery pack enclosure includes at least one cavity. An inner wall of the enclosure includes a plurality of perforations configured to pass gas from within the enclosure to the cavity within the at least one side member. The system is further comprised of at least one gas exhaust port integrated into an outer wall of the enclosure and configured to pass gas from within the cavity of the enclosure side member to the ambient environment when one or more batteries contained within the battery pack undergo thermal runaway. | 07-21-2011 |
| 20110165446 | Corrosion resistant cell mounting well - A battery mounting structure, preferably for use within a battery pack housing, is provided that prevents condensation-induced corrosion from occurring between the terminals of a battery. | 07-07-2011 |
| 20110156661 | FAST CHARGING WITH NEGATIVE RAMPED CURRENT PROFILE - A battery cell charging system, including a charger and a controller, for rapidly charging a lithium ion battery cell, the battery cell charging system having a circuit for charging the battery cell using an adjustable voltage charging-profile to apply a charging voltage and a charging current to the battery cell wherein the adjustable voltage charging-profile includes: a first charging stage with a constant first stage charging current and an increasing battery cell voltage with the first stage charging current provided until the first stage charging voltage is about equal to a first stage complete voltage less than a maximum battery cell voltage; an intermediate ramped charging stage, the intermediate ramped charging stage including both an increasing ramped voltage and a decreasing ramped iBat current for the battery cell for the voltage charging range of the first stage complete voltage to about the maximum battery cell voltage; and a final charging stage with a constant final stage charging voltage about equal to the maximum battery cell voltage and a decreasing final stage charging current with the final stage charging voltage provided until the final stage charging current reaches a desired charge complete level. | 06-30-2011 |
| 20110156641 | STATE OF CHARGE RANGE - A system and method for improving cycle lifetimes for a lithium-ion battery pack, particularly for adapting to a dynamic use profile for a user. A battery cell pack charging system, including a charger and a controller, for charging a lithium-ion battery cell pack, the battery cell pack charging system has a circuit for charging the battery cell pack using an adjustable charging system including an adjustable charge profile to charge the battery cell pack wherein the adjustable charge profile includes: an operational parameter identifying a next operation post-charge performance characteristic for the battery cell pack wherein a controller determines a next cycle plan for the battery cell pack that provides the performance characteristic while concurrently enhancing an attribute of the battery cell pack and wherein the attribute is measured over a plurality of applied cycles; and one or more charging stages to produce an energy ending point for the plan; wherein the adjustable charge plan is implemented by the charger in anticipation of a post-charging operation associated with the operational parameter. | 06-30-2011 |
| 20110117403 | Battery Cell with a Center Pin Comprised of a Low Melting Point Material - A battery is provided that includes a cell case, an electrode assembly and a center pin within the electrode assembly, where the electrode assembly is wrapped around the center pin, and where the center pin is comprised of a material that is rigid within the normal operating temperature range of the battery and deforms, and/or melts, when the battery temperature exceeds the normal operating temperature range of the battery. | 05-19-2011 |
| 20110091760 | System and Method for Inhibiting the Propagation of an Exothermic Event - A system and method disperses a sudden increase in heat generated by one battery cell to a large area including multiple battery cells, thereby preventing the sudden increase from being absorbed primarily by a small number of other battery cells, such as a single battery cell, that could otherwise cause the other battery cells to fail or release their own heat. | 04-21-2011 |
| 20110082627 | Morphing Vehicle User Interface - A method for operating a vehicle user interface is provided, the user interface utilizing a touch-screen display mounted within the vehicle. In one aspect, the visual or visual/interactive properties of the interface change after the user initiates interface interaction. In another aspect, the interface allows a user to utilize any of a variety of different control interaction techniques, all to achieve the same function. | 04-07-2011 |
| 20110082620 | Adaptive Vehicle User Interface - A method is provided for configuring a vehicle interface in response to a monitored vehicle condition. For example, the vehicle condition sensor may be a precipitation sensor, in which case the set of vehicle subsystem touch-sensitive soft buttons correspond to windshield wiper controls when the precipitation sensor indicates a non-zero precipitation level. Alternately, the vehicle condition sensor may be a GPS sensor, in which case the set of vehicle subsystem touch-sensitive soft buttons correspond to activation controls an external system such as a garage door controller, a home lighting controller, or a home security controller. Alternately, the vehicle condition sensor may sense driving style, for example by monitoring vehicle speed, acceleration, lateral force or the output of a performance mode selector, in which case the set of vehicle subsystem information graphics correspond to essential vehicle operating controls. | 04-07-2011 |
| 20110082619 | Adaptive Soft Buttons for a Vehicle User Interface - A system and a method are provided for configuring the touch-sensitive area and/or the tap duration associated with a plurality of touch-sensitive soft buttons of a vehicle user interface in response to varying vehicle conditions. In particular, as a monitored vehicle condition deteriorates, the system controller coupled to the vehicle user interface expands the touch-sensitive region and/or increases the tap duration of the touch-sensitive soft buttons, thereby improving the user's ability to successfully interact with the interface. Vehicle conditions that may be monitored and used to configure the touch-sensitive area and/or tap duration include passenger cabin vibration levels, vehicle speed, turn radius, lateral force levels, precipitation levels and external ambient temperature. | 04-07-2011 |
| 20110082618 | Adaptive Audible Feedback Cues for a Vehicle User Interface - A system and a method are provided for adapting a vehicle user interface to generate audible feedback cues when the user interacts with the vehicle interface via touch-sensitive soft buttons and the vehicle speed exceeds a preset speed. When the vehicle speed does not exceed the preset speed, either no audible feedback cues are provided to the user during interaction via the touch-sensitive soft buttons, or the volume level of the audible feedback cues is less than that used when the vehicle speed exceeds the preset speed. The system and method may further utilize a sensor for monitoring the sound level with the vehicle cabin. The sound level of the vehicle cabin may be used to set the volume level of the audible feedback cue, thus insuring for example that the feedback cues may be heard over cabin noise. | 04-07-2011 |
| 20110082616 | Vehicle User Interface with Proximity Activation - A method for using a vehicle user interface is provided, the user interface utilizing a touch screen display mounted within the vehicle. A proximity detection system provides a means for switching the touch screen display from the sleep mode to the normal use mode without the user having to touch the screen, thus expediting user interaction with the touch screen. The proximity detection system may be configured to distinguish the user's presence per touch screen zone, thereby allowing the system controller to switch only a zone of the touch screen from the sleep mode to the normal use mode. | 04-07-2011 |
| 20110082615 | User Configurable Vehicle User Interface - A method for configuring and personalizing a vehicle user interface is provided, the user interface utilizing a touch screen display mounted within the vehicle. User configurable aspects of the user interface include the number of zones within the touch screen display, the size of each zone, the subsystem interface assigned to each zone, the style and information contained within each subsystem interface, display brightness levels for the overall display or per zone, and the assignment and location of persistent soft buttons. | 04-07-2011 |
| 20110077879 | DETERMINING BATTERY DC IMPEDANCE - A method and apparatus for measuring battery cell DC impedance by controlling charging of the battery cell. The method includes real-time characterization of a battery, (a) measuring periodically a DC impedance of the battery to determine a measured DC impedance; (b) ratioing the measured DC impedance to a reference DC impedance for the battery to establish an impedance degradation factor; (c) obtaining, during use of the battery and responsive to a set of attributes of the battery, an operational reference impedance for the battery; and (d) applying the impedance degradation factor to the operational reference impedance to obtain a real-time effective impedance for the battery. | 03-31-2011 |
| 20110076538 | Method and apparatus for the external application of a battery pack adhesive - A method and apparatus for simplifying battery pack assembly that allows inspection of the cell-to-housing bonding region is provided. In particular, a battery pack housing member is provided that includes an interior surface that partially defines the interior region of the battery pack and that includes a plurality of cell mounting wells and an exterior surface that includes a plurality of bonding wells. Adhesive introduced into the bonding wells forms a mechanical bond between an exterior surface of a cell introduced into an adjacent cell mounting well and the housing member. | 03-31-2011 |
| 20110062819 | Rotor Design for an Electric Motor - A rotor assembly and a method for fabricating the same are provided in which a solid rotor ring is formed at either end of a stack of laminated discs, the solid rotor rings yielding improved electrical and mechanical characteristics in a low weight assembly. The solid rotor rings are fabricated by brazing slugs between the end portions of the rotor bars, the braze joints contacting a large percentage (at least 90%) of the rotor bar end portions. | 03-17-2011 |
| 20110014514 | Cell with an Outer Layer of Intumescent Material - A battery assembly is provided that includes a layer of intumescent material that coats the sidewall and bottom surface of the cell casing, excluding at least one case contact region. | 01-20-2011 |
| 20110014506 | Method and Apparatus for Maintaining Cell Wall Integrity Using a High Yield Strength Outer Sleeve - A method and apparatus is provided in which a pre-formed sleeve or pre-formed secondary can comprised of one or more layers of a high yield strength material is positioned around the pre-formed battery case, the pre-formed sleeve/secondary can inhibiting the flow of hot, pressurized gas from within the battery through perforations formed in the battery casing during a thermal runaway event. | 01-20-2011 |
| 20110012562 | LOW TEMPERATURE CHARGING OF LI-ION CELLS - A battery cell charging system, including a charger and a controller, for low-temperature (below about zero degrees Celsius) charging a lithium ion battery cell, the battery cell charging system includes: a circuit for charging the battery cell using an adjustable voltage charging-profile to apply a charging voltage and a charging current to the battery cell wherein the adjustable voltage charging-profile having: a non-low-temperature charging stage for charging the battery cell using a charging profile adapted for battery cell temperatures above about zero degrees Celsius; and a low-temperature charging stage with a variable low-temperature stage charging current that decreases responsive to a battery cell temperature falling below zero degrees Celsius. | 01-20-2011 |
| 20110004438 | COMMON MODE VOLTAGE ENUMERATION IN A BATTERY PACK - An apparatus and method for these embodiments of the present invention, useful in manufacturing for example, includes a plurality of battery modules serially intercoupled together, each module including a housing with an anode connector and a cathode connector, each housing including a memory for storing a module identifier and wherein an anode connector of a first module is coupled to a cathode connector of a second module; and a processing system, coupled to each the module, for determining a plurality of positional attributes of each the module, one positional attribute associated with each the module of the plurality of modules, the processing system writing an ID into the memory of each particular module responsive to the associated positional attribute for the particular module. | 01-06-2011 |
| 20110003183 | COMMON MODE VOLTAGE ENUMERATION IN A BATTERY PACK - An apparatus and method for these embodiments of the present invention, useful in manufacturing for example, includes a plurality of battery modules serially intercoupled together, each module including a housing with an anode connector and a cathode connector, each housing including a memory for storing a module identifier and wherein an anode connector of a first module is coupled to a cathode connector of a second module; and a processing system, coupled to each the module, for determining a plurality of positional attributes of each the module, one positional attribute associated with each the module of the plurality of modules, the processing system writing an ID into the memory of each particular module responsive to the associated positional attribute for the particular module. | 01-06-2011 |
| 20100318266 | Interface for vehicle function control via a touch screen - A method and apparatus for controlling a particular vehicle function, for example the adjustment of a vehicle seat, using a graphical user interface (GUI) is provided. The GUI is activating by toggling a control, switch intuitively linked to the particular vehicle function. The control switch is separate from, and not proximate to, the GUI. When the GUI is activated by toggling the control switch, a control screen specific to the particular vehicle function is displayed on the GUI. | 12-16-2010 |
| 20100316894 | Integrated battery pressure relief and terminal isolation system - A system for integrating the venting feature of a battery with a means for simultaneously disconnecting the cell from the battery pack, thereby isolating the cell, is provided. The provided battery interconnect system is comprised of a battery, a connector plate for electrically coupling the battery to a battery pack, and an interruptible electrical connector for electrically coupling the connector plate to a battery terminal vent. The vent, defined by scoring on the battery terminal, ruptures when the internal battery pressure exceeds the predefined battery operating range, causing the interruptible electrical connector to break and disrupt electrical continuity between the connector plate and the battery terminal. | 12-16-2010 |
| 20100302051 | Battery thermal event detection system using a thermally interruptible electrical conductor - A method and apparatus is provided for determining when a battery, or one or more batteries within a battery pack, undergoes an undesired thermal event such as thermal runaway. The system uses a conductive member mounted in close proximity to, or in contact with, an external surface of the battery or batteries to be monitored. A resistance measuring system such as a continuity-tester or an ohmmeter is coupled to the conductive member, the resistance measuring system outputting a first signal when the temperature corresponding to the battery or batteries is within a prescribed temperature range and a second signal when the temperature exceeds a predetermined temperature that falls outside of the prescribed temperature range. | 12-02-2010 |
| 20100273034 | Battery pack enclosure with controlled thermal runaway release system - A battery pack thermal management system is provided that is comprised of at least one enclosure failure port integrated into at least one wall of a battery pack enclosure, where the enclosure failure port(s) remains closed during normal operation of the battery pack, and opens during a battery pack thermal runaway event, thereby providing a flow path for hot gas generated during the thermal runaway event to be exhausted out of the battery pack enclosure in a controlled fashion. | 10-28-2010 |
| 20100244612 | AC MOTOR WINDING PATTERN - A motor winding arrangement that is capable of delivering relatively flat torque over a wide range of speeds, thus achieving increasing power throughout its operating range, is provided. In a multi-phase, e.g., three-phase, motor utilizing the winding arrangement of the invention, each winding layer corresponds to one phase of the motor and occupies every slot of the stator. The poles for each winding layer are comprised of concentric and non-overlapping coils. | 09-30-2010 |
| 20100222953 | Dual Motor Drive and Control System for an Electric Vehicle - A method and apparatus for optimizing the torque applied by each motor of a dual motor drive system of an all-electric vehicle is provided, the torque adjustments taking into account wheel slip as well as other vehicular operating conditions. | 09-02-2010 |
| 20100212339 | Intelligent temperature control system for extending battery pack life - A method and apparatus for actively cooling the battery pack of an electric vehicle after the vehicle has been turned off, thereby limiting the adverse effects of temperature on battery life, are provided. Different battery pack cooling techniques are provided, thus allowing the cooling technique used in a particular instance to be selected not only based on the thermal needs of the battery pack, but also on the thermal capacity and energy requirements of the selected approach. | 08-26-2010 |
| 20100212338 | Battery pack temperature optimization control system - A method and apparatus for limiting the adverse effects of temperature on the electrical energy storage system (ESS) of an electric vehicle after the vehicle has been turned off are provided. In general, whether or not coolant is circulated through a coolant loop coupled to the ESS depends on the difference between the ambient temperature and a preset temperature, the preset temperature typically corresponding to the temperature of the ESS. | 08-26-2010 |
| 20100188043 | System for optimizing battery pack cut-off voltage - A method and apparatus that allows the end user to control the charging system, and in particular the battery pack charging level, of an all-electric or hybrid vehicle based on expected use is provided. | 07-29-2010 |
| 20100187905 | All wheel drive electric vehicle power assist drive system - A method and apparatus for an all-electric vehicle using a primary drive system and a secondary drive system is provided. While the primary drive system utilizes a single electric motor, the secondary drive system utilizes a pair of electric motors. In one configuration, a single electrical energy storage system (ESS) is used to supply power to both drive systems. A DC/DC converter can be used so that the two drive systems can utilize different DC bus voltage ranges. In another configuration, each drive system is coupled to a different electrical ESS. A bi-directional DC/DC converter can be used to provide an electrical path between each motor's inverter and the electrical ESS of the other drive system. An energy transfer control module connected to the bi-directional DC/DC converter and one or more sensors can be used to control the use of the bi-directional DC/DC converter. | 07-29-2010 |
| 20100187024 | All wheel drive electric vehicle power assist drive system - A method and apparatus for an all-electric vehicle using a primary drive system and a secondary drive system is provided. The primary drive system and the secondary drive system each utilize a single electric motor. In one configuration, a single electrical energy storage system (ESS) is used to supply power to both drive systems. A DC/DC converter can be used so that the two drive systems can utilize different DC bus voltage ranges. In another configuration, each drive system is coupled to a different electrical ESS. A bi-directional DC/DC converter can be used to provide an electrical path between each motor's inverter and the electrical ESS of the other drive system. An energy transfer control module connected to the bi-directional DC/DC converter and one or more sensors can be used to control the use of the bi-directional DC/DC converter. | 07-29-2010 |
| 20100151308 | INCREASED RESISTANCE TO THERMAL RUNAWAY THROUGH DIFFERENTIAL HEAT TRANSFER - One embodiment includes a housing, a first battery cell having a first cell thermal capacitance, the first cell fixedly disposed in the housing, a second battery cell having a second cell thermal capacitance, the second cell fixedly disposed in the housing a minimum air gap away from the first cell, the minimum air gap having an air gap thermal resistance and a heat conductor disposed adjacent each of the cells, with the heat conductor having a heat conductor heat capacitance. A combination of the first cell thermal capacitance, the second cell thermal capacitance, the heat conductor thermal capacitance and the air gap is sufficient to restrict heat flow from the first cell to the second cell during a thermal runaway event of the first cell, the heat flow restricted such that the second cell temperature remains less than a temperature sufficient to cause thermal runaway in the second cell. | 06-17-2010 |
| 20100141080 | INDUCTION MOTOR WITH IMPROVED TORQUE DENSITY - An induction motor embodiment includes a stator defining a stator bore, the stator including a stator yoke having a stator yoke thickness and a plurality of stator teeth, the teeth having a common length, with each of the stator teeth including a stator tooth center portion that extends from a stator tooth bottom portion proximal the yoke to a stator tooth tip portion, with adjacent stator teeth defining a stator slot between them, each stator slot having a stator slot bottom that extends along a stator slot bottom length. In the embodiment, the center portion has a stator tooth width that is less than or equal to one half the stator slot bottom length. In the embodiment, the stator tooth width is smaller than a stator slot opening width distance. In the embodiment, a ratio of stator yoke thickness to stator tooth width is at least 5:1. A rotor is rotably mounted in the stator. | 06-10-2010 |
| 20100138178 | Battery capacity estimating method and apparatus - A method for accurately estimating battery capacity based on a weighting function is provided. The disclosed system monitors battery current and uses the monitored battery current to calculate the state of charge (SOCbyAh) of the battery. The system also measures the open circuit voltage (OCV) of the battery when the system is at rest, rest being determined by achieving a current of less than a preset current value for a period of time greater than a preset time period. The state of charge of the battery is calculated from the OCV (SOCbyOCV). The weighting function is based on ΔSOCbyAh and ΔSOCbyOCV, where ΔSOCbyAh is equal to SOCbyAh | 06-03-2010 |
| 20100138092 | Battery charging time optimization system - A system for optimizing battery pack charging is provided. In this system, during charging the coupling of auxiliary systems (e.g., battery cooling systems) to the external power source are delayed so that the battery pack charge rate may be optimized, limited only by the available power. Once surplus power is available, for example as the requirements of the charging system decrease, the auxiliary system or systems may be coupled to the external power source without degrading the performance of the charging system. | 06-03-2010 |
| 20100136424 | Multi-wall battery for maintaining cell wall integrity during thermal runaway - A battery is provided in which a thermal insulator or other material is interposed between the electrode assembly and the inner surface of the cell casing, the additional layer(s) inhibiting the formation of wall perforations in the battery casing during a thermal runaway event. | 06-03-2010 |
| 20100136421 | Cell cap assembly with recessed terminal and enlarged insulating gasket - A simplified cell design is provided for a battery utilizing the 18650 form-factor in which the CID and PTC elements are eliminated, thereby reducing manufacturing cost and battery weight. To reduce the risk of shorting between the battery case and the battery terminal, the battery terminal is recessed relative to the top of the cell case and the insulating gasket positioned between the cell case and the cap assembly is designed to cover a large portion of the outer surface of the terminal element. | 06-03-2010 |
| 20100136413 | Method and apparatus for the external application of battery pack encapsulant - A method and apparatus for simplifying battery pack encapsulation is provided. The battery pack includes a pair of complementary housing members with each housing member including a plurality of cell contraints into which the ends of corresponding battery cells are inserted during assembly. One or both housing members also include at least one, and preferably a plurality, of raised encapsulant injection ports. The raised encapsulant injection ports are designed to extend above the surface of the respective housing members and beyond the injected encapsulation material, thus ensuring that the ports remain open after encapsulation material injection. | 06-03-2010 |
| 20100136409 | Battery cell with a partial dielectric barrier for improved battery pack mechanical and thermal performance - The adverse effects of the dielectric material covering the cylindrical case of a conventional 18650 cell are eliminated by replacing it with a ring-shaped dielectric material, wherein the ring-shaped dielectric material does not extend down or otherwise cover the cylindrical outer surface of the cell's casing. The ring-shaped dielectric material provides access to the battery terminal corresponding to the cap assembly while preventing shorting between the battery terminal and the edge of the cell casing. | 06-03-2010 |
| 20100136407 | Battery cell with a partial dielectric barrier for improved battery pack mechanical and thermal performance - The adverse effects of the dielectric material covering the lateral outer surface of a conventional battery are eliminated by replacing it with a dielectric barrier that covers less than 20 percent of the lateral outer surface of the cell case; more preferably less than 15 percent of the lateral outer surface of the cell case; still more preferably less than 10 percent of the lateral outer surface of the cell case; and yet still more preferably less than 5 percent of the lateral outer surface of the cell case. The dielectric barrier may be shrunk-fit, bonded, friction-fit or otherwise held in place. An electrically insulating disk may be interposed between the dielectric barrier and the end edge portion of the cell case. | 06-03-2010 |
| 20100136404 | Thermal barrier structure for containing thermal runaway propagation within a battery pack - A battery pack is provided that includes one or more thermal barrier elements, the thermal barrier elements dividing the cells within the battery pack into groups of cells. The thermal barrier elements that separate the cells into groups prevent a thermal runaway event initiated in one group of cells from propagating to the cells within a neighboring group of cells. | 06-03-2010 |
| 20100136402 | Sealed battery enclosure - A sealed battery enclosure to extend the life of the batteries contained therein is provided, the sealed battery enclosure significantly reducing contamination from water or other liquids and gases. | 06-03-2010 |
| 20100136396 | Cell Separator for Minimizing Thermal Runaway Propagation within a Battery Pack - A spacer assembly for use with a cell mounting bracket in a battery pack is provided. The spacer assembly, comprised of one or more spacers, maintains the positions of the batteries within the battery pack during a thermal event and after the cell mounting bracket loses structural integrity due to the increased temperature associated with the thermal event. By keeping the battery undergoing thermal runaway in its predetermined location within the battery pack, the minimum spacing between cells is maintained, thereby helping to minimize the thermal effects on adjacent cells while ensuring that the cooling system, if employed, is not compromised. As a result, the risk of thermal runaway propagation is reduced. | 06-03-2010 |
| 20100136391 | Active Thermal Runaway Mitigation System for Use Within a Battery Pack - An active thermal runaway mitigation system is provided that mitigates the effects of a single cell undergoing thermal runaway, thereby preventing the propagation of the thermal runaway event to neighboring cells within the battery pack. The provided system includes at least one, fluid-containing conduit in proximity to the cells within the battery pack. The conduit includes a plurality of breach points in proximity to the subset of cells, where each breach point is configured to form a breach at a preset temperature that is lower than the melting temperature of the conduit. Once a breach is formed, the fluid contained within the conduit is discharged through the breach. | 06-03-2010 |
| 20100136387 | Cell cap assembly with recessed terminal and enlarged insulating gasket - A simplified cell design is provided for a battery utilizing the 18650 form-factor, the simplified cell design reducing manufacturing cost, battery weight and the risk of shorting between the battery case and the battery terminal. In the cap assembly of the disclosed battery, the safety vent element, which is recessed relative to the top of the cell case, also serves as the battery terminal. Additionally, the insulating gasket positioned between the cell case and the cap assembly is designed to cover a large portion of the outer surface of the safety vent/battery terminal. | 06-03-2010 |
| 20100136385 | Method and apparatus for maintaining cell wall integrity during thermal runaway using an outer layer of intumescent material - A method and apparatus is provided in which a layer of an intumescent material surrounds the casing of a battery, the layer helping to prevent the formation of perforations in the battery casing during a thermal runaway event and, if a perforation is formed, inhibiting the flow of hot, pressurized gas from within the battery. A sleeve, surrounding the cell, may be used to contain the intumescent material during the thermal event. | 06-03-2010 |
| 20100136384 | Battery thermal event detection system using an electrical conductor with a thermally interruptible insulator - A method and apparatus is provided for determining when a battery, or one or more batteries within a battery pack, undergoes an undesired thermal event such as thermal runaway. The system uses an insulated conductive member mounted in close proximity to, or in contact with, an external surface of the battery or batteries to be monitored. A voltage measuring system is coupled to the conductive core of the insulated conductive member, the voltage measuring system outputting a first signal when the temperature corresponding to the battery or batteries is within a prescribed temperature range and a second signal when the temperature exceeds a predetermined temperature that falls outside of the prescribed temperature range. | 06-03-2010 |
| 20100135355 | Battery thermal event detection system using an optical fiber - A method and apparatus is provided for determining when a battery, or one or more batteries within a battery pack, undergoes an undesired thermal event such as thermal runaway. The system uses an optical fiber mounted in close proximity to, or in contact with, an external surface of the battery or batteries to be monitored. A source of light is optically coupled to the input facet of the optical fiber and a detector optically coupled to the output facet of the optical fiber. Battery health is determined by monitoring the light transmitted through the optical fiber. | 06-03-2010 |
| 20100134073 | Battery Charging Time Optimization System - A system for optimizing battery pack charging is provided. In this system, during charging the coupling of auxiliary systems (e.g., battery cooling systems) to the external power source are delayed so that the battery pack charge rate may be optimized, limited only by the available power. Once surplus power is available, for example as the requirements of the charging system decrease, the auxiliary system or systems may be coupled to the external power source without degrading the performance of the charging system. | 06-03-2010 |
| 20100133023 | All wheel drive electric vehicle power assist drive system - A method and apparatus for an all-electric vehicle using a primary drive system and a secondary drive system is provided. While the primary drive system utilizes a single electric motor, the secondary drive system utilizes a pair of electric motors. A single electrical energy storage system (ESS) is used to supply power to both drive systems. A DC/DC converter can be used so that the two drive systems can utilize different DC bus voltage ranges. | 06-03-2010 |
| 20100104938 | Liquid cooling manifold with multi-function thermal interface - A liquid cooling manifold assembly for use in the thermal management system of a battery pack is provided. The liquid cooling manifold assembly includes a coolant channel portion through which the coolant channels run, and a dual layer thermal interface interposed between the coolant channel portion and the cells of the battery pack. The outer material layer of the dual layer thermal interface is comprised of an electrically non-conductive, high dielectric material that is preferably tear resistant, deformable and has a high tensile strength and a relatively low surface friction. The inner material layer of the dual layer thermal interface is comprised of a highly compressible material. | 04-29-2010 |
| 20100090629 | FLUX CONTROLLED MOTOR MANAGEMENT - A motor in an electric vehicle can be controlled by receiving at least one of a user input or vehicle information, selecting one of a plurality of available flux modes using at least one of the user input or the vehicle information, and calculating a control signal, using the selected flux mode, to control the motor of the electric vehicle. | 04-15-2010 |
| 20100086844 | Cell Thermal Runaway Propagation Resistance Using Dual Intumescent Material Layers - A means for inhibiting the propagation of thermal runaway within a plurality of batteries is provided, wherein the means is comprised of a pair of intumescent material layers coating the battery casing, or at least a portion thereof. | 04-08-2010 |
| 20100075221 | Cell thermal runaway propagation resistance using an internal layer of intumescent material - A means for inhibiting the propagation of thermal runaway within a plurality of batteries is provided, wherein the means is comprised of at least one layer of intumescent material interposed between the interior surface of the casing of a battery and the corresponding electrode assembly. | 03-25-2010 |
| 20100075213 | Cell thermal runaway propagation resistant battery pack - A means for inhibiting the propagation of thermal runaway within a plurality of batteries is provided, wherein the means is comprised of a layer of intumescent material covering the interior surfaces of the battery pack. | 03-25-2010 |
| 20100072954 | Battery charging time optimization system - A system for optimizing battery pack charging is provided. In this system, during charging the coupling of auxiliary systems (e.g., battery cooling systems) to the external power source are delayed so that the battery pack charge rate may be optimized, limited only by the available power. Once surplus power is available, for example as the requirements of the charging system decrease, the auxiliary system or systems may be coupled to the external power source without degrading the performance of the charging system. | 03-25-2010 |
| 20100025006 | Electric vehicle thermal management system - A method for managing thermal loads within an electric vehicle using an efficient thermal management system ( | 02-04-2010 |
| 20090216688 | SYSTEM FOR BATTERY CHARGING BASED ON COST AND LIFE - One embodiment of the present subject matter includes a system that includes a battery, an electric vehicle, the battery coupled to the electric vehicle to propel the electric vehicle, and a charging circuit to charge the battery. The embodiment includes a charging cost circuit to estimate a charging cost rate and to turn on the charging circuit. The embodiment also includes a timer circuit to provide a time signal to the charging cost circuit. The embodiment is configured such that the charging cost circuit is to turn on the charging circuit during a first time period in which the charging cost rate is below a first threshold until the battery reaches a first energy stored level, and to turn on the charging circuit during a second time period in which the charging cost rate is above the first threshold. | 08-27-2009 |
| 20090212745 | METHOD FOR BATTERY CHARGING BASED ON COST AND LIFE - One embodiment of the present subject matter includes a system that includes a battery, an electric vehicle, the battery coupled to the electric vehicle to propel the electric vehicle, and a charging circuit to charge the battery. The embodiment includes a charging cost circuit to estimate a charging cost rate and to turn on the charging circuit. The embodiment also includes a timer circuit to provide a time signal to the charging cost circuit. The embodiment is configured such that the charging cost circuit is to turn on the charging circuit during a first time period in which the charging cost rate is below a first threshold until the battery reaches a first energy stored level, and to turn on the charging circuit during a second time period in which the charging cost rate is above the first threshold. | 08-27-2009 |
| 20090167254 | Multi-mode charging system for an electric vehicle - A method and apparatus that allows the end user to optimize the performance of an all-electric or hybrid vehicle and its charging system for a desired mode of operation is provided. The system of the invention includes multiple charging/operational modes from which the user may select. Each charging/operational mode controls the cut-off voltage used during charging and the maintenance temperature of the battery pack. | 07-02-2009 |
| 20090143929 | Multi-mode charging system for an electric vehicle - A method and apparatus that allows the end user to optimize the performance of an all-electric or hybrid vehicle and its charging system for a desired mode of operation is provided. The system of the invention includes multiple charging/operational modes from which the user may select. Each charging/operational mode controls the cut-off voltage used during charging and the maintenance temperature of the battery pack. | 06-04-2009 |
| 20090140700 | Multi-mode charging system for an electric vehicle - A method and apparatus that allows the end user to optimize the performance of an all-electric or hybrid vehicle and its charging system for a desired mode of operation is provided. The system of the invention includes multiple charging/operational modes from which the user may select. Each charging/operational mode controls the cut-off voltage used during charging and the maintenance temperature of the battery pack. | 06-04-2009 |
| 20090140698 | Multi-mode charging system for an electric vehicle - A method and apparatus that allows the end user to optimize the performance of an all-electric or hybrid vehicle and its charging system for a desired mode of operation is provided. The system of the invention includes multiple charging/operational modes from which the user may select. Each charging/operational mode controls the cut-off voltage used during charging and the maintenance temperature of the battery pack. | 06-04-2009 |
| 20090121563 | Liquid Cooled Rotor Assembly - A rotor assembly cooling system ( | 05-14-2009 |
| 20090023056 | BATTERY PACK THERMAL MANAGEMENT SYSTEM - A battery pack thermal management system for use in an electric car. The battery pack thermal management system includes a plurality of thermistors connected to a plurality of cells of a battery pack. A battery monitor board is connected to the thermistors. The system also includes a manifold and a plurality of cooling tubes connected to the manifold. A tube seal plug is arranged over an end of the cooling tube and an end fitting is arranged on an end of the cooling tube. The thermal management system will cool the battery pack to predetermined temperatures to increase the longevity of the battery pack within the electric vehicle. | 01-22-2009 |
| 20090023053 | METHOD OF DEACTIVATING FAULTY BATTERY CELLS - A method and apparatus for deactivating a bad battery cell from a battery pack for an energy storage system of an electric vehicle is disclosed. The apparatus and methodology includes a clamshell member arranged at an end of the cells and a printed circuit board arranged adjacent to the clamshell member. A collector plate is arranged adjacent to the printed circuit board and a switch is arranged on the printed circuit board. A wire bond is arranged between the switch and one of the cells and a second wire bond is arranged between the switch and the collector plate. The plurality of switches will allow for the identification of the one individual cell having a weak short circuit within the battery pack. Upon identification of the cell with the weak short circuit that cell will have its switch placed in an open position thus electrically isolating the faulty or bad cell from the battery pack. | 01-22-2009 |
| 20090021385 | Electric Vehicle Communication Interface - A method of communicating with an electric vehicle wherein the method includes a step of installing a communication device in the electric vehicle. The method also includes establishing a connection from the vehicle to a network. The methodology also includes controlling and monitoring a battery in the electric vehicle. | 01-22-2009 |
| 20080272661 | Liquid cooled rotor assembly - A rotor assembly cooling system ( | 11-06-2008 |
