| SMITH INTERNATIONAL, INC. Patent applications |
| Patent application number | Title | Published |
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| 20120132471 | ROLLING CUTTER PLACEMENT ON PDC BITS - A cutting tool cutting tool may include a tool body having a plurality of blades extending radially therefrom; and a plurality of rotatable cutting elements mounted on at least one of the plurality of blades, wherein the plurality of rotatable cutting elements are mounted on the at least one blade in a nose and/or shoulder region of the cutting tool at a side rake angle ranging from about 10 to about 30 degrees or −10 to about −30 degrees | 05-31-2012 |
| 20120132470 | APPARATUS AND METHOD FOR CONTROLLING OR LIMITING ROTOR ORBIT IN MOVING CAVITY MOTORS AND PUMPS - A moving cavity motor or pump, such as a mud motor, comprising: a rotor, a stator, and one or more apparatus for constraining (i.e., controlling or limiting) the movement of the rotor relative to the stator. | 05-31-2012 |
| 20120131856 | FABRICATION OF ULTRAFINE POLYCRYSTALLINE DIAMOND WITH NANO-SIZED GRAIN GROWTH INHIBITOR - The present disclosure relates to the formation of polycrystalline diamond materials with fine diamond grains and nano-sized particles of a grain growth inhibitor. In one embodiment, a method of fabricating a polycrystalline diamond material is provided. The method includes providing a mixture of diamond particles with an average particle size of about 1 micron or less, distributing a plurality of nano-sized titanium-containing particles with the diamond mixture, to act as a grain growth inhibitor, and sintering the mixture of diamond particles and titanium-containing particles at high pressure and high temperature to create a polycrystalline structure of sintered diamond grains. The sintered diamond grains have an average size of about 1 micron or less. | 05-31-2012 |
| 20120131855 | DIAMOND IMPREGNATED BITS AND METHOD OF USING AND MANUFACTURING THE SAME - A drill bit that includes a body having a lower end face for engaging a rock formation, the end face having a plurality of raised ribs extending from the face of the bit body and separated by a plurality of channels therebetween; and at least one of the plurality of ribs having a cutting portion of the at least one rib comprising a first diamond impregnated matrix material and at least a portion of a gage surface region thereof comprising a second diamond impregnated matrix material, the gage surface region backed by a third matrix material is disclosed. | 05-31-2012 |
| 20120130685 | TECHNIQUES FOR MODELING/SIMULATING, DESIGNING, OPTIMIZING AND DISPLAYING HYBRID DRILL BITS - A hybrid drill bit is modeled, simulated, designed, optimized, and displayed. A hybrid drill bit is designed by determining a performance characteristic of the hybrid drill bit and graphically displaying the performance characteristic as at least one design parameter for the hybrid drill bit adjusted. A hybrid drill bit is designed by inputting a plurality of parameters relating to characteristics of they hybrid drill bit and graphically displaying a model of the hybrid drill bit based on the plurality of parameters, wherein a displayed property of the model is changeable by changing at least one of the plurality of parameters. | 05-24-2012 |
| 20120127830 | DOWNHOLE IMAGING SYSTEM AND RELATED METHODS OF USE - A downhole imaging system includes a downhole imaging tool, a surface workstation, and a real-time data feed configured to connect between the downhole imaging tool and the surface workstation. | 05-24-2012 |
| 20120125696 | Polycrystalline Diamond Constructions Having Optimized Material Composition - Diamond bonded constructions include a diamond body comprising intercrystalline bonded diamond and interstitial regions. The body has a working surface and an interface surface, and may be joined to a metallic substrate. The body has a gradient diamond volume content greater about 1.5 percent, wherein the diamond content at the interface surface is less than 94 percent, and increases moving toward the working surface. The body may include a region that is substantially free of a catalyst material otherwise disposed within the body and present in a gradient amount. An additional material may be included within the body and be present in a changing amount. The body may be formed by high-pressure HPHT processing, e.g., from 6,200 MPa to 10,000 MPa, to produce a sintered body having a characteristic diamond volume fraction v. average grain size relationship distinguishable from that of diamond bonded constructions form by conventional-pressure HPHT processing. | 05-24-2012 |
| 20120118559 | RCD SEALING ELEMENTS WITH MULTIPLE ELASTOMER MATERIALS - A sealing element for a rotating control device is disclosed, wherein the sealing element has an inner surface which forms a drillstring bore extending axially through the sealing element, an attachment end having a receiving cavity extending into the attachment end substantially parallel with the drillstring bore, a nose end opposite from the attachment end, wherein the nose end has an inner diameter smaller than the inner diameter of the attachment end, a throat region between the attachment end and the nose end, at least one soft elastomer region comprising a soft elastomer material having a hardness of 70 duro or less, and at least one stiff elastomer region comprising a stiff elastomer material having a hardness greater than 70 duro. | 05-17-2012 |
| 20120105076 | METHOD OF CORRECTING RESISTIVITY MEASUREMENTS FOR TOLL BENDING EFFECTS - A method for correcting subterranean resistivity measurements to account for tool bending includes processing at least one coupling component and at least one cross-coupling component in combination with a tool bending angle. Such processing may, for example, remove one or more coupling components from a cross-coupling component. Removal of the coupling component(s) tends to increase the sensitivity of directional resistivity measurements to remote boundaries. | 05-03-2012 |
| 20120103699 | INTERFACE DESIGN OF TSP SHEAR CUTTERS - A method of forming a cutting element is disclosed, wherein the method includes forming a substrate body, forming an intermediate layer on the substrate body, forming a diamond table, and positioning the diamond table on the intermediate layer, such that the intermediate layer is disposed between the substrate body and the diamond table. The intermediate layer has a base portion having a base height and a ring portion having a ring height H | 05-03-2012 |
| 20120097458 | DIAMOND BONDED CONSTRUCTION WITH THERMALLY STABLE REGION - Diamond bonded constructions comprise a polycrystalline diamond body having a matrix phase of bonded-together diamond grains and a plurality of interstitial regions between the diamond grains including a catalyst material used to form the diamond body disposed within the interstitial regions. A sintered thermally stable diamond element is disposed within and bonded to the diamond body, and is configured and positioned to form part of a working surface. The thermally stable diamond element is bonded to the polycrystalline diamond body, and a substrate is bonded to the polycrystalline diamond body. The thermally stable diamond element comprises a plurality of bonded-together diamond grains and interstitial regions, wherein the interstitial regions are substantially free of a catalyst material used to make or sinter the thermally stable diamond element. A barrier material may be disposed over or infiltrated into one or more surfaces of the thermally stable diamond element. | 04-26-2012 |
| 20120090900 | SPECIAL CURVE BRAZE SHEET FOR TOP LOADING CUTTER TO GET BETTER BRAZE STRENGTH - A method of brazing a top loading cutter into a cutter pocket is disclosed, wherein the method includes placing at least one braze disc between an inner wall of the cutter pocket and a portion of the top loading cutter and heating the at least one braze disc to a temperature above the melting temperature of the braze disc. | 04-19-2012 |
| 20120073881 | ROLLING CUTTER - A cutting element for a drill bit that includes an outer support element having at least a bottom portion and a side portion; and an inner rotatable cutting element, a portion of which is disposed in the outer support element, wherein the inner rotatable cutting element includes a substrate and a diamond cutting face having a thickness of at least 0.050 inches disposed on an upper surface of the substrate; and wherein a distance from an upper surface of the diamond cutting face to a bearing surface between the inner rotatable cutting element and the outer support element ranges from 0 to about 0.300 inches is disclosed. | 03-29-2012 |
| 20120073879 | DOWNHOLE REAMER ASYMMETRIC CUTTING STRUCTURES - A cutting structure for use with a reamer in enlarging a borehole in a subterranean formation includes a plurality of cutter blocks, radially extendable from a reamer body away from a central axis of the reamer body, each of the plurality of cutter blocks comprising at least one cutter blade thereon, wherein an angular spacing about the central axis of the reamer body between the at least one cutter blade on each of the plurality of cutter blocks is unequal. | 03-29-2012 |
| 20120073113 | ADAPTOR FLANGE FOR ROTARY CONTROL DEVICE - An adapter assembly having a sealing element, a drive bushing, and an adapter flange disposed between the sealing element and the drive bushing. Also, a method of assembling a rotational control device that includes coupling mechanically an adapter flange to a sealing element, coupling mechanically the adapter flange to a drive bushing, and installing the adapter flange, sealing element, and drive bushing in the rotational control device. | 03-29-2012 |
| 20120067651 | HARDFACING COMPOSITIONS, METHODS OF APPLYING THE HARDFACING COMPOSITIONS, AND TOOLS USING SUCH HARDFACING COMPOSITIONS - A hardfacing composition comprising a carbide phase and a matrix phase, The carbide phase comprises mono-tungsten carbide in a quantity of greater than 50 percent by weight, based on the total weight of the carbide phase. The matrix phase comprises iron and nickel. The nickel is present in a quantity in the range of from 0.5 to 20 percent by weight, based on the total weight of the matrix phase. Also included are methods of applying such hardfacing compositions to a downhole tool and downhole tools having such hardfacing compositions applied thereon. | 03-22-2012 |
| 20120061103 | MULTIPLE BALL- BALL SEAT FOR HYDRAULIC FRACTURING WITH REDUCED PUMPING PRESSURE - A downhole isolation tool including a sub, a sleeve disposed in the sub, and a ball seat mandrel coupled to the sleeve, the ball seat mandrel having at least two ball seats axially aligned with at least two throughbores disposed within the ball seat mandrel. A method of isolating a well, the method including running a downhole isolation system into a well, wherein the downhole isolation system includes a first downhole isolation tool, the first downhole isolation tool including a first sub, a first sleeve disposed in the sub, and a first ball seat mandrel coupled to the first sleeve, the first ball seat mandrel having at least two ball seats of a first size axially aligned with at least two throughbores disposed within the first ball seat mandrel, dropping at least two balls of a first size into the well, and seating the at least two balls of the first size in the at least two ball seats of the first ball seat mandrel. | 03-15-2012 |
| 20120055099 | EDM CUTTABLE, HIGH CBN CONTENT SOLID PCBN COMPACT - The present disclosure relates to cubic boron nitride (cBN) cutting elements that have high cBN content and that are cuttable by electric discharge machining (EDM). A cutting element according to an embodiment includes a self-sintered polycrystalline cubic boron nitride (PCBN) compact, having a first phase of cubic boron nitride (cBN) particles and a ceramic binder phase with titanium compounds. The first phase occupies greater than 80% by volume of the self-sintered PCBN compact. The self-sintered PCBN compact has an electrical conductivity sufficient to be cuttable by electrical discharge machining. | 03-08-2012 |
| 20120046868 | DOWNHOLE CLOSED-LOOP GEOSTEERING METHODOLOGY - A closed-loop method for geosteering includes acquiring logging while drilling data and processing the logging while drilling data downhole while drilling to obtain a geosteering correction (a correction to the drilling direction based upon the LWD measurements). The geosteering correction is further processed downhole to obtain new steering tool settings which are then applied to the steering tool to change the direction of drilling. These steps are typically repeated numerous times without the need for uphole processing or surface intervention. | 02-23-2012 |
| 20120044783 | ACOUSTIC WAVEFORM STACKING USING AZIMUTHAL AND/OR STANDOFF BINNING - A method for making acoustic logging measurements includes grouping received acoustic waveforms into one of a plurality of groups, each group being representative of a measured borehole condition (e.g., a range of measured standoff values and/or a range of measured azimuth angles). The waveforms stored in at least one of the groups are stacked so as to obtain an averaged waveform. The averaged waveform may be further processed, for example, via a semblance algorithm to obtain at least one acoustic wave slowness. | 02-23-2012 |
| 20120043726 | MULTIPLE SEALING ELEMENT ASSEMBLY - A seal assembly, method for sealing a seal assembly and a modular seal unit for a rotating control device for use in an offshore environment. The modular seal unit includes a first outer housing, a first seal housing lockable within the first outer housing, and a first sealing element disposed on a lower end of the first seal housing. The first sealing element includes a throughbore configured to receive a drill pipe, and a sealing surface configured to seal against the drill pipe. The modular seal unit also includes a first connector configured to couple the first seal housing to the first outer housing, and a second connector configured to couple the first seal housing to one selected from a second outer housing of a second modular seal unit or a running tool adapter. | 02-23-2012 |
| 20120018172 | LINER HANGER FLUID DIVERTER TOOL AND RELATED METHODS - A downhole fluid diverter tool includes a tool body having a central bore therethrough and a bypass port formed in an outer diameter thereof, a spring-biased piston disposed within the tool body, a piston port in the spring-biased piston configured to axially align with the bypass port to control fluid flow outward from the central bore, and a rotatable ball valve aligned within the central bore of the tool body and configured to control fluid flow through the central bore, wherein the bypass port and the ball valve are configured to be cycled multiple times between open and closed positions while in a wellbore. | 01-26-2012 |
| 20110308864 | IMPREGNATED DRILL BITS AND METHODS OF MANUFACTURING THE SAME - A drill bit is disclosed that includes a matrix bit body having a lower end face for engaging a rock formation, the end face having a plurality of raised impregnated ribs extending from the face of the bit body and separated by a plurality of channels therebetween, and at least one of the plurality of ribs having a leading or trailing portion thereof comprising the same the matrix material as the bit body forming a continuous body matrix. | 12-22-2011 |
| 20110305371 | BOREHOLE IMAGE RECONSTRUCTION USING INVERSION AND TOOL SPATIAL SENSITIVITY FUNCTIONS - A method for reconstructing a borehole image includes determining a spatial sensitivity function for a borehole imaging tool and using the imaging tool to obtain a borehole image of a subterranean formation. A reconstructed image is then computed from the borehole image and the spatial sensitivity function. | 12-15-2011 |
| 20110297454 | ROLLING CUTTER ASSEMBLED DIRECTLY TO THE BIT POCKETS - A drill bit having a bit body, a plurality of blades extending radially from the bit body, a plurality of cutter pockets disposed on the plurality of blades, at least one rolling cutter disposed in one of the cutter pockets, wherein each rolling cutter has a substrate, a cutting face, a cutting edge, and a side surface, and at least one blocker positioned adjacent to each of the at least one rolling cutters on a leading face of the blade, wherein each blocker has a retention end and an attachment end is disclosed. The retention end of each blocker is positioned adjacent to a portion of the cutting face of each rolling cutter to retain the rolling cutter in the cutter pocket and the attachment end is attached to a portion of the blade. | 12-08-2011 |
| 20110296765 | ULTRA-HARD CONSTRUCTIONS WITH ENHANCED SECOND PHASE - An ultra-hard construction is disclosed that is prepared by a method comprising the steps of treating a material microstructure having a polycrystalline matrix first phase material and a second phase material from at least a partial region of the material microstructure, wherein the second phase material is disposed within interstitial regions of the material microstructure, and wherein removal of the second phase material creates a porous material microstructure characterized by a plurality of empty voids and replacing the removed second phase material with a replacement material having a thermal characteristic that more closely matched polycrystalline matrix first phase that the second phase material. | 12-08-2011 |
| 20110290487 | CUTTING TOOL - A downhole tool having a cylindrical body, a sleeve having a contact portion disposed on a distal end, and a cutter having a radiused portion on a top surface operatively engageable with the contact portion. Also, a method of cutting drill pipe, the method including disposing a cutting tool in a wellbore around the drill pip and actuating a radiused cutter of the cutting tool, wherein the actuating includes radially extending the cutter into contact with the drill pipe. The method also includes applying a substantially constant force between the cutter and the drill pipe and rotating the cutting tool. Additionally, a cutter for a drill pipe cutting tool, the cutter including a work surface located at a first end of the cutter, an attachment point located at a second end of the cutter, and a radiused surface located between the work surface and the attachment point. | 12-01-2011 |
| 20110286309 | Downlinking Communication System and Method Using Signal Transition Detection - A downlinking signal is transmitted downhole from the surface using drilling fluid as the communications medium. The downlinking signal includes at least a synchronization phase and a command phase. The downlinking signal is differentiated upon reception such that attributes of the synchronization phase may be used to determine corresponding attributes of the command phase. Commands may be transmitted downhole while drilling and simultaneously while using mud-pulse telemetry uplinking techniques. | 11-24-2011 |
| 20110286308 | Downlinking Communication System and Method - A downlinking signal is transmitted downhole from the surface using drilling fluid as the communications medium. The downlinking signal includes at least a synchronization phase and a command phase. Attributes of the synchronization phase are used upon reception of the signal to determine corresponding attributes of the command phase. Commands may be transmitted downhole while drilling and simultaneously while using mud-pulse telemetry uplinking techniques. | 11-24-2011 |
| 20110286307 | ACOUSTIC LOGGING WHILE DRILLING TOOL HAVING RAISED TRANSDUCERS - An acoustic logging while drilling tool includes an acoustic transmitter and a linear array of acoustic receivers. At least one of the transmitter and the linear array of receivers is deployed on a blade having an outer diameter greater than that of the tool body. In preferred embodiments the transmitter and linear array are each deployed on a distinct blade. Deployment of the transmitter and/or the receivers on a blade reduces the standoff distance to the borehole wall which tends to improve the signal strength of received guided waves without an increase in transmitter power or receiver sensitivity. | 11-24-2011 |
| 20110284293 | ROLLING CUTTER BIT DESIGN - A cutting tool having a tool body with a plurality of blades extending radially therefrom and a plurality of rotatable cutting elements mounted on at least one of the plurality of blades is disclosed, wherein the plurality of rotatable cutting elements are mounted on the at least one blade utilizing multiple side rake angles. | 11-24-2011 |
| 20110284233 | Hydraulic Actuation of a Downhole Tool Assembly - A downhole tool assembly is configured for repeated and selective hydraulic actuation and deactuation. A piston assembly is configured to reciprocate axially in a downhole tool body. The piston assembly reciprocates between a first axial position and second and third axial positions that axially oppose the first position. The downhole tool is actuated when the piston assembly is in the third axial position and deactuated when the piston assembly is in either of the first or second axial positions. A spring member biases the piston assembly towards the first axial position while drilling fluid pressure in the tool body urges the piston assembly towards the second and third axial positions. Downhole tool actuation and deactuation may be controlled from the surface, for example, via cycling the drilling fluid flow rate. | 11-24-2011 |
| 20110280102 | METHODS FOR MAKING ACOUSTIC ANISOTROPY LOGGING WHILE DRILLING MEASUREMENTS - A method for determining an acoustic anisotropy of a subterranean formation includes measuring acoustic wave slownesses at three or more toolface angles while rotating a logging while drilling tool in a borehole. Compressional, shear, and/or guided wave slownesses may be measured. The measured slownesses are fit to a mathematical model to obtain maximum and minimum slownesses. The maximum and minimum slownesses are processed to determine the acoustic anisotropy of the formation. | 11-17-2011 |
| 20110280101 | UNIPOLE AND BIPOLE ACOUSTIC LOGGING WHILE DRILLING TOOLS - An acoustic logging while drilling tool includes a single unipole acoustic transmitter longitudinally and azimuthally spaced apart from a single linear array of unipole acoustic receivers. In certain preferred embodiments, the linear array of unipole receivers is azimuthally spaced apart from the unipole transmitter by about either 90 or 180 degrees. A bipole logging while drilling tool includes two unipole acoustic transmitters and two linear arrays of unipole acoustic receivers. | 11-17-2011 |
| 20110272570 | Method and Apparatus for Neutron Logging Using a Position Sensitive Neutron Detector - A neutron logging tool includes a neutron source and at least one position sensitive thermal or epithermal neutron detector. The logging tool further includes an electronic controller configured to estimate the axial location of detected neutrons. Measurement of the axial neutron flux distribution enables other formation and borehole parameters such as formation porosity and sensor standoff to be computed. In logging while drilling embodiments, a borehole caliper may also be computed form the axial neutron flux distribution. | 11-10-2011 |
| 20110271603 | DIAMOND-BONDED CONSTRUCTIONS WITH IMPROVED THERMAL AND MECHANICAL PROPERTIES - Diamond-bonded constructions include a diamond-bonded body having a thermally stable region extending a distance below a diamond-bonded body surface. The thermally stable region comprises a matrix phase of bonded-together diamond crystals, and interstitial regions comprising a reaction product. The reaction product is formed by reaction between the diamond crystals and a reactive material. The reactant is a carbide former and the reaction product is a carbide. The diamond-bonded body includes a further diamond region extending from the thermally stable region that comprises the matrix phase and a Group VIII metal disposed within interstitial regions of the matrix phase. The thermally stable region is substantially free of a catalyst material used to initially form the diamond-bonded body. The diamond-bonded body may include a material layer formed from the reaction product that is disposed on a surface of the diamond-bonded body thermally stable region. | 11-10-2011 |
| 20110259610 | HIGH PRESSURE AND HIGH TEMPERATURE BALL SEAT - An isolation device for a frac plug, the isolation device including a ball seat having a seating surface and a ball configured to contact the seating surface, wherein a profile of the seating surface corresponds to a profile of the ball. A frac plug including a mandrel having an upper end and a lower end, a sealing element disposed around the mandrel, and a ball seat disposed within a central bore of the mandrel, wherein the ball seat includes a seating surface having a non-linear profile. A method of isolating zones of a production formation, the method including setting a frac plug between a first zone and a second zone, disposing a ball within the frac plug, and seating a ball in a ball seat of the frac plug, the ball seat including a seating surface having a profile that substantially corresponds to the profile of the ball. | 10-27-2011 |
| 20110258836 | PERCUSSION DRILLING ASSEMBLY WITH ANNULAR LOCKING MEMBER - A method of manufacturing a percussion drilling assembly, the method including providing a tubular case having a central axis and a lower end with an inner surface and an outer surface, providing a driver sub having a central axis, an outer surface, and an upper end, providing a annular locking member including an annular body, an inner finger extending radially inward from the body, and a first outer finger extending radially outward from the body, positioning the annular locking member about the driver sub, and threading the upper end of the driver sub to the lower end of the case. The inner surface of the lower end includes internal threads and the outer surface of the lower end includes a groove. The outer surface of the upper end includes external threads and the outer surface axially below the outer includes a groove. | 10-27-2011 |
| 20110253457 | DRAG BIT WITH UTILITY BLADES - A drill bit is disclosed herein, the drill bit having a bit body, a plurality of cutting blades extending radially from the bit body and having cutting elements disposed thereon, the plurality of cutting blades forming a cutting blade gage pad diameter configured to contact a formation, and a plurality of raised volumes of material extending from the bit body and devoid of cutting elements, the plurality of raised volumes of material forming a gage pad diameter configured to contact the formation, wherein the plurality of cutting blades and the plurality of raised volume of material are circumferentially spaced having fluid courses that extend therebetween. | 10-20-2011 |
| 20110253387 | CEMENTING WHIPSTOCK APPARATUS AND METHODS - A technique facilitates sidetracking by eliminating one or more trips downhole. The technique comprises delivering a sidetracking system downhole into a wellbore, and utilizing a component of the sidetracking system to grip a wall of the wellbore. The sidetracking system may comprise a whipstock assembly and a running/stinger assembly in which the stinger assembly is designed for disconnection from the whipstock assembly after delivery downhole. After disconnecting the stinger assembly, the sidetracking system enables delivery of cement slurry down through the stinger assembly to form a cement plug at a desired location. | 10-20-2011 |
| 20110247832 | EXPANDABLE SLIP RING FOR USE WITH LINER HANGERS AND LINER TOP PACKERS - A liner hanger includes a mandrel and a slip assembly disposed around the mandrel, wherein the slip assembly includes an expandable non-frangible slip ring and a plurality of gripping members. A liner top packer includes a mandrel, a slip assembly disposed around the mandrel, and a sealing element disposed around the mandrel, wherein the slip assembly includes an expandable non-frangible slip ring and a plurality of gripping members disposed circumferentially around the expandable non-frangible slip ring. A method for setting a tool in a wellbore includes running the tool having a slip assembly disposed around a mandrel of the tool into the wellbore, positioning the tool at a predetermined wellbore location, actuating the tool to impart a force on the slip assembly, and expanding the expandable non-frangible slip ring from a first diameter to a second diameter to displace the gripping members radially outward into engagement with a surrounding surface. | 10-13-2011 |
| 20110247278 | POLYCRYSTALLINE DIAMOND CONSTRUCTIONS HAVING IMPROVED THERMAL STABILITY - A method for making a polycrystalline diamond construction is disclosed, which includes the steps of treating a polycrystalline diamond body having a plurality of bonded together diamond crystals and a solvent catalyst material to remove the solvent catalyst material therefrom, wherein the solvent catalyst material is disposed within interstitial regions between the bonded together diamond crystals, replacing the removed solvent catalyst material with a replacement material, and treating the body having the replacement material to remove substantially all of the replacement material from a first region of the body extending a depth from a body surface, and allowing the remaining amount of the replacement material to reside in a second region of the body that is remote from the surface. | 10-13-2011 |
| 20110243774 | UNDERCUT STATOR FOR A POSITIVE DISPLACMENT MOTOR - A Moineau style stator includes a stator tube having a plurality of rigid helical lobes formed on an inner surface thereof. The helical lobes define a major internal tube diameter that is greater than a pass through diameter of the tube such that the major diameter undercuts the pass through diameter of the tube. A major liner diameter may also be less than the pass through diameter so as to provide a suitable interference fit between rotor and stator. | 10-06-2011 |
| 20110240374 | DOWNHOLE TOOL HAVING A FRICTION STIRRED SURFACE REGION - A method for hardening a portion of the outer surface of a downhole tool body includes friction stirring the vulnerable surface of the tool. Such friction stirring generally includes rotating a friction stir weld tool in contact with the surface until a portion of the tool penetrates the tool. The friction stir weld tool is then translated (while rotating) across a predetermined region of the surface thereby creating a friction stir zone. The friction stir zone is generally considerably harder, and therefore more wear resistant, than the parent material that makes up the tool body. The resulting downhole tool includes at least one surface with a hard friction stir zone. | 10-06-2011 |
| 20110240372 | ARTICLE OF MANUFACTURE HAVING A SUB-SURFACE FRICTION STIR WELDED CHANNEL - A method for routing an electrical conductor through a sub-surface channel in substantially any suitable metallic article of manufacture includes friction stir welding a cap in a groove formed in a surface of the article so as to form the sub-surface channel. An electrical conductor is then routed through the channel. The channel may further include a substantially tubular conduit formed therein with the electrical conductor being routed through the conduit. The friction stir weld zone formed during friction stir welding is generally harder and more wear resistant that the article body. | 10-06-2011 |
| 20110232969 | DOWNHOLE TOOL DEACTIVATION AND RE-ACTIVATION - A downhole tool including a tubular body having an upper connection and a lower connection and an axial borehole therethrough, wherein the upper and lower connections are configured to connect to a drilling assembly, at least one expandable component coupled to the tubular body and configured to selectively extend radially therefrom, and an actuation assembly configured to selectively actuate, deactuate, and reactuate the at least one component. A method of selectively actuating a downhole tool, wherein the downhole tool comprises a tubular body with an axial borehole therethrough and at least one component, the method including circulating a drilling fluid in the axial borehole of the downhole tool, actuating the at least one component, deactuating the at least one component, and reactuating the at least one component. An actuation assembly including a mandrel having an actuation chamber port, at least one drop device, a piston disposed within the mandrel and configured to move to open the actuation chamber port, at least one dart, a sleeve disposed within the mandrel and configured to move to close the actuation chamber port; and at least one biasing member configured to exert a force on the sleeve in an upstream direction. | 09-29-2011 |
| 20110232968 | Borehole Drilling Optimization With Multiple Cutting Structures - A method of optimizing a drilling operating parameter or a drilling system parameter for a drilling assembly employing at least first and second distinct cutting structures includes entering at least one design parameter for each of the cutting structures into a trained artificial neural network. At least one of the design parameters of the first cutting structure may be optionally combined with at least one of the design parameters of the second cutting structure. The combined design parameter may also be entered into the artificial neural network. | 09-29-2011 |
| 20110232200 | MANUFACTURE OF THERMALLY STABLE CUTTING ELEMENTS - A method of forming a thermally stable cutting element that includes disposing at least a portion of a polycrystalline abrasive body containing a catalyzing material to be leached into a leaching agent; and subjecting the polycrystalline abrasive object to an elevated temperature and pressure is disclosed. Thermally stable cutting elements and systems and other methods for forming thermally stable cutting elements are also disclosed. | 09-29-2011 |
| 20110214963 | LOCKING CLUTCH FOR DOWNHOLE MOTOR - A locking clutch to selectively transmit torque from a stator of a downhole tool to a rotor of the downhole tool includes at least one locking pawl disposed upon the rotor, wherein the at least one locking pawl comprises a load path, at least one pivot axis, and a mass center, wherein the at least one locking pawl is biased into an engaged position by a biasing mechanism, wherein the at least one locking pawl transmits force from the stator to the rotor along the load path when in the engaged position, and wherein centrifugal force urges the at least one locking pawl into a disengaged position when the rotor is rotated above a disengagement speed. | 09-08-2011 |
| 20110214875 | Completion String Deployment in a Subterranean Well - A method for deploying a completion string in a previously drilled borehole includes rotating the string at the surface while axially urging the assembly deeper into the borehole. This rotation is preferably only partially transferred down the completion string such that a lower portion of the string typically remains rotationally stationary with respect to the borehole. The completion string may be reciprocated upwards and downwards from the surface so as to enable the lower portion of the completion string to rotate. The completion string may alternatively be rotated back and forth, alternating between first and second rotational directions so as to maintain an applied surface torque below a predetermined threshold. The invention has been found to reduce drag between a completion assembly and the wall of a previously drilled borehole. | 09-08-2011 |
| 20110214871 | FLUSHING PROCEDURE FOR ROTATING CONTROL DEVICE - A method of flushing a wellbore fluid from a downhole tool containing a bearing package includes pumping hydraulic oil through at least one of a hydraulic inlet line and at least one of a pneumatic inlet line connected to the main housing and into an annulus formed between the bearing package and a main housing of the downhole tool, wherein the hydraulic oil replaces the wellbore fluid in the annulus, removing the wellbore fluid from the annulus through at least one hydraulic outlet line and at least one pneumatic outlet line connected to the main housing, pumping air through the at least one pneumatic inlet line connected to the main housing and removing the hydraulic oil from the at least one pneumatic inlet line connected to the main housing, and removing the hydraulic oil through at least one pneumatic outlet line connected to the main housing. | 09-08-2011 |
| 20110209918 | INCREASED ENERGY IMPACT TOOL - A downhole jarring tool includes a mandrel having a small diameter portion and a large diameter portion, a detent cylinder sealingly disposed around the mandrel forming an enclosure, a divider disposed in the enclosure between the mandrel and the detent cylinder, wherein the divider partitions the enclosure into a storage chamber and a metering chamber, and a metering system disposed around the mandrel. A method of applying an impact force using a downhole jarring tool includes moving a mandrel with respect to a detent cylinder by applying an axial force, positioning the mandrel such that a metering system disposed on the mandrel enters a reduced diameter portion of the detent cylinder, transmitting energy to an energy storing component disposed inside the detent cylinder, metering a fluid through the metering system, and accelerating the mandrel with respect to the detent cylinder. | 09-01-2011 |
| 20110203110 | BRAZE OR SOLDER REINFORCED MOINEU STATOR - A Moineau style stator includes a helical reinforcement component that provides an internal helical cavity. A resilient liner is deployed on an inner surface of the helical reinforcement component. The helical reinforcement component includes a solder or braze material and is typically metallurgically bonded to an inner wall of a stator tube. In exemplary embodiments, the helical reinforcement component includes a composite mixture of solder and aggregate. Exemplary embodiments of this invention address the heat build up and subsequent elastomer breakdown in the lobes of prior arts stators by providing a helical reinforcement component. Solder reinforced stators tend to be less expensive to fabricate than reinforced stators of the prior art. | 08-25-2011 |
| 20110192652 | COMPOSITE CUTTER SUBSTRATE TO MITIGATE RESIDUAL STRESS - A method of forming a cutting element that includes filling at least one non-planar region on an upper surface of a carbide substrate with a diamond mixture, subjecting the substrate and the diamond mixture to high pressure high temperature sintering conditions to form a reduced-CTE substrate having polycrystalline diamond that extends a depth into the reduced-CTE substrate in an interface region, and an upper surface made of a composite surface of diamond and carbide, and attaching a polycrystalline diamond body to the composite surface of the reduced-CTE substrate is disclosed. | 08-11-2011 |
| 20110192650 | PERCUSSION DRILLING ASSEMBLY HAVING A FLOATING FEED TUBE - A percussion drilling assembly for boring into the earth is disclosed. The percussion drilling assembly includes a top sub, a casing coupled to the top sub, and a feed tube assembly disposed within the top sub and the casing. The feed tube assembly includes a non-rigid coupling having a throughbore and a tubular body disposed therein. The tubular body is translatable in the radial position and/or rotatable relative to a longitudinal centerline extending through the non-rigid coupling. | 08-11-2011 |
| 20110192649 | FLOW DIVERTER RING FOR MUD SAVER VALVES - A valve assembly includes a main housing having a central bore therethrough, an upper valve subassembly disposed within the main housing, the upper valve subassembly including an upper seat configured to contact a corresponding lower seat of a lower valve subassembly, and a flow diverter ring disposed proximate the upper seat of the upper valve subassembly, wherein the flow diverter ring is configured to direct a fluid flow radially away from the upper seat of the upper valve subassembly. | 08-11-2011 |
| 20110188345 | Downhole Sonic Logging Tool Including Irregularly Spaced Receivers - A downhole acoustic measurement tool includes at least one transmitter longitudinally spaced apart from a non-uniformly spaced longitudinal array of acoustic receivers. The array has a non-uniform spacing such that a first spacing between a first pair of consecutive acoustic receivers in the array is not equal to a second spacing between a second pair of consecutive acoustic receivers in the array. Non-uniform spacing of the receivers in the array reduces aliasing when the received waveforms are processed, for example, to obtain semblance data. | 08-04-2011 |
| 20110187374 | Microresistivity Imaging with Differentially Raised Electrodes - A microresistivity logging tool includes a measuring electrode deployed in and electrically isolated from a guard electrode. The measuring electrode is radially recessed with respect to at least a portion of the guard electrode. The raised portion of the guard electrode preferably extends radially outward from the tool body such that it contacts the borehole wall during drilling. A return electrode is spaced and electrically insulated from the guard electrode. Tools in accordance with the present invention enable good current focusing to be achieved while at the same time providing protection for the measuring electrode. | 08-04-2011 |
| 20110174505 | BALL DROP MODULE - A pressurizing device includes a main housing having a central bore therethrough and a ball drop module removably disposed within the main housing, the ball drop module including a ball seat hingedly attached within the ball drop module and configured to receive a dropped ball, wherein the ball seat is configured to rotate about a hinge from a closed position to an open position when a pressure above the ball seat exceeds a preset limit. | 07-21-2011 |
| 20110174114 | MATRIX BIT BODIES WITH MULTIPLE MATRIX MATERIALS - A method of manufacturing a drill bit having a bit body and a plurality of blades extending radially from the bit body is disclosed, wherein the method includes adhering a first matrix material to at least a portion of a mold cavity corresponding to an outer surface of the bit body, loading a second matrix material into the other portions of the mold cavity, and heating the mold contents to form a matrix body drill bit. | 07-21-2011 |
| 20110173896 | EXPANDABLE EARTH BORING APPARATUS USING IMPREGNATED AND MATRIX MATERIALS FOR ENLARGING A BOREHOLE - A method for forming a borehole enlargement tool that includes providing a steel body structure, forming at least one rib structure from a matrix material and abrasive particles, affixing the at least one rib structure to the body structure, and affixing the steel body structure to an elongated tubular body is disclosed. | 07-21-2011 |
| 20110168454 | NOVEL HARDMETAL FOR USE IN OIL AND GAS DRILLING APPLICATIONS - A down hole drill bit that includes a plurality of cutting elements mounted on a cutting structure, wherein at least one of the plurality of cutting elements comprises a wear resistant material, the wear resistant material comprising coarse grains disposed in a binder matrix phase, wherein the binder matrix phase comprises nanoparticles dispersed therein is disclosed. | 07-14-2011 |
| 20110168445 | Downhole Downlinking System Employing a Differential Pressure Transducer - A downhole tool includes a downlinking system deployed in a downhole tool body having an internal through bore. The downlinking system includes a differential pressure transducer configured to measured a pressure difference between drilling fluid in the internal through bore and drilling fluid external to the tool (in the borehole annulus). The differential transducer is electrically connected with an electronic controller (deployed substantially anywhere in the drill string) that is configured to receive and decode pressure waveforms. | 07-14-2011 |
| 20110168444 | Rotary Steerable Tool Employing a Timed Connection - A downhole steering tool includes distinct hydraulic and electronics modules deployed about a shaft. The hydraulics module includes a plurality of hydraulically actuated blades. The electronics module includes electronic circuitry configured to control blade actuation. The hydraulics and electronics modules are physically and electrically connected to one another via a timed connection. | 07-14-2011 |
| 20110162893 | HIGH-SHEAR ROLLER CONE AND PDC HYBRID BIT - A drill bit having a bit body, at least one blade extending radially from the bit body, a plurality of blade cutting elements disposed on each blade, at least one journal extending downwardly and radially outward from a longitudinal axis of the drill bit, a roller cone or roller disc mounted rotatably to each journal, and a plurality of cutting elements disposed on each roller cone or roller disc, and methods for making the drill bit are disclosed. | 07-07-2011 |
| 20110161009 | BINNING METHOD FOR BOREHOLE IMAGING - A method for forming a borehole image includes fitting logging sensor measurements residing in each of a plurality of azimuthal windows with corresponding mathematical fitting functions. The functions may then be evaluated at one or more corresponding azimuthal positions to obtain at least one sector value for each of the azimuthal windows. A two dimensional borehole image may be formed by repeating the procedure at multiple measured depths in the borehole. | 06-30-2011 |
| 20110156711 | LOGGING TOOL EMPLOYING A MONOPOLE CURRENT INJECTION ELECTRODE FOR MICRORESISTIVITY IMAGING - A microresistivity logging tool includes a monopole current injection electrode and first and second potential electrodes deployed on a downhole tool body. A controller is configured to apply a high frequency alternating current between the monopole current injection electrode and a return and measure a corresponding AC potential difference between the first and second electrodes. | 06-30-2011 |
| 20110156710 | CALIBRATION METHOD FOR A MICRORESISTIVITY LOGGING TOOL - Methods for making calibrated microresistivity logging measurements in nonconductive drilling fluid are disclosed. A calibrated measurement parameter (e.g., a calibrated electrical impedance or a calibrated potential difference) is obtained and further utilized to compute a formation resistivity. The methods tend to be particularly well suited for drilling applications in which the borehole environment is highly resistive (i.e., boreholes in which both the drilling fluid and the formation have a high resistivity). | 06-30-2011 |
| 20110156709 | MICRORESISTIVITY ANISOTROPY LOGGING TOOL EMPLOYING A MONOPOLE CURRENT INJECTION ELECTRODE - A microresistivity logging tool includes a monopole current injection electrode and at least first and second pairs of potential electrodes. The tool may further include a controller configured for making microresistivity anisotropy measurements using a single firing of the monopole current injection electrode. The controller may be configured to compute a two-dimensional tensor of the local formation resistivity from a single firing of the monopole current injection electrode. The use of a single firing tends to decrease measurement time, which in turn tends to improved azimuthal sensitivity in microresistivity anisotropy imaging while drilling applications. | 06-30-2011 |
| 20110155468 | SIDE-TRACKING SYSTEM AND RELATED METHODS - A sidetracking tool includes a setting tool having an expandable anchor, a whipstock connected to an upper end of the setting tool, the whipstock having a ramp face along an axial length thereof, and a drilling assembly including a drill bit disposed on an end thereof, wherein the drill bit is configured to interface with the ramp face of the whipstock. | 06-30-2011 |
| 20110139514 | Thermally Stable Diamond Bonded Materials and Compacts - Thermally stable diamond bonded construction comprise a diamond bonded body including a thermally stable region, comprising a plurality of diamond grains bonded together by a reaction product of the diamond grains with a reactant such as Si, and a polycrystalline diamond region, comprising intercrystalline bonded diamond and a catalyst material. The body further comprises a ceramic compound formed by reaction of an Nb, Zr, Ti, or Mo getter material with a gaseous element generated during HPHT sintering of the diamond bonded body. The diamond bonded body may comprise from 0.1 to 15 percent by weight of the ceramic compound. The diamond bonded body can be formed during a single HPHT process operated at different temperatures when the reactant has a melting temperature above the catalyst material. The construction may include a metallic substrate attached to the diamond bonded body to facilitate use as a wear or cutting element. | 06-16-2011 |
| 20110132668 | POLYCRYSTALLINE DIAMOND CUTTING ELEMENT STRUCTURE - A cutting element may include a substrate having an interface surface; an ultrahard material layer disposed on the interface surface; and the interface surface comprising a plurality of surface features, wherein at least one of the plurality of surface features intersects a neighboring surface feature at a height that is intermediate an extremity of the at least one of the plurality of surface features and a base of the at least one of the plurality of surface features. | 06-09-2011 |
| 20110127088 | POLYCRYSTALLINE ULTRA-HARD COMPACT CONSTRUCTIONS - Polycrystalline ultra-hard compact constructions comprise a polycrystalline ultra-hard compact having a polycrystalline ultra-hard body attached to a substrate. A support member is attached to the compact by a braze material. The support member can have a one-piece construction including one or more support sections. The support member has a first section extending axially along a wall surface of the compact, and extending circumferentially along a portion of the compact. The support member can include a second section extending radially along a backside surface of the compact, and/or a third section extending radially along a front side surface of the compact. In one embodiment, the support member includes a second and/or third section and the compact disposed therein is in an axially compressed state. The support member is interposed between the compact and an end-use device, and improves the compact attachment strength to an end-use device when compared to conventional compacts. | 06-02-2011 |
| 20110120781 | HIGH STRENGTH INFILTRATED MATRIX BODY USING FINE GRAIN DISPERSIONS - A drill bit may include a bit body having a plurality of blades extending radially therefrom, the bit body comprising a continuous infiltration binder and a plurality of carbide particles dispersed in the continuous infiltration binder, wherein at least a portion of the plurality of carbide particles and at least a portion of the continuous infiltration binder form a first carbide matrix region, wherein the plurality of carbide particles forming the first carbide matrix region have an average grain sizes of less than about 44 microns; and at least one cutting element for engaging a formation disposed on at least one of the plurality of blades. | 05-26-2011 |
| 20110114394 | MATRIX TOOL BODIES WITH EROSION RESISTANT AND/OR WEAR RESISTANT MATRIX MATERIALS - Methods for manufacturing a matrix tool body comprising placing a first matrix material within a first region of a mold cavity proximate a surface of the mold. A second matrix material may be placed within a second region of the mold cavity positioned inwardly of the first matrix material. The first matrix material and the second matrix material comprise a plurality of hard particles. The plurality of hard particles of the second matrix material have a median particle size that is less than the median particle size of the first matrix material. The plurality of hard particles of the first matrix material and the second matrix material are infiltrated with an infiltration binder to form the tool body. Also included are tool bodies having one or more regions proximate a surface of the tool body comprising an erosion resistant matrix material and/or a wear resistant matrix material. | 05-19-2011 |
| 20110114334 | APPARATUS AND METHOD FOR ACTIVATING AND DEACTIVATING A DOWNHOLE TOOL - A control mechanism for a downhole tool including a mandrel having a throughbore, at least one activation port, and at least one bypass port, a first sleeve detachably mounted within the throughbore at a first position and moveable to a second position, the first sleeve having a first seat, and a second sleeve detachably mounted within the throughbore at a third position located axially above the first position and moveable to a fourth position, the second sleeve having a second seat. A method of hydraulically actuating and deactuating a downhole tool, the method including disposing the downhole tool and a control mechanism in a well. | 05-19-2011 |
| 20110100724 | Fixed Cutter Bit for Directional Drilling Applications - A drill bit for drilling a borehole in earthen formations, the bit comprising: a bit body having a bit axis and a bit face including a cone region, a shoulder region, and a gage region; a first primary blade extending radially along the bit face from the cone region to the gage region; a plurality of cutter elements mounted to the first primary blade, wherein a first of the plurality of cutter elements has a planar cutting face and a second of the plurality of cutter elements has a convex cutting face; and wherein each cutting face is forward-facing. | 05-05-2011 |
| 20110095485 | METAL-TO-METAL SEAL WITH RETENTION DEVICE - A downhole tool includes a first portion having a first metal protrusion configured to seal against a first metal surface and a second portion having a second metal protrusion configured to seal against a second metal surface. A ratcheting device includes a first element having a plurality of grooves, and a second element having at least two sets of teeth, wherein one of the at least two sets of teeth engages the plurality of grooves. Additionally, a method of forming a downhole seal includes disposing in a wellbore a downhole tool including an inner tubular, a lock ring, a lower ring, an upper ring, an insert ring, and a deformable element. The method further includes moving a wedge sleeve axially downward with respect to the downhole tool such that the wedge sleeve engages the deformable ring and forces a first metal protrusion on the deformable element into contact with an outer tubular. | 04-28-2011 |
| 20110089951 | Microresistivity Imaging in Conductive and Nonconductive Drilling Fluid - A microresistivity logging tool includes a shield electrode deployed between a guard electrode and a return electrode. A measuring electrode is deployed in and electrically isolated from the guard electrode and first and second potential electrodes are deployed in and electrically isolated from the shield electrode. The tool further includes at least one switch configured to switch the tool between distinct first and second microresistivity measurement modes. The first measurement mode is configured for making microresistivity measurements in conductive (water based) drilling fluid and the second measurement mode is configured for making microresistivity measurements in non-conductive (oil based) drilling fluid, thereby enabling the tool to be utilized in either type of drilling fluid. | 04-21-2011 |
| 20110089950 | Microresistivity Imaging at Multiple Depths of Investigation - A microresistivity logging tool includes a dual function electrode deployed between a guard electrode and a return electrode. A drive circuit enables the electrical potential of the dual function electrode to be independently controlled so as to control a depth of investigation of a microresistivity measurement. The depth of investigation tends to increase with increasing electrical potential of the dual function electrode. | 04-21-2011 |
| 20110083909 | Diamond Bonded Construction with Reattached Diamond Body - Diamond bonded construction comprise a diamond body attached to a support. In one embodiment, an initial substrate used to sinter the body is interposed between the body and support, and is thinned to less than 5 times the body thickness, or to less than the body thickness, prior to attachment to the support to relieve stress in the body. In another embodiment, the substrate is removed after sintering, and the body is attached to the support. The support has a material construction different from that of the initial substrate, wherein the initial substrate is selected for infiltration and the support for end use properties. The substrate and support include a hard material with a volume content that may be the same or different. Interfaces between the body, substrate, and/or support may be nonplanar. The body may be thermally stable, and may include a replacement material disposed therein. | 04-14-2011 |
| 20110083908 | Diamond Bonded Construction Comprising Multi-Sintered Polycrystalline Diamond - Diamond bonded constructions comprise a diamond body attached to a substrate, wherein the body includes a first diamond bonded volume, and a second diamond bonded volume attached thereto. The second volume may be provided in the form of a powder or a presintered mass prior to attachment, and the first volume may be provided in the form of presintered pieces when combined with the second volume. The first volume diamond volume content is greater than about 94 percent, and is the same or greater than that of the second volume. The first volume is sintered during a first HPHT process, and the second volume is sintered and/or attached to the first volume during a second HPHT process. The first HPHT pressure is greater than the second HPHT pressure. The substrate is not an infiltration substrate used to form the first diamond volume. The diamond body may be thermally stable. | 04-14-2011 |
| 20110074428 | Apparatus and Method for Downhole Electromagnetic Measurement While Drilling - A directional resistivity tool includes a pair of transmitters deployed between at least one pair of receivers. Each of the transmitters and receivers preferably includes collocated z-mode and x-mode antennae. Exemplary embodiments may further include additional receivers, for example, additional pairs of receivers deployed axially about the transmitters or one or more deep reading receivers deployed on one axial end of the transmitters. Tools in accordance with the invention enable directional resistivity measurements to be acquired at multiple depths of investigation using fewer transmitter firings than conventional tools. | 03-31-2011 |
| 20110074427 | Directional Resistivity Antenna Shield - A logging while drilling tool includes a directional resistivity antenna and an antenna shield having. The shield has at least one slot having at least one electrically open end formed therein. The antenna shield may include a base portion and a plurality of spaced apart fingers extending away from the base portion such that the finger ends are electrically isolated from the tool body and from one another. The antenna shield may alternatively include a plurality of spaced apart plates that are electrically isolated from the tool body and from one another. These antenna shields have been found to provide suitable physical protection for sensitive antenna components while at the same time being substantially transparent to both z-mode and x-mode electromagnetic waves. | 03-31-2011 |
| 20110073368 | Reduction of Tool Mode and Drilling Noise In Acoustic LWD - A downhole measurement tool includes at least one regular receiver and at least one reference receiver externally deployed on a tool body. The reference receiver is configured to be acoustically isolated from the borehole, for example, via an isolation structure including a high-impedance cap and a low-impedance gap. The reference receiver may be deployed in a linear array with the regular receiver(s) and may be substantially identical to the regular receiver(s) such that it has substantially the same sensitivity to tool mode signals and internal drilling noise as do the regular receivers. Received waveforms may be processed so as to remove tool mode arrivals and/or drilling noise. | 03-31-2011 |
| 20110067925 | FLEXIBLE DIRECTIONAL DRILLING APPARATUS AND RELATED METHODS - A bottom hole assembly to directionally drill a subterranean formation includes a drill bit, a stabilizer assembly located proximate to and behind the drill bit, a drilling assembly comprising a drive mechanism and a directional mechanism, and a flex housing integral with the drilling assembly. | 03-24-2011 |
| 20110057656 | Drilling System for Making LWD Measurements Ahead of the Bit - A drilling system includes integral drill bit body and logging while drilling tool body portions. There are no threads between the drill bit and the LWD tool. In one exemplary embodiment the drilling system includes a unitary tool body, i.e., a tool body formed from a single work piece. In another exemplary embodiment the drill bit body portion is welded to the LWD tool body portion. At least one LWD sensor is deployed in the drill bit. The drilling system enables multiple LWD sensors to be deployed in and near the bit (e.g., on both the side and bottom faces of the bit). The absence a threaded connection facilitates the placement of electrical connectors, LWD sensors, and electronic control circuitry at the bit. | 03-10-2011 |
| 20110052803 | Method of Forming Metal Deposits on Ultrahard Materials - A method of forming a metal deposit on an ultra-hard material. In an embodiment, the method includes providing a plurality of ultra-hard particles, mixing the ultra-hard particles in a solution with a metal salt, drying the solution to create a mixture of metal salt particles adhered to surfaces of the ultra-hard particles, heating the mixture to convert the metal salt particles into metal deposits on the surfaces of the ultra-hard particles, and HTHP sintering the mixture of ultra-hard particles with the metal deposits to form a polycrystalline ultra-hard material. | 03-03-2011 |
| 20110042147 | FUNCTIONALLY GRADED POLYCRYSTALLINE DIAMOND INSERT - PCD inserts comprise a PCD body having multiple FG-PCD regions with decreasing diamond content moving from a body outer surface to a metallic substrate. The diamond content changes in gradient fashion by changing metal binder content. A region adjacent the outer surface comprises 5 to 20 percent by weight metal binder, and a region remote from the surface comprises 15 to 40 percent by weight metal binder. One or more transition regions are interposed between the PCD body and substrate. The transition region comprises PCD, binder metal, and a carbide, comprises a metal binder content less than that present in the PCD body region positioned next to it. | 02-24-2011 |
| 20110042145 | METHODS FOR ENHANCING A SURFACE OF A DOWNHOLE TOOL AND DOWNHOLE TOOLS HAVING AN ENHANCED SURFACE - A downhole tool having a layer of wear resistant material applied thereon utilizing a thermal spray process and methods of manufacturing such downhole tools. | 02-24-2011 |
| 20110038559 | CYCLIC NOISE REMOVAL IN BOREHOLE IMAGING - A method for removing cyclic noise from a borehole image includes transforming the image into the frequency domain using a two-dimensional (2-D) transform (e.g., using a discrete cosine transform). The cyclic noise components (peaks) are removed from the transformed image which is then inverse transformed back into the spatial domain using an inverse 2-D transform to obtain a corrected image. An automated method enables the cyclic peaks to be identified and removed from the borehole image via downhole processing. | 02-17-2011 |
| 20110036642 | NON-PLANAR INTERFACE CONSTRUCTION - A cutting element is provided, including a substrate and an ultra-hard material layer formed over the substrate. At one end of the substrate is an interface surface that interfaces with the ultra-hard material layer to bond the layer to the substrate. The interface surface includes a first or outer annular section that extends to the peripheral edge of the substrate, and a second or inner section that is radially inside the first section. The interface surface includes several spaced-apart projections arranged in an annular row. In one aspect, each projection has an upper surface that defines a groove bisecting the projection. In another aspect, the interface surface may include a bridge coupling adjacent projections. | 02-17-2011 |
| 20110035200 | METHODS FOR DESIGNING FIXED CUTTER BITS AND BITS MADE USING SUCH METHODS - In one aspect, the invention provides a method for modeling the dynamic performance of a fixed cutter bit drilling earth formations. In one embodiment, the method includes selecting a drill bit and an earth formation to be represented as drilled, simulating the bit drilling the earth formation. The simulation includes at least numerically rotating the bit, calculating bit interaction with the earth formation during the rotating, and determining the forces on the cutters during the rotation based on the calculated interaction with earth formation and empirical data. | 02-10-2011 |
| 20110031037 | POLYCRYSTALLINE DIAMOND MATERIAL WITH HIGH TOUGHNESS AND HIGH WEAR RESISTANCE - A cutting element that includes a substrate; and an outer layer of polycrystalline diamond material disposed upon the outermost end of the cutting element, wherein the polycrystalline diamond material: a plurality of interconnected diamond particles; and a plurality of interstitial regions disposed among the bonded diamond particles, wherein the plurality of interstitial regions contain a plurality of metal carbide phases and a plurality of metal binder phases together forming a plurality of metallic phases, wherein the plurality of metal carbide phases are formed from a plurality of metal carbide particles; wherein the plurality of interconnected diamond particles form at least about 60 to at most about 80% by weight of the polycrystalline diamond material; and wherein the plurality of metal carbide phases represent at least 50% by weight of the plurality of metallic phases is disclosed. | 02-10-2011 |
| 20110031033 | HIGHLY WEAR RESISTANT DIAMOND INSERT WITH IMPROVED TRANSITION STRUCTURE - An insert for a drill bit may include a metallic carbide body; an outer layer of polycrystalline diamond material on the outermost end of the insert, the polycrystalline diamond material comprising a plurality of interconnected first diamond grains and a first binder material in interstitial regions between the interconnected first diamond grains; and at least one transition layer between the metallic carbide body and the outer layer, the at least one transition layer comprising a composite of second diamond grains, first metal carbide particles, and a second binder material, wherein the second diamond grains have a larger grain size than the first diamond grains. | 02-10-2011 |
| 20110031032 | DIAMOND TRANSITION LAYER CONSTRUCTION WITH IMPROVED THICKNESS RATIO - An insert for a drill bit may include a metallic carbide body; an outer layer of polycrystalline diamond material on the outermost end of the insert, the polycrystalline diamond material comprising a plurality of interconnected first diamond grains and a first binder material in interstitial regions between the interconnected first diamond grains; and at least two transition layers between the metallic carbide body and the outer layer, the at least two transition layers comprising: an outermost transition layer comprising a composite of second diamond grains, first metal carbide or carbonitride particles, and a second binder material; and an innermost transition layer comprising a composite of third diamond grains, second metal carbide or carbonitride particles, and a third binder material wherein a thickness of the outer layer is lesser than that of each of the at least two transition layers. | 02-10-2011 |
| 20110030283 | METHOD OF FORMING A THERMALLY STABLE DIAMOND CUTTING ELEMENT - In one aspect, a vacuum-sealed can is used during the bonding process to improve the properties of an infiltrated TSP cutting element. In one embodiment, ultra hard diamond crystals and a catalyst material are sintered to form a polycrystalline diamond material (PCD). This PCD material is leached to remove the catalyst, forming a thermally stable product (TSP). The TSP material and a substrate are placed into an enclosure such as a can assembly, heated, and subjected to a vacuum in order to remove gas, moisture and other residuals that can inhibit infiltration of the infiltrant into the TSP layer. The can assembly is then subjected to high temperature, high pressure bonding to bond the TSP material to the substrate. During bonding, material from the substrate infiltrates the TSP layer. | 02-10-2011 |
| 20110026362 | Telemetry Coding and Surface Detection for a Mud Pulser - A method for encoding a non-negative integer, for example, representative of MWD/LWD data, includes encoding at least a portion of the integer using at least a first order Fibonacci derived sequence. The remainder of the integer may be encoded using conventional Fibonacci encoding. The invention tends to improve coding efficiency, downhole and surface synchronization, and surface detection. | 02-03-2011 |
| 20110024197 | HIGH SHEAR ROLLER CONE DRILL BITS - A drill bit may include a bit body, comprising: at its upper end, a connection adapted to connect to a drill string; at its lower end, a plurality of journals extending downwardly and radially outward from a longitudinal axis of the bit; a plurality of roller cones rotatable mounted on the plurality of journals; and at least three rows of cutting elements disposed on each of the plurality of roller cones, wherein an outermost row has an extension height to diameter ratio greater than a mid row, and the mid has an extension height to diameter ratio greater than an innermost row. | 02-03-2011 |
| 20110023663 | MANUFACTURING METHODS FOR HIGH SHEAR ROLLER CONE BITS - A method of manufacturing a roller cone drill bit may include forming a body of a single piece having an upper end and a lower end; machining at the lower end of the body at least two journals extending downward and radially outward from a central axis of the body; machining at least one of a ball passage, a hydraulic fluid passageway, a grease reservoir, and a lubricant passageway; and mounting roller cones on the at least two journals. | 02-03-2011 |
| 20110017473 | SLIP RING APPARATUS FOR A ROTARY STEERABLE TOOL - A downhole tool includes a slip ring assembly deployed radially between a shaft and a housing. The slip ring assembly may be configured as a stand-alone assembly and is further configured to provide a plurality of distinct electrical communication channels between the shaft and housing. These communication channels are suitable for transmitting electrical power and/or electronic data. Electrical connection is made between the housing and the slip ring assembly via a connector block that is fastened to a plurality of stator rings in the slip ring assembly. The connector block extends radially outward from the stator rings and physically engages an opening in the housing thereby rotationally coupling the stator rings to the housing. | 01-27-2011 |
| 20110005837 | FIXED CUTTER DRILL BIT FOR ABRASIVE APPLICATIONS - The invention provides a fixed cutter drill bit for drilling through unconsolidated, highly abrasive formations. The bit includes a bit body having a cutting face and a side portion. The bit body comprising carbide matrix material. A plurality of blades azimuthally spaced about the cutting face and a plurality of cutters disposed along the blades. At least one gage pad is disposed along a side of the bit body and includes wear resistant gage elements formed of a material more wear resistant than the matrix material forming a portion of the gage pad. The wear resistant elements have a rounded surface and are embedded in gage pad material proximal a leading edge of the gage pad to provide a rounded wear-resistant edge or surface proximal the leading edge. | 01-13-2011 |
| 20110000718 | INTEGRATED CAST MATRIX SLEEVE API CONNECTION BIT BODY AND METHOD OF USING AND MANUFACTURING THE SAME - A drill bit including a bit body and an upper portion, wherein the bit body and the upper portion are comprised of a matrix material, and wherein the upper portion includes a threaded connection comprised of a machineable matrix material is disclosed. | 01-06-2011 |
| 20110000714 | STABILIZING MEMBERS FOR FIXED CUTTER DRILL BIT - A drill bit for drilling a borehole in an earthen formation. In an embodiment, the bit comprises a first blade having a cutter-supporting surface. In addition, the bit comprises a plurality of primary cutter elements with cutting faces mounted to the cutter-supporting surface. The cutting profiles of the cutting faces define an outermost cutting profile P | 01-06-2011 |
| 20110000665 | Hydraulically Locking Stabilizer - A downhole tool includes a pressure housing deployed in the bore of a drill collar. At least three fins are deployed on the housing and in the tool annulus. At least one of the fins includes a floating blade deployed thereon. The blade includes a plurality of radial pistons deployed therein. The pistons are configured such that the surface area of the radially outward facing piston surfaces is greater than the surface area of the radially inward facing piston surfaces. This piston configuration causes the surface area of the radially outward facing blade surface to be less than the radially inward facing blade surface. In operation, hydrostatic pressure exerts a differential force on the pistons and the floating blade thereby urging the pistons radially inward towards the housing and the blade radially outward towards the drill collar. | 01-06-2011 |
| 20100326650 | DRILLABLE BRIDGE PLUG - A downhole tool for isolating zones in a well, the tool including a mandrel, a sealing element disposed around the mandrel, an upper cone disposed around the mandrel proximate an upper end of the sealing element, an upper slip assembly disposed around the mandrel adjacent a sloped surface of the upper cone, a lower cone disposed around the mandrel proximate a lower end of the sealing element, a lower slip assembly disposed around the mandrel adjacent a sloped surface of the lower cone, two element end rings, a first element end ring disposed adjacent the upper end of the sealing element and a second element end ring disposed adjacent the lower end of the sealing element, and two element barrier assemblies, each assembly disposed adjacent one of the two element end rings is disclosed. | 12-30-2010 |
| 20100322533 | Cyclic Noise Removal in Borehole Imaging - A method for removing cyclic noise from a borehole image includes transforming the image into the frequency domain using a two-dimensional (2-D) Fourier Transform, removing cyclic noise components from the transformed image, and inverse transforming the image back into the spatial domain using an inverse 2-D Fourier Transform. The cyclic noise component may also be isolated by subtracting the corrected image from the original image or by removing all non-cyclic noise components from the transformed image prior to inverse transforming. Removal of the cyclic noise from a borehole image tends to enable the identification of borehole features and provide for improved accuracy in formation parameter evaluation. Evaluation of the cyclic noise component may also enable the source of the noise to be identified and mitigated. | 12-23-2010 |
| 20100320005 | DRILL BITS AND METHODS OF MANUFACTURING SUCH DRILL BITS - In one aspect, an impregnated drill bit is provided having at least one insert positioned within at least one of the plurality of blades such that the insert spans more than 75% of the height of the blade and at least a portion of the blade has a blade height of at least 40 mm. In another aspect, an impregnated drill bit is provided having a plurality of blades with at least a portion of at least one blade having a blade height of at least 60 mm. Also provided are methods of manufacturing such impregnated drill bits. | 12-23-2010 |
| 20100319934 | DOWNHOLE TOOLS AND METHODS OF SETTING IN A WELLBORE - A downhole tool disposed in a drillstring includes a bypass valve unit including at least one bypass port, wherein the bypass port is configured to control fluid flow from a central bore of the drillstring to a wellbore annulus, and an activation sub having a frangible obstruction disposed in a central bore thereof and configured to prevent fluid flow to an anchor downhole during a circulation mode, wherein the frangible obstruction is configured to break at a specified fluid pressure in the central bore to allow fluid communication to below. | 12-23-2010 |
| 20100314176 | CUTTER ASSEMBLIES, DOWNHOLE TOOLS INCORPORATING SUCH CUTTER ASSEMBLIES AND METHODS OF MAKING SUCH DOWNHOLE TOOLS - Cutter assemblies comprising an outer support element and a cutting element disposed therein. The cutting element is immovably attached to the outer support element. Also provided are downhole tools incorporating such cutter assemblies and methods of making such downhole tools. | 12-16-2010 |
| 20100314172 | SHAFT CATCH - A turbodrill includes a housing having a central axis, a motor assembly disposed within the housing and comprising non-rotating stator vanes fixed to the housing, and a rotor assembly having rotating vanes fixed to a shaft of the turbodrill, a locking clutch configured to selectively transmit torque from the turbine housing to the rotor by preventing rotation of the housing and the rotor relative to each, and a catch device configured to retain a severed lower section of the shaft with the turbodrill. | 12-16-2010 |
| 20100305862 | BOREHOLE COMPENSATED RESISTIVITY LOGGING TOOL HAVING AN ASYMMETRIC ANTENNA SPACING - A compensated resistivity logging while drilling tool having axially asymmetrically spaced transmitters is configured to provide compensated resistivity measurements. In one exemplary embodiment, the tool includes first and second compensating transmitters, preferably deployed axially symmetrically between first and second spaced receivers. The tool further includes a plurality of transmitters deployed axially asymmetrically with respect to the receivers, e.g., on one axial side of the receivers. The compensating transmitters are configured to acquire a borehole compensation that may be subtracted from conventional phase and attenuation measurements. | 12-02-2010 |
| 20100300767 | Diamond Bonded Construction with Improved Braze Joint - Diamond bonded constructions comprise a body comprising a plurality of bonded together diamond grains with interstitial regions disposed between the grains that are substantially free of the catalyst material used to initially sinter the body. A metallic substrate is attached to the body, and a braze joint is interposed between the body and the substrate. The body is metallized to include a metallic material disposed along a substrate attachment surface in contact with the braze joint, wherein the metallic material is different from the braze joint material. The metallic material may exist within a region of the body extending fully or partially into the body, and/or may exist as a layer extending away from the substrate attachment surface. The body includes a working surface characterized by empty interstitial regions or by interstitial regions filled with an infiltrant material, wherein the infiltrant material is different from the metallizing material. | 12-02-2010 |
| 20100286916 | DIRECTIONAL RESISTIVITY IMAGING USING HARMONIC REPRESENTATIONS - A method for making directional resistivity measurements and forming a directional resistivity image of a subterranean formation includes processing a plurality of directional resistivity measurements and corresponding azimuth angles to calculate a first order harmonic representation at selected azimuth angles. A two dimensional borehole image may be formed by repeating the procedure at multiple measured depths in the borehole. | 11-11-2010 |
| 20100283470 | COMPENSATED DIRECTIONAL RESISTIVITY MEASUREMENTS - A method for making directional resistivity measurements includes sequentially transmitting first and second axial and transverse electromagnetic waves in a borehole and receiving substantially pure axial and transverse components of each of the transmitted waves. A composite ratio of the received components is computed and may be utilized as an indicator of various formation parameters. The invention advantageously provides for the acquisition of compensated directional resistivity measurements. | 11-11-2010 |
| 20100283469 | METHODS FOR MAKING DIRECTIONAL RESISTIVITY MEASUREMENTS - One exemplary embodiment of a method for making directional resistivity measurements includes transmitting an axial electromagnetic wave in a borehole and receiving substantially pure axial and transverse components of the wave. A ratio of the axial and transverse components is computed and may be utilized as an indicator of various formation parameters. The invention advantageously enables the moment of the transmitting antenna to be canceled and therefore can result in improved accuracy. | 11-11-2010 |
| 20100276210 | CUTTER POCKET DESIGN - A drilling tool including a tool body and a cutter pocket formed in the tool body, the cutter pocket including a front planar surface, a back planar surface opposite the front planar surface, a first side surface between the front and back planar surfaces, and a second side surface opposite the first side surface and between the front and back planar surfaces is disclosed herein. A method of manufacturing a drilling tool including machining a tool body having a cutter pocket in accordance with embodiments disclosed herein, disposing a cutting element in the cutter pocket, and brazing the cutting element in the cutter pocket is disclosed. | 11-04-2010 |
| 20100276209 | Roller Cones, Methods of Manufacturing Such Roller Cones, and Drill Bits Incorporating Such Roller Cones - A roller cone drill bit having a layer of wear resistant material applied thereon utilizing a thermal spray process and methods of manufacturing such drill bits. | 11-04-2010 |
| 20100276207 | ROLLING CONE DRILL BIT HAVING SHARP CUTTING ELEMENTS IN A ZONE OF INTEREST - A rolling cone drill bit comprises a bit body and a plurality of rolling cone cutters mounted on the bit body. Each cone cutter includes a plurality of gage cutting elements. Each gage cutting element has a cutting portion extending from a base portion to an extension height. Further, each gage cutting element contacts a gage curve at a gage curve contact point in a composite rotated profile view. Each gage cutting element has a cross-sectional area A | 11-04-2010 |
| 20100276201 | SECONDARY CUTTING STRUCTURE - In one aspect, embodiments disclosed herein relate to a secondary cutting structure for use in a drilling assembly, the second cutting structure including a tubular body and a cutter block, extendable from the tubular body, the block including at least three rows of cutting elements. In another aspect, embodiments disclosed herein relate to drilling a borehole, the method including disposing a drilling tool assembly in the borehole, wherein the drilling tool assembly includes a primary cutting structure and a secondary cutting structure, and wherein the secondary cutting structure ahs a cutter block having at least three rows of cutting elements. The method also includes actuating the primary cutting structure, drilling a first portion of the borehole with the primary cutting structure, actuating the secondary cutting structure, and drilling a second portion of the borehole with both the primary and secondary cutting structures. | 11-04-2010 |
| 20100276158 | DOWNHOLE MULTIPLE BORE ROTARY DIVERTER APPARATUS - A downhole rotary diverter assembly includes multiple passages for selectively aligning with multiple boreholes. The diverter assembly can be selectively actuated to direct a tool or tubing through-passage toward a desired borehole. The primary tool through-passage of the diverter assembly can be alternately and continually aligned and re-aligned with a desired borehole out of multiple boreholes, while the diverter assembly remains in the well. After a single trip into the well, and placement of the diverter assembly in a well junction, the diverter assembly can be actuated to rotate flow passages into alignment with multiple boreholes. An actuation tool may be lowered into the diverter assembly and manipulated to activate a mandrel. The mandrel is guided by an indexing mechanism to rotatably cycle through discrete and predetermined alignment positions that correspond generally with the stop positions of a guide pin in a guide slot of the indexing mechanism. | 11-04-2010 |
| 20100276145 | MILLING SYSTEM AND METHOD OF MILLING - A mill for milling a window through metal casing in a well bore that includes a body having a plurality of blades; a plurality of cylindrically bodied cutting elements on said blades; and a plurality of diamond enhanced elements having a non-planar diamond working surface on said blades; wherein said cutting elements initiate cutting into said casing and mill said window into said well bore. | 11-04-2010 |
| 20100272587 | Submersible Pump Having A Two-Step Control Hydraulic Valve - A submersible pump includes a pump valve configured to switch the pump between first and second states in which a piston is respectively extended and retracted. The pump valve includes first and second components that reciprocate between corresponding first and second positions. The pump is in the first state when both components are in their corresponding first position. The pump is in the second state when both components are in their corresponding second position. Neither the valve nor the pump is hydraulically locked at any time during normal operation. | 10-28-2010 |
| 20100269570 | DUAL STRIPPER RUBBER CARTRIDGE WITH LEAK DETECTION - A method to detect leaks in a rotating control device includes positioning a leak detection device in communication with a chamber located between an upper sealing element and a lower sealing element of the rotating control device, and signaling with the leak detection device when a pressure of the chamber exceeds a selected critical pressure. | 10-28-2010 |
| 20100266816 | THERMALLY STABLE DIAMOND POLYCRYSTALLINE DIAMOND CONSTRUCTIONS - Thermally stable diamond constructions comprise a diamond body having a plurality of bonded diamond crystals, a plurality of interstitial regions disposed among the crystals, and a substrate attached to the body. The body includes a working surface and a side surface extending away from the working surface to the substrate. The body comprises a first region adjacent the side surface that is substantially free of a catalyst material and that extends a partial depth into the diamond body. The first region can further extend to at least a portion of the working surface and a partial depth therefrom into the diamond body. The diamond body can be formed from natural diamond grains and/or a mixture of natural and synthetic diamond grains. A surface of the diamond body is treated to provide the first region, and before treatment is finished to an approximate final dimension. | 10-21-2010 |
| 20100264198 | THERMALLY STABLE POLYCRYSTALLINE ULTRA-HARD CONSTRUCTIONS - Thermally stable polycrystalline constructions comprise a body having a polycrystalline ultra-hard phase and a plurality of empty voids. A population of the voids can be filled with a reaction product. The body is substantially free of a catalyst material. The construction comprises a first support member attached to the body by a first braze material. A second support member is attached to the body and the first support member by a second braze material. The construction may include a third support member attached to the body that is integral or separate from one of the other support members. The braze materials used to attached the support members can be the same or different, as can be the materials used to form the different support members. | 10-21-2010 |
| 20100252256 | METHOD OF ISOLATING A DOWNHOLE ZONE FOR THE GATHERING OF DATA - A downhole tool including an inner mandrel, a first sealing element disposed around the inner mandrel, a second sealing mandrel disposed around the inner mandrel and axially below the first sealing elements, and a monitoring device disposed on the downhole tool between the first and second sealing elements. Also, a method of monitoring a downhole formation, the method including disposing a downhole monitoring tool in a wellbore, isolating a first production zone from a second production zone, wherein the first production zone is axially above the second production zone, and monitoring a condition of the first production zone. | 10-07-2010 |
| 20100244842 | APPARATUS AND METHOD FOR REMOVING ANISOTROPY EFFECT FROM DIRECTIONAL RESISTIVITY MEASUREMENTS - A directional resistivity tool includes at least one receiver deployed axially asymmetrically between at least one pair of transmitters. The transmitters are configured to transmit electromagnetic waves at first and second correspondingly distinct frequencies f | 09-30-2010 |
| 20100244841 | NON-PLANAR ANTENNAE FOR DIRECTIONAL RESISTIVITY LOGGING - A downhole measurement tool includes at least one non-planar antenna configured for transmitting and/or receiving electromagnetic radiation. The non-planar antenna includes at least one non-planar loop of antenna wire deployed about a tool body. In one exemplary embodiment, the non-planar antenna may be thought of as being bi-planar in that it includes first and second sections defining first and second intercepting geometric planes. In another exemplary embodiment, the axial separation between the non-planar loop of antenna wire and a circular centerline of the antenna varies substantially sinusoidally with respect to an azimuth angle about the circumference of the tool. Exemplary non-planar antennae in accordance with the invention may be advantageously configured to transceive substantially pure x-, y-, and z-mode radiation. | 09-30-2010 |
| 20100243258 | DEBRIS CATCHER FOR COLLECTING WELL DEBRIS - A downhole debris recovery tool including a ported sub coupled to a debris sub, a suction tube disposed in the debris sub, at least one magnet disposed in the debris removal tool, and an annular jet pump sub disposed in the ported sub and fluidly connected to the suction tube. A method of removing debris from a wellbore including the steps of lowering a downhole debris removal tool into the wellbore, flowing a fluid through a bore of an annular jet pump sub, jetting the fluid from the annular jet pump sub into a mixing tube, displacing an initially static fluid in the mixing tube through a diffuser, thereby creating a vacuum effect in a suction tube to draw a debris-laden fluid into the tool, flowing the debris-laden fluid past at least one magnet disposed in a debris housing, and removing the tool from the wellbore is also disclosed. | 09-30-2010 |
| 20100241410 | Relative and Absolute Error Models for Subterranean Wells - A relative error model is used to compute a relative uncertainty in the position of a first well with respect to a second well. This relative uncertainty may be computed in real time during drilling and may be used in making subsequent steering decisions during drilling. Moreover, an absolute uncertainty in the position of a first well may be obtained by combining an absolute uncertainty in the position of a second well and the relative uncertainty in the position of the first well with respect to the second well. | 09-23-2010 |
| 20100239483 | Diamond-Bonded Bodies and Compacts with Improved Thermal Stability and Mechanical Strength - Thermally stable diamond-bonded compacts include a diamond-bonded body having a thermally stable region extending a distance below a diamond-bonded body surface. The thermally stable region comprises a matrix first phase of bonded together diamond crystals, and a second phase interposed within the matrix phase. At least some population of the second phase comprises a reaction product formed between an infiltrant material and the diamond crystals at high pressure/high temperature conditions. The diamond bonded body further includes a polycrystalline diamond region that extends a depth from the thermally stable region and has a microstructure comprising a polycrystalline diamond matrix phase and a catalyst material disposed within interstitial regions of the matrix phase. The compact includes a substrate attached to the diamond-bonded body. | 09-23-2010 |
| 20100236836 | THERMALLY STABLE POLYCRYSTALLINE DIAMOND MATERIAL WITH GRADIENT STRUCTURE - A diamond construction may include a diamond body comprising a plurality of bonded-together diamond crystals forming a matrix phase, and a plurality of interstitial regions disposed between the bonded-together diamond crystals, the diamond body comprising: a first diamond region extending a depth from a surface of the diamond body being substantially free of a catalyst material used to form the diamond body, wherein the first diamond region comprises the matrix phase and in at least a portion of the plurality of interstitial spaces, the first diamond region comprises a metal carbide and an inert metal, wherein the metal carbide is formed as a result of reaction between the diamond crystals in the matrix phase and a carbide-forming metal; and a second diamond region adjacent the first diamond region comprising the matrix phase and a Group VIII metal in the interstitial regions. | 09-23-2010 |
| 20100236835 | Percussion Drilling Assembly and Locking System Therefor - A percussion drilling assembly includes an outer tubular, an inner tubular coupled within the outer tubular, a drill bit slideably disposed within the inner tubular, and a locking system that is actuatable by translation of the drill bit relative to the locking system, whereby the locking system is configured to prevent rotation of the inner tubular relative to the outer tubular in at least a first direction. In some embodiments, the locking system includes a plurality of locking members, each rotatable between an engaged position, wherein the inner tubular is prevented from rotating relative to the outer tubular in the first direction, and a disengaged position, wherein the inner tubular is rotatable relative to the outer tubular in a second direction opposite the first direction. In other embodiments, the locking system includes a locking member which is extendable to prevent rotation of the inner tubular relative to the outer tubular in at least the first direction. | 09-23-2010 |
| 20100236834 | HARDFACING COMPOSITIONS, METHODS OF APPLYING THE HARDFACING COMPOSITIONS, AND TOOLS USING SUCH HARDFACING COMPOSITIONS - A hardfacing composition comprising an iron-based binder alloy; and a carbide phase comprising a sintered carbide and a cast tungsten carbide, wherein the cast carbide is present in a quantity of at least 22% by weight, based on the total weight of the carbide phase, and the cast carbide comprises particles having sizes in the range of from 30 to 60 mesh. Also provided is a hardfacing composition comprising an iron-based binder alloy; and a carbide phase comprising a super dense sintered carbide and one or more additional carbide materials, wherein the super dense sintered carbide is present in a quantity of at least 10 percent by weight (% w), based on the total weight of the carbide phase, and comprises particles having sizes in the range of from 16 to 40 mesh. Included are methods of manufacturing such hardfacing compositions and downhole tools having such improved hardfacing compositions applied thereon. | 09-23-2010 |
| 20100230173 | Carbide Composites - A carbide composite material that includes a continuous ductile phase; and at least one discrete carbide region surrounded by the continuous ductile phase, each discrete carbide region may comprise an integrally bridged plurality of cast and/or sintered carbide particles, and each discrete region may have a nodular particle morphology. | 09-16-2010 |
| 20100224412 | VIBRATING DOWNHOLE TOOL AND METHODS - A vibrating downhole tool includes a housing having a central axis defined therethrough, an inner mandrel disposed within the housing and configured to receive a drilling fluid, wherein the inner mandrel is misaligned relative to the housing central axis, and a plurality of turbine blades configured to receive the drilling fluid and to rotate the inner mandrel, thereby causing the downhole tool to vibrate. | 09-09-2010 |
| 20100224356 | APPARATUS FOR ELECTRICAL POWER AND/OR DATA TRANSFER BETWEEN ROTATING COMPONENTS IN A DRILL STRING - A downhole tool includes a non-contact, electrical coupling device configured to transmit electrical power and/or data between relatively rotating components. In one embodiment, the coupling device includes at least first and second wound toroidal cores deployed about a shaft. At least one of the wound toroidal cores is rotationally fixed to the shaft, while at least one other is rotationally fixed to a housing in which the shaft is deployed. The shaft forms a portion of a conductive loop that extends through the toroids. A non-contact electrical pathway is advantageously provided for high power electrical transmission and/or high speed data transmission across a gap between first and second rotating members of a downhole assembly. | 09-09-2010 |
| 20100219230 | EXPANDABLE MANDREL FOR USE IN FRICTION STIR WELDING - A mandrel that provides a counter-force to the pressure exerted on the outside of a pipe or other arcuate surface by a friction stir welding tool, wherein the mandrel is expandable through the use of a wedge, and wherein the mandrel enables multiple friction stir welding heads to simultaneously perform welding on the arcuate surface. | 09-02-2010 |
| 20100219001 | ROLLING CUTTER - A cutting element for a drill bit that includes an outer support element having at least a bottom portion and a side portion; and an inner rotatable cutting element, a portion of which is disposed in the outer support element, wherein the inner rotatable cutting element includes a substrate and a diamond cutting face having a thickness of at least 0.050 inches disposed on an upper surface of the substrate; and wherein a distance from an upper surface of the diamond cutting face to a bearing surface between the inner rotatable cutting element and the outer support element ranges from 0 to about 0.300 inches is disclosed. | 09-02-2010 |
| 20100218997 | CUTTING DEVICE WITH MULTIPLE CUTTING STRUCTURES - A cutting device for downhole operations includes a first cutting structure, and a second cutting structure, wherein at least the second cutting structure is selectively presentable for operation. A method of performing a downhole cutting operation comprises running into a well bore a cutting device including a plurality of cutting structures, performing a first cutting operation with a first cutting structure of the cutting device, moving the first cutting structure to selectively present a second cutting structure of the cutting device, and performing a second cutting operation with at least the second cutting structure. The method may further include aligning movable cutting structures of the cutting device to allow the second cutting structure to be selectively presented. | 09-02-2010 |
| 20100212914 | Hydraulic Installation Method and Apparatus for Installing a Submersible Pump - Aspects of this invention include a method for deploying a small diameter submersible pump in a deviated wellbore. The submersible pump is first lowered into the production tubing under the influence of gravity. The pump includes a sealing member deployed thereabout which provides a releasable seal with an interior surface of the production tubing. The pump is then forced deeper into the production tubing (e.g., into a deviated section of the wellbore). This is accomplished via introducing a column of liquid (such as water) into the production tubing above the pump. The liquid exerts a force on the pump and sealing member so as to force the pump deeper into the well, thereby drawing one or more power lines into the wellbore with the pump. The invention advantageously enables a small diameter submersible pump to be economically deployed in a highly deviated wellbore. The invention also advantageously enables deployment into partially obstructed and/or damaged tubing. | 08-26-2010 |
| 20100211362 | METHODS FOR MODELING, DISPLAYING, DESIGNING, AND OPTIMIZING FIXED CUTTER BITS - In one aspect, the invention provides a method for modeling the performance of a fixed cutter bit drilling an earth formation. In one embodiment, the method includes selecting a drill bit and an earth formation to be represented as drilled, simulating the bit drilling the earth formation, displaying the simulating, and adjusting at least one parameter affecting the performance. The method of design is used to make a fixed cutter drill bit. In another embodiment the method includes numerically rotating the bit, calculating bit interaction with the earth formation during the rotating, and determining the forces on the cutters during the rotation based on the calculated interaction with earth formation and empirical data. | 08-19-2010 |
| 20100206640 | Matrix Body Fixed Cutter Bits - A drill bit that includes a bit body having a plurality of blades extending radially therefrom, at least a portion of the plurality of blades comprises a first matrix region comprising a plurality of first carbide particles separated by a first binder phase, each of the first carbide particles comprising a mixture of WC and W | 08-19-2010 |
| 20100206639 | Infiltrated Carbide Matrix Bodies Using Metallic Flakes - A matrix powder for forming a matrix bit body, wherein the matrix powder includes: a plurality of carbide particles; and a plurality of first metal binder particles having an aspect ratio of at least about 3. Drill bits formed from metal binder particles having an aspect ratio of at least about 3 and methods of forming such bits. | 08-19-2010 |
| 20100194395 | ENHANCED PASSIVE RANGING METHODOLOGY FOR WELL TWINNING - A method for drilling substantially parallel twin wells includes drilling a first well and deploying a casing string in the first well. A magnetized section of the casing string includes a plurality of magnetized wellbore tubulars having at least one pair of opposing magnetic poles located between longitudinally opposed ends of the wellbore tubular. A portion of a second well is drilled within sensory range of magnetic flux from the magnetized section of the casing string. The local magnetic field is measured in the second well and processed to determine a direction for subsequent drilling. Drilling proceeds along the direction for subsequent drilling. | 08-05-2010 |
| 20100187020 | BRAZING METHODS FOR PDC CUTTERS - A method for manufacturing a down hole cutting tool, wherein the cutting tool includes a cutting element support structure having at least one cutter pocket formed therein to support a cutting element comprising a substrate and an ultrahard layer, wherein the method includes inserting a base portion of the cutting element into the cutter pocket; locating a first braze alloy such that when heated the first braze alloy melts and fills a space in the cutter pocket between the cutting element and the cutting element support structure adjacent the ultrahard layer; locating a second braze alloy such that when heated the second braze alloy melts and fills a space in the cutter pocket between the cutting element and the cutting element support structure non-adjacent the ultrahard layer; and heating the first and second braze alloy such that they melt. | 07-29-2010 |
| 20100187016 | Percussion Hammer Bit With a Driver Sub Including a Guide Sleeve Portion - A percussion drilling assembly for boring into the earth. In an embodiment, the assembly comprises a tubular case having a central axis, an upper end, and a lower end. In addition, the assembly comprises a piston slidingly disposed within the tubular case. Further, the assembly comprises a driver sub coaxially coupled to the lower end of the tubular case. The driver sub includes an upper end disposed within the case and a lower end extending axially from the lower end of the case. Still further, the assembly comprises a hammer bit coaxially disposed within the driver sub. The hammer bit including an upper end disposed within the driver sub and a lower end extending from the lower end of the driver sub. The upper end of the driver sub extends axially from the upper end of the hammer bit and is adapted to receive the piston. | 07-29-2010 |
| 20100170677 | MULTIPLE PRODUCTION STRING APPARATUS - A production tubing assembly for accessing multiple boreholes includes an outer shroud having an axial throughbore, a deflector disposed in the axial throughbore and releasably coupled to the outer shroud, and at least two tubular members releasably coupled to the deflector by extendable latch assemblies, wherein the deflector with the coupled tubular members is extendable from within the outer shroud to a position beyond the outer shroud, wherein, in the extended position, the latch assemblies extend to release the tubular members and latch the deflector to the outer shroud. | 07-08-2010 |
| 20100163244 | RIGLESS ABANDONMENT SYSTEM - A rigless abandonment system including a surface vessel having an attached lifting device and a moonpool. The system further includes a cutting module configured to connect to a subsea wellhead, the cutting module having a wellhead connector having an actuatable lock and release mechanism, a motor assembly, and a cutter. An umbilical line connects the cutting module to the surface vessel, wherein the lifting device is used to raise and lower the cutting module connected to the surface vessel through the moonpool. A method for performing rigless casing cutting and wellhead removal operations, the method includes positioning a surface vessel above a subsea wellhead, where the surface vessel has a moonpool and a lifting device. The method further includes providing a cutting module, and deploying the cutting module through the moonpool, wherein the cutting module is connected to the surface vessel by an umbilical line. | 07-01-2010 |
| 20100163240 | DOWNHOLE MULTIPLE BORE TUBING APPARATUS - A tubing assembly for entering multiple boreholes includes an outer shroud having an axial throughbore, and an inner tubular member disposed in the axial throughbore, wherein the tubular member is releasably coupled to the shroud, and wherein the outer diameter of the shroud is adjustable. A tubing assembly for entering multiple boreholes may also include a shroud having an axial throughbore, a movable tubular member disposed in the axial throughbore, and a releasable coupling between the shroud and the tubular member, wherein the releasable coupling includes a retracted position allowing entry of the tubing assembly into a junction between two boreholes, wherein the releasable coupling includes an expanded position allowing movement of the tubular member relative to the shroud and prevents re-entry of the tubing assembly into the junction. | 07-01-2010 |
| 20100155149 | Method of Designing a Bottom Hole Assembly and a Bottom Hole Assembly - A bottom hole assembly containing a drill bit. The drill bit additionally has a plurality of primary cutter elements mounted thereto. The plurality of cutter elements comprise one or more first cutter elements and one or more second cutter elements. The second cutter element differs from the first cutter element in at least one cutter element property. The first cutter element has a diamond body containing a first region comprising an infiltrant material disposed within the interstitial regions. The first region is located remote from the working surface of the diamond body. The first cutter element also contains a second region comprising interstitial regions that are substantially free of the infiltrant material. The second region is located along at least the working surface of the diamond body. Also included are a cutter element, method of designing a bottom hole assembly as well as method of designing a drill bit. | 06-24-2010 |
| 20100155077 | SELECTIVE COMPLETION SYSTEM FOR DOWNHOLE CONTROL AND DATA ACQUISITION - A completion system including a packer disposed in a wellbore and a tubular string having a bore therethrough configured to land into the packer. The tubular string includes an alignment sub, a seal assembly disposed below the alignment sub and having at least two longitudinal bores disposed through the seal assembly and offset from the bore of the tubular string. The tubular string also includes a sleeve sub disposed below the seal assembly, wherein the sleeve sub allows fluid communication between a bore of the tubular string and an annulus formed between the tubular string and the wellbore. The tubular string also includes at least two control lines operatively connected to the sleeve sub, wherein the at least two control lines are run through he at least two longitudinal bores of the seal assembly. | 06-24-2010 |
| 20100147537 | MULTILATERAL EXPANDABLE SEAL - A system for sealingly engaging multiple downhole tubulars that includes a first downhole tubular comprising an end for receiving a second downhole tubular; a guide assembly disposed on an end of the second tubular; and a swellable seal disposed on an outer surface of the guide assembly, wherein after the first tubular receives the second tubular, the swellable seal is activated to form an expanded circumferential seal between the first tubular and the second tubular is disclosed. | 06-17-2010 |
| 20100139979 | Percussion Drilling Assembly With Annular Locking Member - A percussion drilling assembly for boring into the earth. In an embodiment, the assembly comprises a tubular case having a central axis and a lower end. In addition, the assembly comprises a driver sub having an upper end threadingly engaged with the lower end of the case. Further, the assembly comprises a annular locking member disposed about the driver sub. The annular locking member engages the case and the driver sub and restricts the rotation of the driver sub relative to the case about the central axis. | 06-10-2010 |
| 20100132960 | DRILLABLE BRIDGE PLUG FOR HIGH PRESSURE AND HIGH TEMPERATURE ENVIRONMENTS - A drillable bridge plug includes a mandrel having external splines disposed on an outer surface of the mandrel, a sealing element disposed around the mandrel, an upper cone disposed around the mandrel proximate an upper end of the sealing element, and a lower cone disposed around the mandrel proximate the lower end of the sealing element, wherein an inner surface of the lower cone comprises internal splines configured to engage the external splines. The drillable bridge plug also includes an upper and a lower slip assembly disposed around the mandrel, and an upper and lower ring assembly each including a first segmented barrier ring, a second segmented barrier ring, and a back-up ring disposed proximate sealing element. A method of setting the drillable bridge plug and a method of removing the drillable bridge plug are disclosed. | 06-03-2010 |
| 20100132510 | TWO-CONE DRILL BIT - A two-cone drill bit with a hydraulic arrangement that can be used for one or more of the following: cleaning roller cones, impinging on a hole bottom, or inducing a helical flow field. A two-cone drill bit having a bit body formed from two leg sections and two spacing members. Methods of manufacturing a two-cone drill bit. Methods of improving hydraulics of a two-cone drill bit. | 06-03-2010 |
| 20100126779 | CUTTING ELEMENT AND A METHOD OF MANUFACTURING A CUTTING ELEMENT - The present disclosure relates in one aspect to a cutting element comprising a substrate and a cutting layer disposed on a surface of the substrate. The cutting layer comprises an ultra hard material. The substrate comprises tungsten carbide and a metal binder. The substrate has a magnetic saturation value in the range of from 80% to less than 85%. In another aspect, the magnetic saturation value may increase within the substrate along a gradient, wherein proximal to the interface with the cutting layer, the substrate has a magnetic saturation value in the range of from 80% to less than 85%. Also included are drill bits incorporating such cutting elements. Additionally, the present disclosure relates to methods of manufacturing cutting elements. | 05-27-2010 |
| 20100126730 | ON DEMAND ACTUATION SYSTEM - A method of selectively actuating a downhole tool, wherein the downhole tool includes a tubular body with an axial borehole therethrough and at least one component, includes increasing a flow rate of a circulating fluid in the axial borehole of the downhole tool to reach a specified circulating fluid pressure, detecting an increased circulating fluid pressure in the borehole of the tool with at least one sensor, actuating a motor to operate a pump, and sending a fluid to operate a sliding sleeve. The method further includes operating the sleeve disposed in the axial borehole to open an actuation chamber port in response to the increased circulating fluid pressure in the borehole of the tool, thereby filling an actuation chamber with the drilling fluid, and moving the at least one expandable component radially outward. | 05-27-2010 |
| 20100116557 | MATRIX BIT BODIES WITH MULTIPLE MATRIX MATERIALS - A drill bit may include a bit body having a plurality of blades extending radially therefrom, the bit body comprising a first matrix region and a second matrix region, wherein the first matrix region is formed from a moldable matrix material having carbide particles with a unimodal particle size distribution; and at least one cutting element for engaging a formation disposed on at least one of the plurality of blades. | 05-13-2010 |
| 20100115855 | Thermally Stable Diamond Bonded Materials and Compacts - Thermally stable diamond bonded materials and compacts include a diamond body having a thermally stable region and a PCD region, and a substrate integrally joined to the body. The thermally stable region has a microstructure comprising a plurality of diamond grains bonded together by a reaction with a reactant material. The PCD region extends from the thermally stable region and has a microstructure of bonded together diamond grains and a metal solvent catalyst disposed interstitially between the bonded diamond grains. The compact is formed by subjecting the diamond grains, reactant material, and metal solvent catalyst to a first temperature and pressure condition to form the thermally stable region, and then to a second higher temperature condition to both form the PCD region and bond the body to a desired substrate. | 05-13-2010 |
| 20100108403 | SURFACE COATINGS ON CUTTING ELEMENTS - A method of forming a cutting element that includes placing at least one cutting element in an inner surface of at least one hollow tubular member such that at least a portion of the at least one cutting element is exposed; generating plasma within the hollow portion of the tubular; and depositing at least one refractory metal or sp | 05-06-2010 |
| 20100104874 | HIGH PRESSURE SINTERING WITH CARBON ADDITIVES - A method for forming a cutting element that includes sintering a mixture comprising carbide particles, a sp | 04-29-2010 |
| 20100101869 | DIAMOND BIT STEEL BODY CUTTER POCKET PROTECTION - A drill bit that includes a steel bit body having at least one blade thereon, at least one cutter pocket disposed on the at least one blade; at least one cutter disposed in the at least one cutter pocket; at least one recess formed in at least a portion of the surface of the at least one cutter pocket, wherein the recess is adjacent a leading face of the at least one blade; and an erosion resistant material in the at least one recess is disclosed. | 04-29-2010 |
| 20100101868 | BONDING OF CUTTERS IN DIAMOND DRILL BITS - A bit body formed of a mixture of matrix material and superabrasive powder and including pockets lined with superabrasive-free matrix material, and a method for forming the same, are provided. The pockets are shaped to receive cutting elements therein. The superabrasive-free matrix material enhances braze strength when a cutting element is brazed to surfaces of the pocket. The method for forming the drill bit body includes providing a mold and displacements. The displacements are coated with a mixture of superabrasive free matrix-material and an organic binder. The mold is packed with a mixture of matrix material and superabrasive powder and the arrangement heated to form a solid drill bit body. When the solid bit body is removed from the mold, pockets are formed by the displacements in the bit body and are lined with the layer of superabrasive-free matrix material. The superabrasive material may be diamond, polycrystalline cubic boron nitride, SiC or TiB | 04-29-2010 |
| 20100095602 | TECHNIQUES AND MATERIALS FOR THE ACCELERATED REMOVAL OF CATALYST MATERIAL FROM DIAMOND BODIES - A method for making a thermally stable cutting element may include forming an acid mixture containing two different acid species by combining an acid solution and at least one acid-forming compound, wherein the at least one acid-forming compound is provided in solid form, and wherein the at least one acid-forming compound produces an acid that is different than the acid solution; treating at least a portion of a sintered diamond body by placing the sintered diamond body in the acid mixture, wherein the sintered diamond body comprises: a matrix phase of bonded-together diamond grains; a plurality of interstitial regions dispersed within the matrix phase; and a metal material disposed within a plurality of the interstitial regions; wherein the treating removes the metal material from at least a portion of the plurality of interstitial regions; and removing the sintered diamond body from the acid mixture after a predetermined length of time, wherein at least a portion of the diamond body removed from the acid mixture is substantially free of the metal material and is a thermally stable diamond body. | 04-22-2010 |
| 20100084198 | CUTTERS FOR FIXED CUTTER BITS - A PDC cutter including a body formed from a substrate material, an ultrahard layer disposed on the body, and a concave cutting face perpendicular to an axis of the body is disclosed. A PDC cutter including a body formed from a substrate material, an ultrahard layer disposed on the body, and a non-planar cutting face perpendicular to an axis of the body, the cutting face including a circumferential concave portion, and an inner protrusion portion is also disclosed. | 04-08-2010 |
| 20100084197 | DIAMOND BONDED CONSTRUCTION WITH THERMALLY STABLE REGION - Diamond bonded constructions comprise a polycrystalline diamond body having a matrix phase of bonded-together diamond grains and a plurality of interstitial regions between the diamond grains including a catalyst material used to form the diamond body disposed within the interstitial regions. A sintered thermally stable diamond element is disposed within and bonded to the diamond body, and is configured and positioned to form part of a working surface. The thermally stable diamond element is bonded to the polycrystalline diamond body, and a substrate is bonded to the polycrystalline diamond body. The thermally stable diamond element comprises a plurality of bonded-together diamond grains and interstitial regions, wherein the interstitial regions are substantially free of a catalyst material used to make or sinter the thermally stable diamond element. A barrier material may be disposed over or infiltrated into one or more surfaces of the thermally stable diamond element. | 04-08-2010 |
| 20100084194 | Thermally Stable Ultra-Hard Polycrystalline Materials and Compacts - Thermally stable ultra-hard polycrystalline materials and compacts comprise an ultra-hard polycrystalline body that wholly or partially comprises one or more thermally stable ultra-hard polycrystalline region. A substrate can be attached to the body. The thermally stable ultra-hard polycrystalline region can be positioned along all or a portion of an outside surface of the body, or can be positioned beneath a body surface. The thermally stable ultra-hard polycrystalline region can be provided in the form of a single element or in the form of a number of elements. The thermally stable ultra-hard polycrystalline region can be formed from precursor material, such as diamond and/or cubic boron nitride, with an alkali metal catalyst material. The mixture can be sintered by high pressure/high temperature process. | 04-08-2010 |
| 20100084146 | BALL SEAT SUB - A downhole tool for providing a pressure differential between sub-assemblies, the downhole tool including an elongated body, a tubular assembly disposed within the elongated body, the tubular assembly including a central flowbore with an inner diameter and a central longitudinal axis, a camming device, an actuator member located below the tubular assembly, having a dual-bore configuration, the actuator member including a first bore, a second bore, and a concave seating surface formed within the second bore for receiving a obstructing device, wherein the first bore and the second bore are oriented 90 degrees to one another so that fluid may flow through the actuator while it is in either a first or a second position, and a stationary sleeve concentrically disposed between the actuator member and the elongated body is disclosed. | 04-08-2010 |
| 20100078224 | BALL HOLE WELDING USING THE FRICTION STIR WELDING (FSW) PROCESS - A roller cone drill bit includes a bit body, at least one leg extending downward from the bit body, a journal on each leg, and a roller cone mounted on each journal. A ball race is configured between each journal and roller cone, and a plurality of retention balls is disposed within each ball race. A ball hole extends from the back face of each leg to the ball race, and a ball hole plug fits within the ball hole. The ball hole plug is secured to the leg by a friction stir weld. | 04-01-2010 |
| 20100071961 | BIT LEG OUTER SURFACE PROCESSING USING FRICTION STIR WELDING (FSW) - A roller cone drill bit includes a bit body and at least one leg extending downward from the bit body. Each leg includes an outer surface, a ball hole plug located in the outer surface, a shoulder, a shirttail, and a roller cone rotatably mounted to the leg. The outer surface of each leg is surface processed by friction stirring. | 03-25-2010 |
| 20100059287 | CUTTER GEOMETRY FOR HIGH ROP APPLICATIONS - A polycrystalline diamond compact (“PDCD”) cutter includes a cylindrical body formed from a substrate material, an ultrahard layer disposed on the cylindrical body, and a cutting face perpendicular to an axis of the cylindrical body, wherein the cutting face includes two or more lobes and wherein the radius of at least one lobe is between 50 and 90 percent of the radius of the cylindrical body. A PDC cutter includes a substrate, and a cutting face perpendicular to an axis of the substrate, wherein the cross-section of the cutting face comprises multiple lobes, and the cross-section of the substrate is substantially circular. | 03-11-2010 |
| 20100059286 | Drill Bit and Cutter Element Having Chisel Crest With Protruding Pilot Portion - A rolling cone drill bit includes a cutter element having a cutting portion with a chisel crest and a pilot portion extending beyond the chisel crest. The pilot portion includes a cutting surface that may be generally conical, or form a second chisel crest. The cutting tip of the pilot portion is supported by buttress portions which emerge from and extend beyond the flanks of the chisel crest to provide additional strength and support for the material of the pilot portion that extends beyond the height of the chisel crest. | 03-11-2010 |
| 20100059279 | DOWNHOLE WINDOW FINDER SYSTEM - An apparatus for finding a pre-existing downhole window includes a body having a deflector ramp and a cavity, and an extendable dog disposed in the cavity, the dog mechanically moveable between a retracted position and an extended position into the pre-existing window. In some embodiments, the apparatus includes an axially moveable sleeve disposed adjacent the extendable dog. A downhole window finding apparatus includes a deflector including a window finding assembly, and a running tool removably coupled to the deflector, wherein the window finding assembly includes an extendable member and an axially moveable sleeve retaining the extendable member. In certain embodiments, a fluid flow path extends through the running tool and the deflector to the window finding assembly. In some embodiments, a shear bolt removably couples the running tool to the deflector and includes a fluid passage fluidicly coupling a flow line in the running tool to a flow line in the deflector. A method of finding a pre-existing downhole window is also disclosed. | 03-11-2010 |
| 20100044111 | Percussion Drilling Assembly Having Erosion Retarding Casing - A percussion drilling assembly for drilling through earthen formations and forming a borehole. In some embodiments, the drilling assembly includes a retainer sleeve having an upper end with an outer diameter and a tubular casing engaging the retainer sleeve. The tubular casing includes a first, second, and third tubular portion. The first tubular portion engages the upper end of the retainer sleeve at a first end having an outer diameter substantially equal to the outer diameter of the retainer sleeve. The second tubular portion is connected to the first tubular portion at a first end and has a second end with an outer diameter that differs from the outer diameter of the retainer sleeve. The third tubular portion is coupled to the second tubular portion. The first and third tubular portions each have a length configured to enable gripping of the tubular casing using tongs. | 02-25-2010 |
| 20100038408 | METHODS OF TREATING HARDBANDED JOINTS OF PIPE USING FRICTION STIR PROCESSING - A method for treating a wear reducing material welded to a surface of a tool used in a wellbore operation that includes friction stirring the wear reducing material into the surface of the tool is disclosed. Method for improving the properties of a wear reducing material on a tool are also disclosed. | 02-18-2010 |
| 20100038407 | METHODS OF HARDBANDING JOINTS OF PIPE USING FRICTION STIR WELDING - A method for applying a wear reducing material to a tool used in a wellbore operation that includes welding a hardfacing alloy to a surface of the tool, wherein the welding comprises friction stirring the alloy into the tool's surface is disclosed. Methods of welding a preformed sleeve or width of wear reducing material using friction stirring are also disclosed. | 02-18-2010 |
| 20100038147 | TOUGH CARBIDE BODIES USING ENCAPSULATED CARBIDES - A drill bit that includes a bit body having a plurality of blades extending radially therefrom, wherein at least a portion of the bit body comprises a first matrix region comprising a plurality of primary carbide particles having an average mean free path of at least about 10 microns; and at least one cutting element for engaging a formation disposed on at least one of the plurality of blades is disclosed. | 02-18-2010 |
| 20100038145 | HARDFACING COMPOSITIONS FOR EARTH BORING TOOLS - A hardfacing composition essentially consisting of from about 50 to 75 percent by weight of a carbide phase having a particle size distribution of ±20% or less of a median particle size; and from about 25 to 50 percent by weight of binder phase is disclosed. Drill bits having such hardfacing compositions disposed thereon are also disclosed. | 02-18-2010 |
| 20100018780 | PDC BIT HAVING SPLIT BLADES - A drill bit for drilling a borehole in a formation, the drill bit including a bit body having a bit face including a cone region, a nose region, a shoulder region, and a gage region, at least one disjointed blade disposed on the bit face, the disjointed blade including a first section beginning proximate a central axis of the bit and extending less than full gage, and a second section beginning a selected distance from the central axis and extending to full gage, and a plurality of cutting elements mounted on the at least one disjointed blade is disclosed. | 01-28-2010 |
| 20100018779 | PLACEMENT OF CUTTING ELEMENTS ON SECONDARY CUTTING STRUCTURES OF DRILLING TOOL ASSEMBLIES - A secondary cutting structure for sure in a drilling assembly, the secondary cutting structure including a tubular body and a block, extendable from the tubular body, the block including a first arrangement of cutting elements disposed on a first blade and a second arrangement of cutting elements disposed on a second blade, wherein the second arrangement is a modified redundant arrangement. Also, a secondary cutting structure for use in a drilling assembly, the secondary cutting structure including a leading blade disposed on a first block and a trailing blade disposed on the first block adjacent the leading blade. Additionally, the secondary cutting structure includes a unique blade disposed on a second block, wherein a gage portion of at least one of the blades has a length between 30% and 45% of a total blade length. | 01-28-2010 |
| 20100018778 | SEAL COMPRISING ELASTOMERIC COMPOSITION WITH NANOPARTICLES - Seals and sealing members are formed from a composition generally comprising a first elastomeric material and a second elastomeric material, wherein the second elastomeric material comprises a dispersion of nanosized particles disposed within a polymer matrix of the second elastomeric material. Preferred first and second elastomeric materials are fluoroelastomers, and preferred nanosized particles are fluoropolymers. The nanosized particles are sized less than about 100 nm. The composition comprises about 0.2 to 65 percent by weight of first elastomeric material, about 20 to 95 percent by weight of second elastomeric material, and about 10 to 90 percent by weight particles based on the total weight of the particles and the second elastomeric material. The composition can be used to form annular O-ring seals placed within rotary cone bits used for drilling subterranean formations, and can be used to form a selected portion of the seal or the entire seal. | 01-28-2010 |
| 20100018353 | APPARATUS AND METHODS TO MANUFACTURE PDC BITS - A method to manufacture a drill bit including constructing a bit head portion of the drill bit, constructing a bit shank portion of the drill bit, aligning the bit head portion with the bit shank portion, and electron beam welding a butted joint between the bit head portion and the bit shank portion. | 01-28-2010 |
| 20100012389 | METHODS OF FORMING POLYCRYSTALLINE DIAMOND CUTTERS - A method for forming a cutting element that includes forming at least one cavity in at least one surface of a polycrystalline abrasive body; placing the polycrystalline abrasive body adjacent a substrate such that an opening of at least one cavity is adjacent the substrate at an interface, wherein an interface surface of the substrate is non-mating with the polycrystalline abrasive body; and subjecting the polycrystalline abrasive body and substrate to high pressure/high temperature conditions is disclosed. | 01-21-2010 |
| 20100012380 | Percussion Drilling Assembly and Hammer Bit with an Adjustable Choke - A percussion drilling assembly for drilling through earthen formations and forming a borehole. In an embodiment, the percussion drilling assembly comprises a fluid conduit including a tubular body having a first end, a second end, a through passage extending between the first end and the second end, and an inlet port in fluid communication with the through passage. In addition, the percussion drilling assembly comprises an adjustable choke at least partially disposed in the through passage and including a first bypass port. The adjustable choke is adapted to decrease the volumetric flow rate of a compressed fluid through the first bypass port. | 01-21-2010 |
| 20100012317 | RCD HYDRAULIC STRIPPING ADAPTER - An adjustable sealing device including a housing configured to be engaged within an annulus of a rotating control device, at least one sealing element disposed within the housing, and a variable pressure control device configured to energize a fluid disposed within the housing to maintain a seal between the sealing element and a drill string is disclosed. A method of sealing a wellbore, the method including providing an adjustable sealing device to a rotating control device, positioning at least one sealing element of the adjustable sealing device between the wellbore and a drill string, tripping the drill string through the wellbore, sensing changes in a diameter of the drill string as it is tripped, and regulating a fluid pressure to maintain a seal between the at least one sealing element and the drill string when the drill string is tripped through the at least one sealing element is also disclosed. | 01-21-2010 |
| 20100006339 | ON DEMAND ACTUATION SYSTEM - A downhole tool includes a tubular body having an upper connection and a lower connection and an axial borehole therethrough, wherein the upper and lower connections are configured to connect to a drilling assembly. The downhole tool further includes at least one expandable component coupled to the tubular body and configured to selectively extend radially therefrom and an actuation mechanism configured to selectively extend the at least one component in response to a change in a circulating fluid pressure in the axial borehole. | 01-14-2010 |
| 20100006338 | OPTIMIZED REAMING SYSTEM BASED UPON WEIGHT ON TOOL - A drilling apparatus includes a tubular body including an upper connection and a lower connection with a drill bit disposed thereon, and an axial borehole therethrough, wherein the upper connection is configured to attach to a drillstring, primary cutter blocks coupled to the tubular body and configured to selectively expand radially therefrom. The drilling apparatus further includes backup cutter blocks coupled to the tubular body and configured to selectively expand radially therefrom, and an activation system configured to selectively expand and collapse the primary and backup cutter blocks in response to changes in weight applied to the primary and backup cutter blocks. | 01-14-2010 |
| 20100006290 | METHODS OF MAKING MULTIPLE CASING CUTS - Methods of removing casing from a wellbore, the method including disposing a drilling tool assembly in a wellbore, the drilling tool assembly including a cutting device, a spearing device, and a jarring device. The methods further including activating the cutting device, cutting a first casing segment, deactivating the cutting device and activating a spearing device. The method further including engaging the spearing device with the first casing segment, activating the jarring device to free the first casing segment, and removing the first casing segment from the wellbore. | 01-14-2010 |
| 20090324873 | METHODS FOR MANUFACTURING ULTRAHARD COMPACTS - A method for manufacturing an ultrahard compact includes assembling a mass of ultrahard material with a mass of substrate material such that the mass of ultrahard material extends radially outward a greater extent than the substrate material to compensate for a difference in the radial shrinkage of the ultrahard material compared to the substrate material during a sintering process. The method may further includes subjecting the assembled compact to a high pressure high temperature process mat results in the forming of an ultrahard compact including an ultrahard layer integrally bonded with a substrate. | 12-31-2009 |
| 20090313908 | METHODS OF FORMING THERMALLY STABLE POLYCRYSTALLINE DIAMOND CUTTERS - A method for forming a thermally stable cutting element that includes forming at least one acid infusion pathway in a polycrystalline abrasive body containing a catalyzing material to be leached; and contacting at least a portion of the at least one acid infusion pathway in the polycrystalline abrasive body with a leaching agent is disclosed. | 12-24-2009 |
| 20090301705 | Universal Pump Holddown System - A pump seating nipple is provided for engagement with a downhole pump in order to seal and anchor the downhole pump relative to the pump seating nipple. The pump seating nipple includes a nipple sealing component for coupling with the downhole pump to provide a seal device, a nipple axial force anchoring component for coupling with the downhole pump to provide an axial force anchor device, and a nipple rotational force anchoring component for coupling with the downhole pump to provide a rotational force anchor device. | 12-10-2009 |
| 20090294180 | Percussion drilling assembly having a floating feed tube - A percussion drilling assembly for boring into the earth is disclosed. The percussion drilling assembly includes a top sub, a casing coupled to the top sub, and a feed tube assembly disposed within the top sub and the casing. The feed tube assembly includes a non-rigid coupling having a throughbore and a tubular body disposed therein. The tubular body is translatable in the radial position and/or rotatable relative to a longitudinal centerline extending through the non-rigid coupling. | 12-03-2009 |
| 20090294173 | WEAR INDICATORS FOR EXPANDABLE EARTH BORING APPARATUS - An expandable underreamer apparatus disposed on a distal end of a drillstring and configured to drill a formation includes a substantially tubular main body adjacent a cutting head, the main body providing at least one axial recess configured to receive an arm assembly, and the arm assembly configured to translate between a retracted position and an extended position. The apparatus further includes a plurality of cutting elements disposed on the arm assembly, and a plurality of wear indicators imbedded in at least one arm assembly and positioned behind the cutting elements with respect to a direction of rotation of the arm assembly, wherein the wear indicators are configured to provide an increased torque to the drillstring upon contacting the formation. | 12-03-2009 |
| 20090283336 | DIAMOND IMPREGNATED BITS AND METHOD OF USING AND MANUFACTURING THE SAME - A drill bit that includes a body having a lower end face for engaging a rock formation, the end face having a plurality of raised ribs extending from the face of the bit body and separated by a plurality of channels therebetween; and at least one of the plurality of ribs having a cutting portion of the at least one rib comprising a first diamond impregnated matrix material and at least a portion of a gage surface region thereof comprising a second diamond impregnated matrix material, the gage surface region backed by a third matrix material is disclosed. | 11-19-2009 |
| 20090283335 | IMPREGNATED DRILL BITS AND METHODS OF MANUFACTURING THE SAME - A drill bit that includes a body having a lower end face for engaging a rock formation, the end face having a plurality of raised ribs extending from the face of the bit body and separated by a plurality of channels therebetween; at least one of the plurality of ribs having a leading portion and a trailing portion, the leading portion comprising a first matrix material impregnated with super abrasive particles and the trailing portion comprising a second matrix material impregnated with super abrasive particles, wherein the first and second matrix materials differ from each other is disclosed. | 11-19-2009 |
| 20090283334 | IMPREGNATED DRILL BIT - A drill bit that includes a body having a lower end face for engaging a rock formation, the end face having a plurality of raised ribs extending from the face of the bit body and separated by a plurality of channels therebetween; at least one of the plurality of ribs having a varying width along at least a portion of a rib height is disclosed. | 11-19-2009 |
| 20090277687 | ELECTRO-MECHANICAL THRUSTER - A drilling system, including: a drill bit; and a thruster to apply a force to the drill bit. The thruster may include: an inner tubular member disposed within and configured to axially move within an outer tubular member; a thrust piston to transmit a hydraulic force to the inner tubular member, the thrust piston separating an upstream fluid chamber and a downstream fluid chamber between the inner and outer tubular members; at least one pressure switch fluidly connected to the downstream fluid chamber to control flow of a fluid to and from the downstream fluid chamber via at least one fluid inlet and at least one fluid outlet. | 11-12-2009 |
| 20090272581 | LOAD DISTRIBUTION FOR MULTI-STAGE THRUST BEARINGS - A drilling motor includes an upper end connection adapted to connect to a drill string, and a lower end connection adapted to connect to a drill bit, a thrust bearing assembly having a plurality of stages assembled in a stack, each stage including at least one rotating inner bearing subassembly configured to contact at least one corresponding stationary outer bearing subassembly, wherein axial loads among the plurality of stages are substantially equal under normal operating conditions. | 11-05-2009 |
