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SDCmaterials, Inc.

SDCmaterials, Inc. Patent applications
Patent application numberTitlePublished
20110144382ADVANCED CATALYSTS FOR FINE CHEMICAL AND PHARMACEUTICAL APPLICATIONS - A catalyst comprising a plurality of support nanoparticles and a plurality of catalytic nanoparticles. At least one catalytic nanoparticle is bonded to each support nanoparticle. The catalytic particles have a size and a concentration, wherein a first configuration of the size and the concentration of the catalytic nanoparticles enables a first catalysis result and a second configuration of the size and the concentration of the catalytic nanoparticles enables a second catalysis result, with the first and second configurations having a different size or concentration, and the first and second catalysis results being different. In some embodiments, the first catalysis result is a selective reduction of a first selected functional group without reducing one or more other functional groups, and the second catalysis result is a selective reduction of a second selected functional group without reducing one or more other functional groups.06-16-2011
20110143933ADVANCED CATALYSTS FOR AUTOMOTIVE APPLICATIONS - Embodiments of present inventions are directed to an advanced catalyst. The advanced catalyst includes a honeycomb structure with an at least one nano-particle on the honeycomb structure. The advanced catalyst used in diesel engines is a two-way catalyst. The advanced catalyst used in gas engines is a three-way catalyst. In both the two-way catalyst and the three-way catalyst, the at least one nano-particle includes nano-active material and nano-support. The nano-support is typically alumina. In the two-way catalyst, the nano-active material is platinum. In the three-way catalyst, the nano-active material is platinum, palladium, rhodium, or an alloy. The alloy is of platinum, palladium, and rhodium.06-16-2011
20110143930TUNABLE SIZE OF NANO-ACTIVE MATERIAL ON NANO-SUPPORT - A method of tuning the size of an nano-active material on a nano-carrier material comprising: providing a starting portion of a carrier material and a starting portion of an active material in a first ratio; adjusting the first ratio, forming a second ratio, thereby tuning the ratio of active material and carrier material; combining the portion of the active material in a vapor phase and the portion of the carrier material in a vapor phase, forming a conglomerate in a vapor phase; and changing the phase of the conglomerate, thereby forming nano-spheres comprising a nano-carrier material decorated with a nano-active material, wherein the size of the nano-active material is dependent upon the second ratio.06-16-2011
20110143926METHOD OF FORMING A CATALYST WITH INHIBITED MOBILITY OF NANO-ACTIVE MATERIAL - A method of forming a catalyst, comprising: providing a plurality of support particles and a plurality of mobility-inhibiting particles, wherein each support particle in the plurality of support particles is bonded with its own catalytic particle; and bonding the plurality of mobility-inhibiting particles to the plurality of support particles, wherein each support particle is separated from every other support particle in the plurality of support particles by at least one of the mobility-inhibiting particles, and wherein the mobility-inhibiting particles are configured to prevent the catalytic particles from moving from one support particle to another support particle.06-16-2011
20110143916CATALYST PRODUCTION METHOD AND SYSTEM - A method of producing a catalyst comprising: mixing catalytic particles and a solvent, thereby forming a mixture; performing a size distribution analysis on the mixture to determine a size distribution profile; repeating the mixing of the catalytic particles and the solvent in the mixture if the size distribution profile is below a threshold; centrifuging the mixture if the size distribution profile is at or above the threshold, thereby forming a supernate and a precipitate, wherein the supernate comprises a dispersion including the catalytic particles and the solvent; decanting the mixture, separating the supernate from the precipitate; determining the particle content of the separated supernate; determining a volume of the dispersion to be applied to a catalyst support based on one or more properties of the catalyst support; and impregnating the catalyst support with the catalytic particles in the dispersion by applying the volume of the dispersion to the catalyst support.06-16-2011
20110143915PINNING AND AFFIXING NANO-ACTIVE MATERIAL - A nanoparticle comprises a nano-active material and a nano-support. In some embodiments, the nano-active material is platinum and the nano-support is alumina. Pinning and affixing the nano-active material to the nano-support is achieved by using a high temperature condensation technology. In some embodiments, the high temperature condensation technology is plasma. Typically, a quantity of platinum and a quantity of alumina are loaded into a plasma gun. When the nano-active material bonds with the nano-support, an interface between the nano-active material and the nano-support forms. The interface is a platinum alumina metallic compound, which dramatically changes an ability for the nano-active material to move around on the surface of the nano-support, providing a better bond than that of a wet catalyst. Alternatively, a quantity of carbon is also loaded into the plasma gun. When the nano-active material bonds with the nano-support, the interface formed comprises a platinum copper intermetallic compound, which provides an even stronger bond.06-16-2011
20110143041NON-PLUGGING D.C. PLASMA GUN - A plasma gun system comprising: a plasma gun comprising an outlet, wherein the plasma gun is configured to generate a plasma stream and provide the plasma stream to the outlet; and a plasma gun extension assembly configured to be coupled to the plasma gun, wherein the plasma gun extension assembly comprises an extension chamber and a port, the extension chamber having an interior diameter defined by a chamber wall and being configured to receive the plasma stream from the outlet of the plasma gun and to enable the plasma stream to expand upon entering the extension chamber, and the port being configured to introduce a powder to the expanded plasma stream at a location outside of the plasma gun.06-16-2011