Scuderi Group, LLC Patent applications |
Patent application number | Title | Published |
20140182529 | LOST-MOTION VARIABLE VALVE ACTUATION SYSTEM WITH VALVE DEACTIVATION - Devices and related methods are disclosed that generally involve the selective deactivation of one or more engine valves. In one embodiment, a split-cycle internal combustion engine is provided in which a high-speed trigger valve is used to fill and drain a hydraulic tappet that forms part of a lost-motion system of an engine valve. A spool valve can be used to selectively disconnect the tappet from the trigger valve, thereby deactivating the associated engine valve (i.e., preventing the engine valve from opening). The devices and methods disclosed herein also have application in conventional internal combustion engines and can be used with inwardly-opening and/or outwardly-opening valves. | 07-03-2014 |
20130152889 | LOST-MOTION VARIABLE VALVE ACTUATION SYSTEM - Valve actuation systems are disclosed herein that allow valve opening timing to be varied using a cam phaser and that allow valve closing timing to be varied using a lost-motion system. In one embodiment, an actuation system is provided that has a locked configuration in which a bearing element is held in place between a cam and a rocker to transmit cam motion to an engine valve. The actuation system also has an unlocked configuration in which the bearing element is permitted to be at least partially ejected from between the cam and rocker, such that cam motion is not transmitted to the engine valve. The actuation system is switched to the unlocked configuration by draining fluid therefrom through a main valve which is piloted by a trigger valve. The actuation system also includes integrated autolash and seating control functionality. | 06-20-2013 |
20120298086 | FUEL DELIVERY SYSTEM FOR NATURAL GAS SPLIT-CYCLE ENGINE - Methods, systems, and devices are disclosed that generally involve split-cycle engines in which natural gas, and in particular natural gas supplied from a low pressure source, is used as the fuel for combustion. In one embodiment, natural gas is supplied directly to the expansion cylinder via a gas inlet valve just before and/or just after the expansion piston reaches top dead center, when the pressure within the expansion cylinder is relatively low. A crossover expansion valve is then opened to distribute the natural gas in the expansion cylinder and mix it with high pressure air from a crossover passage before ignition during a power stroke. Natural gas split-cycle air hybrid engines are also disclosed. | 11-29-2012 |
20120255296 | AIR MANAGEMENT SYSTEM FOR AIR HYBRID ENGINE - Systems and related methods are disclosed that generally involve adjusting the temperature of an air mass to improve the efficiency of an air hybrid engine. In one embodiment, an air management system is provided that includes a heat exchanger, a recuperator, and associated control valves that connect between the air hybrid engine, its exhaust system, and its air tank. The air management system improves the efficiency of the energy transfer to the air tank by compressed air during AC and FC modes and improves the efficiency of the energy transfer from the air tank by compressed air during AE and AEF modes. The improvement in efficiency from the system results in reduced engine and vehicle fuel consumption during driving cycles comprising accelerations, decelerations, and steady-state cruising. | 10-11-2012 |
20120192841 | SPLIT-CYCLE AIR HYBRID ENGINE WITH DWELL CAM - Devices and related methods are disclosed that generally involve actuating an engine valve with a cam having a dwell section. These devices and methods have application in split-cycle engines, air hybrid engines, conventional engines, and/or various combinations thereof. Both inwardly- and outwardly-opening valves can be actuated with the devices and methods disclosed herein. Additional valve train elements are disclosed, including rockers, lost-motion systems, and valve seating control devices. | 08-02-2012 |
20120192840 | LOST-MOTION VARIABLE VALVE ACTUATION SYSTEM WITH VALVE DEACTIVATION - Devices and related methods are disclosed that generally involve the selective deactivation of one or more engine valves. In one embodiment, a split-cycle internal combustion engine is provided in which a high-speed trigger valve is used to fill and drain a hydraulic tappet that forms part of a lost-motion system of an engine valve. A spool valve can be used to selectively disconnect the tappet from the trigger valve, thereby deactivating the associated engine valve (i.e., preventing the engine valve from opening). The devices and methods disclosed herein also have application in conventional internal combustion engines and can be used with inwardly-opening and/or outwardly-opening valves. | 08-02-2012 |
20120192817 | VARIABLE FORCE VALVE SPRING - Devices and related methods are disclosed that generally involve variable force valve springs for controlling the motion of an engine valve. The force exerted by the valve spring can be adjusted by altering the pressure at which a fluid is supplied to a fluid chamber thereof, by altering the volume of the fluid chamber, and/or by changing the aggregate surface area over which fluid pressure is coupled to the engine valve. Associated fluid control systems are also disclosed herein, as are various methods for adjusting the force of a valve spring based on a variety of engine parameters, such as engine speed, engine load, and/or a combination thereof. | 08-02-2012 |
20120080017 | SPLIT-CYCLE AIR HYBRID V-ENGINE - A split-cycle air hybrid engine with improved efficiency is disclosed in which the centerline of a compression cylinder is positioned at a non-zero angle with respect to the centerline of an expansion cylinder such that the engine has a V-shaped configuration. In one embodiment, the centerlines of the respective cylinders intersect an axis parallel to, but offset from, the axis of rotation of the crankshaft. Modular crossover passages, crossover passage manifolds, and associated air reservoir valve assemblies and thermal regulation systems are also disclosed. | 04-05-2012 |
20120073553 | EXHAUST VALVE TIMING FOR SPLIT-CYCLE ENGINE - The engines, engine components, and related methods disclosed herein generally involve closing an exhaust valve through which exhaust gasses and other combustion products are evacuated from the expansion cylinder of a split-cycle engine before opening a crossover expansion valve through which a fresh charge of air and/or fuel is supplied to the expansion cylinder. The exhaust valve is preferably closed as late as possible after a combustion event, but with sufficient margin before opening of the crossover expansion valve and, in the case of an inwardly-opening exhaust valve, before valve-to-piston contact occurs. Preferably, the exhaust valve is closed about 0 CA degrees to about 15 CA degrees before the crossover expansion valve is opened. | 03-29-2012 |
20120073552 | CROSSOVER PASSAGE SIZING FOR SPLIT-CYCLE ENGINE - In split-cycle engines and air hybrid split-cycle engines, the sizing of the crossover passage is critical to engine efficiency. Efficiency can be improved by sizing the crossover passage volume to be small relative to the volume of the cylinders, and in particular relative to the volume of the compression cylinder. This allows for a higher pressure in the crossover passage, which extends the duration of sonic flow from the crossover passage into the expansion cylinder and increases combustion pressure. The methods, systems, and devices disclosed herein generally involve sizing the crossover passages, cylinders, or other components of a split-cycle engine or air hybrid split-cycle engine to improve efficiency. | 03-29-2012 |
20120073551 | TURBOCHARGED DOWNSIZED COMPRESSION CYLINDER FOR A SPLIT-CYCLE ENGINE - A split-cycle engine includes an expander, the expander including an expansion piston received within an expansion cylinder. A compressor includes a compression piston received within a compression cylinder. A crossover passage interconnects the compression and expansion cylinders. An intake manifold is connected to the compression cylinder. A boosting device providing a 1.7 bar absolute or greater boost pressure level is connected to the intake manifold. An intake valve is disposed between the intake manifold and the compression cylinder. The intake valve closing is timed to provide a compressor volumetric efficiency of 0.75 or greater. A compressor displacement volume is sized relative to an expander displacement volume such that the combination of compressor displacement volume and boost pressure level provides an expander volumetric efficiency relative to ambient conditions that is 0.90 or greater. | 03-29-2012 |
20120017860 | PRESSURE BALANCED ENGINE VALVES - A split-cycle engine includes a crankshaft rotatable about a crankshaft axis. A compression piston is slidably received within a compression cylinder and operatively connected to the crankshaft such that the compression piston reciprocates through intake and compression strokes during a single rotation of the crankshaft. An expansion piston is slidably received within an expansion cylinder and operatively connected to the crankshaft such that the expansion piston reciprocates through expansion and exhaust strokes during a single rotation of the crankshaft. A crossover passage interconnects the expansion and compression cylinders. The crossover passage includes crossover compression (XovrC) and crossover expansion (XovrE) valves defining a pressure chamber therebetween. At least one of the XovrC and XovrE valves is a balanced valve. A fluid pressure balancer biases the valve for balancing fluid pressures acting against the valve in both opening and closing directions, reducing the forces required in actuating the valve. | 01-26-2012 |
20120012089 | KNOCK RESISTANT SPLIT-CYCLE ENGINE AND METHOD - An engine has a rotatable crankshaft. A compression piston is received within a compression cylinder and operatively connected to the crankshaft such that the compression piston reciprocates through an intake stroke and a compression stroke during a single rotation of the crankshaft. An expansion piston is received within an expansion cylinder and operatively connected to the crankshaft such that the expansion piston reciprocates through an expansion stroke and an exhaust stroke during a single rotation of the crankshaft. A crossover passage interconnects the compression and expansion cylinders. The crossover passage includes a crossover compression valve and a crossover expansion valve defining a pressure chamber therebetween. A fuel injector is disposed in the pressure chamber of the crossover passage. Fuel injection from the fuel injector into the crossover passage is timed to occur entirely during the compression stroke of the compression piston. | 01-19-2012 |
20110308505 | SPLIT-CYCLE ENGINE WITH CROSSOVER PASSAGE COMBUSTION - Methods, systems, and devices are disclosed that generally involve split-cycle engines in which a combustion event is initiated in a crossover passage that interconnects a compression cylinder and an expansion cylinder of the split-cycle engine. In one embodiment, the compression piston leads the expansion piston by a phase shift angle so that, for example, a substantial amount of the combustion event can occur in the crossover passage at a constant volume. | 12-22-2011 |
20110220083 | SPLIT-CYCLE ENGINE HAVING A CROSSOVER EXPANSION VALVE FOR LOAD CONTROL - An engine includes a crankshaft rotatable about a crankshaft axis. A compression piston is slidably received within a compression cylinder and operatively connected to the crankshaft. An expansion piston is slidably received within an expansion cylinder and operatively connected to the crankshaft. A crossover passage interconnects the compression and expansion cylinders. The crossover passage includes a crossover expansion (XovrE) valve disposed therein. In at least one of an Engine Firing (EF) mode, an Firing and Charging (FC) mode, and an Air Expander and Firing (AEF) mode of the engine, the timing of the XovrE valve closing is variable to control engine load, and the engine has a residual expansion ratio at XovrE valve closing of 14 to 1 or greater. | 09-15-2011 |
20110220082 | SPLIT-CYCLE AIR-HYBRID ENGINE HAVING A THRESHOLD MINIMUM TANK PRESSURE - A split-cycle air-hybrid engine includes a rotatable crankshaft. A compression piston is slidably received within a compression cylinder and operatively connected to the crankshaft. An expansion piston is slidably received within an expansion cylinder and operatively connected to the crankshaft. A crossover passage interconnects the compression and expansion cylinders. The crossover passage includes a crossover compression (XovrC) valve and a crossover expansion (XovrE) valve defining a pressure chamber therebetween. An air reservoir is operatively connected to the crossover passage. An air reservoir valve selectively controls air flow into and out of the air reservoir. The engine is operable in an Air Expander and Firing (AEF) mode. In the AEF mode, the pressure in the air reservoir is greater than or equal to approximately 5 bar absolute, preferably greater than or equal to approximately 7 bar absolute, and more preferably greater than or equal to approximately 10 bar absolute. | 09-15-2011 |
20110220081 | SPLIT-CYCLE AIR-HYBRID ENGINE WITH MINIMIZED CROSSOVER PORT VOLUME - A split-cycle air-hybrid engine includes a rotatable crankshaft. A compression piston is slidably received within a compression cylinder and operatively connected to the crankshaft. An expansion piston is slidably received within an expansion cylinder and operatively connected to the crankshaft. A crossover passage interconnects the compression and expansion cylinders. The crossover passage includes a crossover compression (XovrC) valve and a crossover expansion (XovrE) valve defining a pressure chamber therebetween. An air reservoir is operatively connected to the crossover passage. An air reservoir port connects the crossover passage to the air reservoir. An air reservoir valve is disposed in the air reservoir port. The air reservoir port includes a first air reservoir port section between the crossover passage and the air reservoir valve. The first air reservoir port section has a volume that is less than or equal to a volume of the crossover passage. | 09-15-2011 |
20110220080 | SPLIT-CYCLE AIR-HYBRID ENGINE WITH AIR TANK VALVE - A split-cycle air-hybrid engine includes a rotatable crankshaft. A compression piston is slidably received within a compression cylinder. An expansion piston is slidably received within an expansion cylinder. A crossover passage interconnects the compression and expansion cylinders. The crossover passage includes a crossover compression (XovrC) valve and a crossover expansion (XovrE) valve. An air reservoir is operatively connected to the crossover passage. An air reservoir valve selectively controls air flow into and out of the air reservoir. In an Engine Firing (EF) mode, the air reservoir valve is kept closed. In an Air Expander (AE) and an Air Expander and Firing (AEF) mode, the air reservoir valve is kept open for a duration that is at least as long as a duration of the XovrE valve opening event. In an Air Compressor (AC) mode and a Firing and Charging (FC) mode, the air reservoir valve is selectively opened and closed. | 09-15-2011 |
20110220079 | SPLIT-CYCLE AIR-HYBRID ENGINE WITH EXPANDER DEACTIVATION - A split-cycle air-hybrid engine includes a rotatable crankshaft. A compression piston is slidably received within a compression cylinder and operatively connected to the crankshaft. An expansion piston is slidably received within an expansion cylinder and operatively connected to the crankshaft. An exhaust valve selectively controls gas flow out of the expansion cylinder. A crossover passage interconnects the compression and expansion cylinders. The crossover passage includes a crossover compression (XovrC) valve and a crossover expansion (XovrE) valve therein. An air reservoir is operatively connected to the crossover passage. An air reservoir valve selectively controls air flow into and out of the air reservoir. In an Air Compressor (AC) mode of the engine, the XovrE valve is kept closed during an entire rotation of the crankshaft, and the exhaust valve is kept open for at least 240 CA degrees of the same rotation of the crankshaft. | 09-15-2011 |
20110220078 | SPLIT-CYCLE AIR-HYBRID ENGINE WITH COMPRESSOR DEACTIVATION - A split-cycle air-hybrid engine includes a rotatable crankshaft. A compression piston is slidably received within a compression cylinder and operatively connected to the crankshaft. An intake valve selectively controls air flow into the compression cylinder. An expansion piston is slidably received within an expansion cylinder and operatively connected to the crankshaft. A crossover passage interconnects the compression and expansion cylinders. The crossover passage includes a crossover compression (XovrC) valve and a crossover expansion (XovrE) valve therein. An air reservoir is operatively connected to the crossover passage. In an Air Expander (AE) mode and an Air Expander and Firing (AEF) mode of the engine, the XovrC valve is kept closed during an entire rotation of the crankshaft, and the intake valve is kept open for at least 240 CA degrees of the same rotation of the crankshaft. | 09-15-2011 |
20110220077 | SPLIT-CYCLE AIR-HYBRID ENGINE WITH FIRING AND CHARGING MODE - A split-cycle air-hybrid engine includes a rotatable crankshaft. A compression piston is slidably received within a compression cylinder and operatively connected to the crankshaft. An intake valve selectively controls air flow into the compression cylinder. An expansion piston is slidably received within an expansion cylinder and operatively connected to the crankshaft. A crossover passage interconnects the compression and expansion cylinders. The crossover passage includes a crossover compression (XovrC) valve and crossover expansion (XovrE) valve therein. An air reservoir is operatively connected to the crossover passage. An air reservoir valve selectively controls air flow into and out of the air reservoir. In a Firing and Charging (FC) mode of the engine, the air reservoir valve is kept closed until the XovrE valve is substantially closed during a single rotation of the crankshaft such that the expansion cylinder is charged with compressed air before the air reservoir is charged with compressed air. | 09-15-2011 |
20110220076 | SPLIT-CYCLE AIR-HYBRID ENGINE WITH AIR EXPANDER AND FIRING MODE - A split-cycle air hybrid engine includes a rotatable crankshaft. A compression piston is slidably received within a compression cylinder and operatively connected to the crankshaft. An expansion piston is slidably received within an expansion cylinder and operatively connected to the crankshaft. A crossover passage interconnects the compression and expansion cylinders. The crossover passage includes a crossover compression (XovrC) valve and a crossover expansion (XovrE) valve defining a pressure chamber therebetween. An air reservoir is operatively connected to the crossover passage. An air reservoir valve selectively controls air flow into and out of the air reservoir. In an Air Expander and Firing (AEF) mode of the engine, the engine has a residual expansion ratio at XovrE valve closing of 15.7 to 1 or greater, and more preferably in the range of 15.7 to 1 and 40.8 to 1. | 09-15-2011 |
20110220075 | SPLIT-CYCLE ENGINE WITH HIGH RESIDUAL EXPANSION RATIO - An engine includes a rotatable crankshaft. A compression piston is slidably received within a compression cylinder and operatively connected to the crankshaft. An expansion piston is slidably received within an expansion cylinder and operatively connected to the crankshaft. A crossover passage interconnects the compression and expansion cylinders. The crossover passage includes a crossover expansion (XovrE) valve disposed therein. In an Engine Firing (EF) mode of the engine, the engine has a residual expansion ratio at XovrE valve closing of 10.0 to 1 or greater, and more preferably 15.7 to 1 or greater. | 09-15-2011 |
20100275878 | SPLIT-CYCLE ENGINE WITH DUAL SPRAY TARGETING FUEL INJECTION - An engine includes a rotatable crankshaft and an expansion piston slidably received within an expansion cylinder and operatively connected to the crankshaft. A crossover passage including walls connects a source of high pressure gas to the expansion cylinder. A crossover expansion (XovrE) valve is operable to control fluid communication between the crossover passage and the expansion cylinder. The XovrE valve includes a valve head and a valve stem extending from the valve head. A fuel injector operable to inject fuel into the crossover passage includes a plurality of spray holes disposed in a nozzle end and aimed at an at least one target at which fuel emitting from the spray holes is directed to form at least one spray pattern. The at least one target is located above a seated position of the XovrE valve head and between the walls of the crossover passage and the XovrE valve stem. | 11-04-2010 |
20100263646 | VARIABLE VOLUME CROSSOVER PASSAGE FOR A SPLIT-CYCLE ENGINE - An engine includes a crankshaft rotatable about a crankshaft axis. A compression piston is slidably received within a compression cylinder and operatively connected to the crankshaft such that the compression piston is operable to reciprocate through an intake stroke and a compression stroke during a single rotation of the crankshaft. An expansion (power) piston is slidably received within an expansion cylinder and operatively connected to the crankshaft such that the expansion piston is operable to reciprocate through an expansion stroke and an exhaust stroke during a single rotation of the crankshaft. A variable volume crossover passage interconnects the compression and expansion cylinders, and includes a variable volume housing to controllably regulate the air flow from the compression cylinder to the expansion cylinder. | 10-21-2010 |
20100263645 | PART-LOAD CONTROL IN A SPLIT-CYCLE ENGINE - An engine includes a crankshaft rotatable about a crankshaft axis. A compression piston is slidably received within a compression cylinder and operatively connected to the crankshaft such that the compression piston is operable to reciprocate through an intake stroke and a compression stroke during a single rotation of the crankshaft. An expansion (power) piston is slidably received within an expansion cylinder and operatively connected to the crankshaft such that the expansion piston is operable to reciprocate through an expansion stroke and an exhaust stroke during a single rotation of the crankshaft. At least two crossover passages interconnect the compression and expansion cylinders. Each of the at least two crossover passages includes a crossover compression (XovrC) valve and a crossover expansion (XovrE) valve operable to define a pressure chamber therebetween. The engine controls and maximizes engine efficiency at part-load by utilizing only selected crossover passages. | 10-21-2010 |
20100236534 | SPLIT-CYCLE ENGINE WITH PILOT CROSSOVER VALVE - A split-cycle engine includes a rotatable crankshaft. A compression piston is slidably received within a compression cylinder and operatively connected to the crankshaft such that the compression piston reciprocates through an intake stroke and a compression stroke during a single rotation of the crankshaft. An expansion piston is slidably received within an expansion cylinder and operatively connected to the crankshaft such that the expansion piston reciprocates through an expansion stroke and an exhaust stroke during a single rotation of the crankshaft. A crossover passage interconnects the expansion and compression cylinders. The crossover passage includes a crossover compression valve and a crossover expansion valve defining a pressure chamber therebetween. A pilot crossover valve is disposed between the crossover passage and the expansion cylinder. The pilot crossover valve equalizes fluid pressures acting against the crossover expansion valve in an opening direction, reducing the forces required in actuating the crossover expansion valve. | 09-23-2010 |
20100180848 | VALVE LASH ADJUSTMENT SYSTEM FOR A SPLIT-CYCLE ENGINE - The present invention provides a valve actuation system comprising a valve train for actuating a valve, the valve train including actuating elements and a valve lash, and a valve lash adjustment system for adjusting the valve lash, wherein the valve train and the valve lash adjustment system do not share any common actuating elements. | 07-22-2010 |
20100180847 | VALVE LASH ADJUSTMENT SYSTEM FOR A SPLIT-CYCLE ENGINE - The present invention provides a valve actuation system comprising a valve train for actuating a valve, the valve train including actuating elements and a valve lash, and a valve lash adjustment system for adjusting the valve lash, wherein the valve train and the valve lash adjustment system do not share any common actuating elements. | 07-22-2010 |
20100126442 | VARIABLE VALVE ACTUATOR WITH A PNEUMATIC BOOSTER - Actuators, and corresponding methods and systems for controlling such actuators, provide independent valve control with a large initial or opening force. In an exemplary embodiment, an actuator includes a driver further including a housing defining a longitudinal axis and first and second directions, an actuation mechanism capable of generating actuation force at least in the first direction, and a rod with one end operably connected with at least one part of the actuation mechanism and with the other end available for an operable connection with a load such as an engine valve; at least one return spring operably connected with the rod through a spring retainer assembly and biasing the rod in the second direction; and a pneumatic booster further including a pneumatic cylinder, a pneumatic piston operably connected with the rod through the spring retainer assembly and biasing the rod in the first direction, a charge mechanism providing a controlled fluid communication between the pneumatic cylinder and a high-pressure gas source, and a bleed mechanism providing a controlled fluid communication between the pneumatic cylinder to a low-pressure gas sink. | 05-27-2010 |
20090266347 | SPLIT-CYCLE AIR HYBRID ENGINE - A split-cycle air hybrid engine operatively connects an air reservoir to a split cycle engine. A power piston is received within a power cylinder and operatively connected to a crankshaft such that the power piston reciprocates through an expansion stroke and an exhaust stroke during a single revolution of the crankshaft. A compression piston is received within a compression cylinder and operatively connected to the crankshaft such that the compression piston reciprocates through an intake stroke and a compression stroke in a single rotation of the crankshaft. The compression cylinder is selectively controllable to place the compression piston in a compression mode or an idle mode. An air reservoir is operatively connected between the compression cylinder and the power cylinder and selectively operable to receive compressed air from the compression cylinder and to deliver compressed air to the power cylinder for use in transmitting power to the crankshaft during engine operation. | 10-29-2009 |
20090241927 | Split-Cycle Four-Stroke Engine - An engine has a crankshaft, rotating about a crankshaft axis of the engine. An expansion piston is slidably received within an expansion cylinder and operatively connected to the crankshaft such that the expansion piston reciprocates through an expansion stroke and an exhaust stroke of a four stroke cycle during a single rotation of the crankshaft. A compression piston is slidably received within a compression cylinder and operatively connected to the crankshaft such that the compression piston reciprocates through an intake stroke and a compression stroke of the same four stroke cycle during the same rotation of the crankshaft. A ratio of cylinder volumes from BDC to TDC for either one of the expansion cylinder and compression cylinder is fixed at substantially 26 to 1 or greater. | 10-01-2009 |
20090241926 | SPLIT-CYCLE FOUR-STROKE ENGINE - An engine has a crankshaft, rotating about a crankshaft axis of the engine. An expansion piston is slidably received within an expansion cylinder and operatively connected to the crankshaft such that the expansion piston reciprocates through an expansion stroke and an exhaust stroke of a four stroke cycle during a single rotation of the crankshaft. A compression piston is slidably received within a compression cylinder and operatively connected to the crankshaft such that the compression piston reciprocates through an intake stroke and a compression stroke of the same four stroke cycle during the same rotation of the crankshaft. A ratio of cylinder volumes from BDC to TDC for either one of the expansion cylinder and compression cylinder is fixed at substantially 26 to 1 or greater. | 10-01-2009 |