| SAGA SANYO INDUSTRIES CO., LTD. Patent applications |
| Patent application number | Title | Published |
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| 20110235238 | ELECTROLYTIC CAPACITOR AND METHOD OF MANUFACTURING THE SAME - At least any of a second cathode lead terminal and a second anode lead terminal has such a construction that a lead portion is shifted with respect to a connection portion orthogonally. A first cathode lead terminal is closer to one end of a cathode foil than the second cathode lead terminal and a first anode lead terminal is closer to one end of an anode foil than the second anode lead terminal. A core has first and second lengths along first and second straight lines passing through a core axis, respectively. The first length is smaller than the second length. The cathode and anode foils are wound together around the core from the one end of each of the cathode and anode foils. The second straight line lies between the first cathode and anode lead terminals and the first straight line lies between the second cathode and anode lead terminals. | 09-29-2011 |
| 20110232055 | METHOD OF MANUFACTURING ELECTROLYTIC CAPACITOR - A method of manufacturing an electrolytic capacitor according to the present invention includes the steps of: forming a capacitor element by winding an anode foil having a roughened surface on which a dielectric film is formed, a cathode foil, and a separator containing a synthetic fiber and a water-soluble binder; immersing the capacitor element in a chemical conversion solution containing water as a main solvent for re-chemical conversion; subjecting the capacitor element subjected to re-chemical conversion to first heat treatment at a temperature of not less than 60° C. and less than 100° C.; and subjecting the capacitor element subjected to the first heat treatment to second heat treatment at a temperature of not less than 150° C. and less than a melting point of the synthetic fiber. | 09-29-2011 |
| 20110222208 | ELECTROLYTIC CAPACITOR AND METHOD OF MANUFACTURING THE SAME - A first cathode lead terminal is arranged closer to one end of a cathode foil than a second cathode lead terminal, and a first anode lead terminal is arranged closer to one end of an anode foil than a second anode lead terminal. In a cross-section perpendicular to an axis, a core has a first length along a first straight line passing through the axis and a second length along a second straight line passing through the axis and orthogonal to the first straight line, and the first length is smaller than the second length. When the cathode and the anode foils are together wound around the core from each one end, the first straight line lies between the first cathode lead terminal and the first anode lead terminal and the second straight line lies between the second cathode lead terminal and the second anode lead terminal. | 09-15-2011 |
| 20110157778 | ELECTROLYTIC CAPACITOR - A one-side pressed terminal is applied as a first anode (cathode) lead tab terminal and the one-side pressed terminal is connected to an anode (a cathode) foil in such a manner that a position in a radial direction of a lead is shifted inward after winding. A one-side pressed terminal is applied as a second anode (cathode) lead tab terminal and the one-side pressed terminal is connected to the anode (cathode) foil in such a manner that a position in the radial direction of a lead is shifted inward after winding. Thus, while retaining characteristics as an electrolytic capacitor, connection of the anode (cathode) lead tab terminal to the anode (cathode) foil can be achieved in a stable manner. | 06-30-2011 |
| 20110126389 | METHOD OF MANUFACTURING ELECTROLYTIC CAPACITOR - An electrolytic capacitor is manufactured which includes at least one capacitor element having an anode portion, a dielectric film covering a part of the anode portion and a cathode portion located on the dielectric film; and a piece member attached to each anode portion. The dielectric film is formed on each of a plurality of anode portions including the anode portion. A connecting portion connecting the plurality of anode portions to each other is provided. After the step of providing the connecting portion, the cathode portion is formed on the dielectric film in order to form a plurality of capacitor elements including at least one capacitor element. After the step of forming the cathode portion, the piece member is cut out from the connecting portion in order to separate the plurality of capacitor elements from each other. | 06-02-2011 |
| 20110122547 | ELECTROLYTIC CAPACITOR AND MANUFACTURING METHOD THEREOF - An electrolytic capacitor includes a capacitor element configured by winding an anode chemical conversion foil and a facing cathode foil with no separator interposed therebetween, wherein a first solid electrolyte layer is formed on at least one of facing surfaces of the anode chemical conversion foil and the facing cathode foil, among surfaces of the anode chemical conversion foil and surfaces of the facing cathode foil, concaves and convexes are formed in a main surface of the first solid electrolyte layer, and an electrolyte solution or a second solid electrolyte layer containing a conductive polymer is formed in an interspace formed between the anode chemical conversion foil and the facing cathode foil by the concaves and convexes. An electrolyte having desired characteristics can be formed in the interspace obtained by the concaves and convexes. | 05-26-2011 |
| 20110122545 | SOLID ELECTROLYTIC CAPACITOR AND METHOD OF MANUFACTURING THEREOF - A solid electrolytic capacitor having a high heat resistance is provided. The solid electrolytic capacitor according to the present invention includes an anode body having a surface on which a dielectric film is formed, and a conductive polymer layer formed on the dielectric film. The conductive polymer layer includes an aromatic sulfonic acid ion and an NHPA compound ion. | 05-26-2011 |
| 20110119880 | SOLID ELECTROLYTIC CAPACITOR AND METHOD OF MANUFACTURING THE SAME - A solid electrolytic capacitor excellent in adhesion to a solid electrolyte with excellent ESR and heat resistance can be provided without reducing the material characteristics of a separator. This solid electrolytic capacitor comprises a capacitor element formed by winding an anodic foil prepared from a chemical conversion foil obtained by anodizing a metal having a valve action and a counter cathodic foil through a separator and a solid electrolyte employed as an electrolyte, while the separator is prepared from aramid fiber, and a silane coupling agent adheres to voids of the aramid fiber. | 05-26-2011 |
| 20110119879 | METHOD OF MANUFACTURING SOLID ELECTROLYTIC CAPACITOR - A solid electrolytic capacitor having an even conductive polymer layer and a method of manufacturing the same are provided. The method of manufacturing a solid electrolytic capacitor includes the steps of forming a conductive polymer layer on an anode element by bringing a dispersion containing a conductive solid and a first solvent into contact with the anode element having a dielectric film formed thereon, washing the anode element with a second solvent higher in boiling point than the first solvent, in which the conductive solid can be dispersed, after the conductive polymer layer is formed, and drying the anode element washed with the second solvent at a temperature not lower than the boiling point of the first solvent and lower than the boiling point of the second solvent. | 05-26-2011 |
| 20110119878 | METHOD FOR MANUFACTURING ELECTROLYTIC CAPACITOR - Electrode lead terminals in a number not less than three are attached to a cathode foil and an anode foil. The electrode lead terminals include at least one cathode lead terminal attached to the cathode foil and at least one anode lead terminal attached to the anode foil. A winding core having an axis is prepared. The cathode foil and the anode foil are wound around the winding core, being overlapped each other. A cross section of the winding core perpendicular to the axis includes an outer edge having a portion along each side of a polygon with the above number of sides. Thereby, a method for manufacturing an electrolytic capacitor capable of suppressing displacement of a lead terminal can be provided. | 05-26-2011 |
| 20110051321 | SOLID ELECTROLYTIC CAPACITOR AND METHOD OF MANUFACTURING THEREOF - A solid electrolytic capacitor with suppressed occurrence of short circuit is provided. The solid electrolytic capacitor includes an anode body having a surface on which a dielectric film is formed, and a conductive polymer layer formed on the dielectric film. The conductive polymer layer includes at least a first conductive polymer layer formed on the dielectric film and a second conductive polymer layer formed on the first conductive polymer layer. A silane compound in the first conductive polymer layer and the silane compound in the second conductive polymer layer have respective concentrations different from each other. | 03-03-2011 |
| 20100172068 | SOLID ELECTROLYTIC CAPACITOR AND METHOD OF MANUFACTURING THE SAME - Provided are a solid electrolytic capacitor including an anode having a dielectric coating film on a surface thereof and a solid electrolyte layer including a conductive polymer, the solid electrolyte layer containing a cyclic siloxane and a chelating agent, and a method of manufacturing the same. | 07-08-2010 |
| 20100170070 | METHOD OF MANUFACTURING ELECTROLYTIC CAPACITOR - As to each of a capacitor element employing an anode foil having a matrix made of a metal and a film, provided on the surface of the matrix, made of an oxide of a metal different from the metal of the matrix and a capacitor element employing an anode foil having a matrix made of a prescribed metal and a film of an oxide of the metal and a cathode foil having a matrix made of another metal different from the metal, formation treatment is performed on an end face of the anode foil exposing the surface of the metal forming the matrix by applying a positive voltage to an anode lead wire and applying a negative voltage to a cathode lead wire. Thus, an electrolytic capacitor resistant against corrosion or the like is obtained. | 07-08-2010 |
| 20100165545 | ELECTROLYTIC CAPACITOR - A first anode foil is opposed to a first portion of a cathode foil and is arranged on one side of the cathode foil, and a second anode foil is opposed to a second portion of the cathode foil and is arranged on the other side. A first separator paper sheet is arranged between the first portion of the cathode foil and the first anode foil. A second separator paper sheet is arranged on the other side with respect to the cathode foil, and is opposed to the first portion of the cathode foil. A third separator paper sheet is arranged between the second portion of the cathode foil and the second anode foil. A fourth separator paper sheet is arranged on the one side with respect to the cathode foil, and is opposed to the second portion of the cathode foil. | 07-01-2010 |
| 20100136222 | METHOD OF MANUFACTURING SOLID ELECTROLYTIC CAPACITOR - Provided is a method of manufacturing a solid electrolytic capacitor, including the steps of: forming a capacitor element including an anode body having a dielectric coating film on a surface thereof; impregnating the capacitor element with a polymerization liquid containing a precursor monomer of a conductive polymer and an oxidant; impregnating the capacitor element impregnated with the polymerization liquid with a silane compound or a silane compound containing solution; and forming a conductive polymer layer by polymerizing the precursor monomer after impregnating the capacitor element with the silane compound or the silane compound containing solution. | 06-03-2010 |
| 20100127205 | METHOD OF MANUFACTURING SOLID ELECTROLYTIC CAPACITOR - Provided is a method of manufacturing a solid electrolytic capacitor having a solid electrolyte. The solid electrolyte having a conductive polymer is formed by an oxidative polymerization reaction, using a polymerization liquid containing a monomer and a dopant. The dopant contains alkylammonium ions as a cationic component. | 05-27-2010 |
| 20100107386 | METHOD OF MANUFACTURING SOLID ELECTROLYTIC CAPACITOR - Provided is a method of manufacturing a solid electrolytic capacitor including a capacitor element, the capacitor element having an anode body with a dielectric coating film formed on a surface thereof and a solid electrolyte made of a conductive polymer. The method includes the steps of: forming the capacitor element having the anode body with the dielectric coating film formed on the surface thereof; preparing a polymerization liquid A containing one of a monomer as a precursor of the conductive polymer and an oxidant, and a silane compound; preparing a polymerization liquid B by adding the other of the monomer and the oxidant that is not contained in polymerization liquid A, to polymerization liquid A; and performing polymerization after impregnating the capacitor element with polymerization liquid B. | 05-06-2010 |
| 20100091433 | ELECTROLYTIC CAPACITOR - The electrolytic capacitor includes two chemically processed anode foils, two cathode foils, four separator sheets, four lead tab terminals, two anode leads and two cathode leads. The two chemically processed anode foils, two cathode foils and four separator sheets are arranged alternately and rolled, to form a capacitor element. Two lead tab terminals are connected to the two chemically processed anode foils, respectively, and the remaining two lead tab terminals are connected to two cathode foils, respectively. The two anode leads are connected to two lead tab terminals, respectively, and the two cathode leads are connected to two lead tab terminals, respectively. As a result, equivalent series resistance can stably be reduced. | 04-15-2010 |
| 20100073850 | WINDING-TYPE ELECTROLYTIC CAPACITOR AND METHOD OF MANUFACTURING THE SAME - Provided is an electrolytic capacitor, including: an anode foil having a dielectric coating film and a conductive polymer layer formed thereon; a cathode foil having a conductive polymer layer formed thereon; an anode lead tab and a cathode lead tab electrically connected to the anode foil and the cathode foil, respectively; and a protection member. A first region provided with the protection member is present between the anode foil and the cathode foil that are wound. The first region is at least one of a region covering the anode lead tab, a region covering the cathode lead tab, a region covering a rear side of the anode foil at a connection portion between the anode lead tab and the anode foil, and a region covering a rear side of the cathode foil at a connection portion between the cathode lead tab and the cathode foil. | 03-25-2010 |
| 20100020472 | ELECTROLYTIC CAPACITOR AND METHOD OF MAKING THE SAME - Object: To provide an electrolytic capacitor operable without a separator sheet. Means For Solving Problems: An electrolytic capacitor comprises an oxidized anode foil, a cathode foil, a securing tape, lead tab terminals, an anode lead, and a cathode lead. A surface of the oxidized anode foil and the cathode foil is coated with polythiophene-group conductive polymer. The lead tab terminal is connected to the oxidized anode foil, and the lead tab terminal is connected to the cathode foil. The anode lead is connected to the lead tab terminal, and the cathode lead is connected to the lead tab terminal. The oxidized anode foil and the cathode foil, to which the lead tab terminals, the anode lead and the cathode lead are connected, are rolled up without interposing a separator sheet therebetween and sealed up with the securing tape. In this manner, a capacitor element is made. | 01-28-2010 |
| 20090320254 | METHOD OF MANUFACTURING SOLID ELECTROLYTIC CAPACITOR - A solid electrolytic capacitor having excellent heat resistance is provided without using a transition metal salt as a dopant and oxidant. In a method of manufacturing a solid electrolytic capacitor including a solid electrolyte made of a conductive polymer, the conductive polymer is formed by performing an oxidative polymerization reaction by brining a monomer and a dopant into contact with each other. The dopant contains an imidazolium salt of sulfonic acid. | 12-31-2009 |
| 20090316337 | ELECTROLYTIC CAPACITOR - To provide an electrolytic capacitor having lead wires excellent in weldability with a boss member made of aluminum, excellent in solder wettability, and less whisker. The lead wires have a nickel plating layer in a thickness of 0.3 to 5.0 μm, a palladium plating layer in a thickness of 0.01 to 0.10 μm, and a gold plating layer in a thickness of 0.002 to 0.030 μm. | 12-24-2009 |
| 20090290291 | SOLID ELECTROLYTIC CAPACITOR - [Problem] In a wound-type solid electrolytic capacitor, leakage current that is caused by separation of a hard coating film from the cathode is prevented from increasing. | 11-26-2009 |
| 20090242415 | METHOD FOR MANUFACTURING SOLID ELECTROLYTIC CAPACITOR - A method for manufacturing a solid electrolytic capacitor having a capacitor element produced by the steps of: forming a dielectric coating layer on the surface of an anode body, forming a conductive polymer cathode layer on the dielectric coating layer, and forming a cathode lead-out layer on the conductive polymer cathode layer, wherein the step of forming the conductive polymer cathode layer includes an electrolytic polymerization step of forming the conductive polymer cathode layer on the surface of the anode body on which the dielectric coating layer is formed by electrolytic polymerization using an electrolytic polymerization solution containing at least a monomer to be polymerized into the conductive polymer and an ionic liquid. | 10-01-2009 |
| 20090231783 | METHOD OF MANUFACTURING METAL FOIL FOR ELECTROLYTIC CAPACITOR AND ELECTROLYTIC CAPACITOR - The invention provides a method of manufacturing a metal foil for an electrolytic capacitor. In the case of slitting a wide metal strip subjected to etching treatment into a predetermined size with a cutting blade, a slitting portion of the heated wide metal strip is slit to provide the metal foil with few burrs and cracks at the slit edge surface. | 09-17-2009 |
| 20090195965 | ELECTROLYTIC CAPACITOR AND METHOD OF MANUFACTURING THE SAME - An electrolytic capacitor in which positions of an anode terminal and a cathode terminal in a wound-type capacitor element can be fixed and consequently increase in leakage current can be suppressed and a manufacturing method thereof are provided. The electrolytic capacitor including a wound-type capacitor element having an anode terminal and a cathode terminal, a bottomed case accommodating the wound-type capacitor element, and a sealing member sealing the winding structure portion in the bottomed case, through which the anode terminal and the cathode terminal penetrate, includes a fixing member arranged between the winding structure portion and the sealing member and having openings in number not smaller than the sum of the number of anode terminals and the number of cathode terminals, the anode terminal and the cathode terminal passing through the openings, and the anode terminal and the cathode terminal being fixed by the fixing member. | 08-06-2009 |
| 20090103244 | Solid electrolytic capacitor and process for fabricating same - The invention provides a solid electrolytic capacitor wherein the anode has a dielectric oxide film of a structure less susceptible to damage due to mechanical stresses and which is diminished in leakage current and less prone to short-circuiting, and a process for fabricating the capacitor. The capacitor of the invention comprises an anode of aluminum having a dielectric oxide film formed over a surface thereof from amorphous alumina, and is characterized in that a plurality of tunnel-shaped etching pits are formed in the anode. The process of the invention for fabricating the solid electrolytic capacitor includes the steps of forming a plurality of tunnel-shaped etching pits in an aluminum material, effecting anodic oxidation by immersing the aluminum material in an electrolytic solution containing oxalic acid or the like, and effecting anodic oxidation by immersing the aluminum material in an electrolytic solution containing boric acid or like inorganic acid or a salt thereof or containing adipic acid or like organic acid or a salt thereof and applying a voltage at least three times the rated voltage of the capacitor. | 04-23-2009 |
| 20090089990 | METHOD FOR MANUFACTURING SOLID ELECTROLYTIC CAPACITOR - A method for manufacturing a solid electrolytic capacitor comprising: successively forming a dielectric layer and a solid electrolytic layer on an anode body made of a valve metal; and forming a carbon layer on the solid electrolytic layer, wherein the carbon layer is formed by adhering a carbon solution to the solid electrolytic layer and drying the carbon solution, wherein the carbon solution contains an electrically conductive carbon, a binder resin, and a solvent and the total solid concentration of the electrically conductive carbon and the binder resin in the carbon solution is 36% by weight or more and 52% by weight or less. | 04-09-2009 |
| 20090080146 | MULTI-LAYERED SOLID ELECTROLYTIC CAPACITOR AND METHOD OF MANUFACTURING SAME - [Problem] Mechanical stress in welding is suppressed, a tilt of the elements is suppressed in relation to the increase in the number of layers so that LC defects are alleviated, whereby an increase in capacitance due to a greater number of layers is achieved.
| 03-26-2009 |
| 20090080144 | MULTI-LAYERED SOLID ELECTROLYTIC CAPACITOR AND METHOD OF MANUFACTURING SAME - [Problem] A multi-layered solid electrolytic capacitor and a method of manufacturing the capacitor are provided that make it possible to improve the product yield drastically by preventing increases in leakage current and defects due to short circuits without increasing manufacturing cost or capacitor size. | 03-26-2009 |
| 20090067120 | MULTI-LAYERED SOLID ELECTROLYTIC CAPACITOR AND METHOD OF MANUFACTURING SAME - [Problem] A multi-layered solid electrolytic capacitor and a method of manufacturing the capacitor are provided that achieve an improved production yield as well as improved welding strength and product reliability by preventing sparks and welding burrs that develop during resistance welding. | 03-12-2009 |
| 20080285209 | SOLID ELECTROLYTIC CAPACITOR - The present invention provides a solid electrolytic capacitor including an anode lead frame and/or a cathode lead frame which are/is bent to be located along a side surface and a bottom surface of a resin package, wherein each of the anode lead frame and the cathode lead frame has a projecting portion extending outward from a portion located along the bottom surface of the resin package. By providing such a projecting portion, it is possible to easily check formation of a solder fillet in mounting the solid electrolytic capacitor. | 11-20-2008 |
| 20080224090 | METHOD OF MANUFACTURING SOLID ELECTROLYTIC CAPACITOR - The present invention provides a method of manufacturing a solid electrolytic capacitor including a step of forming a conductive polymer layer by chemical oxidization polymerization of a monomer using a solution containing a metal salt of carbon-fused bicyclic sulfonic acid as an oxidizing agent. The molar ratio X of a carbon-fused bicyclic sulfonate ion to a metal ion in the solution is less than the stoichiometric ratio Y of the metal salt of carbon-fused bicyclic sulfonic acid. This is allowed to provide a solid electrolytic capacitor with a sufficiently low equivalent series resistance (ESR) and high heat resistance. | 09-18-2008 |
| 20080204974 | SOLID ELECTROLYTIC CAPACITOR AND METHOD OF MANUFACTURING THE SAME - A solid electrolytic capacitor excellent in adhesion to a solid electrolyte with excellent ESR and heat resistance can be provided without reducing the material characteristics of a separator. This solid electrolytic capacitor comprises a capacitor element formed by winding an anodic foil prepared from a chemical conversion foil obtained by anodizing a metal having a valve action and a counter cathodic foil through a separator and a solid electrolyte employed as an electrolyte, while the separator is prepared from aramid fiber, and a silane coupling agent adheres to voids of the aramid fiber. | 08-28-2008 |
