RHEEM MANUFACTURING COMPANY Patent applications |
Patent application number | Title | Published |
20150192291 | Multi-Cone Fuel Burner Apparatus For Multi-Tube Heat Exchanger - Installed in a fuel-fired heating appliance is a specially designed burner assembly operative to receive and combust a pre-mixed flow of fuel and air to create therefrom a spaced apart plurality of flames which are aligned with and flow directly into the inlets of a corresponding spaced plurality of heat exchanger tubes. The flames create within the tubes hot combustion gases that transfer combustion heat to a supply fluid flowed externally across the tubes. The burners are of a hollow perforate metal construction, are mounted on and forwardly project from a support structure toward the tube inlets, and have rearwardly facing open inlet ends that receive the pre-mixed flow of fuel and air. In one illustrated embodiment thereof, the burners have conical configurations, and in another illustrated embodiment have generally dome-shaped configurations. Via a flame carryover structure, a single igniter is utilized to ignite all of the burners. | 07-09-2015 |
20150086934 | FUEL/AIR MIXTURE AND COMBUSTION APPARATUS AND ASSOCIATED METHODS FOR USE IN A FUEL-FIRED HEATING APPARATUS - A fuel-fired furnace incorporates specially designed fuel/air mixing and combustion structures. The fuel/air mixing structure is of a mixing sound-attenuating design and comprises a venturi having a perforated sidewall portion and being surrounded by a noise-damping housing chamber communicating with the interior of the venturi via its sidewall perforations. During use of the mixing structure, air is flowed through the venturi in a swirling pattern while fuel is transversely injected internally against the swirling air. The combustion structure comprises a burner box housing into which the fuel/air mixture is flowed, combusted, and then discharged as hot combustion gas into and through the heat exchanger tubes. The fuel/air mixture entering the burner box housing initially passes through a non-uniformly perforated diffuser plate functioning to substantially alter in a predetermined manner the relative combustion gas flow rates through the heat exchanger tubes. | 03-26-2015 |
20140260358 | APPARATUS AND METHODS FOR PRE-HEATING WATER WITH AIR CONDITIONING UNIT OR HEAT PUMP - Water heater apparatus includes a tank for storing water; a heat exchanger associated with the tank and being operative to receive refrigerant and transfer heat therefrom to the tank, the heat exchanger representatively being a heat conductive tube externally wrapped around the tank in heat conductive contact therewith; air conditioning apparatus operative to utilize refrigerant flowing through a refrigerant circuit portion of the air conditioning apparatus, the refrigerant circuit portion being in fluid communication with the heat exchanger; and a control system operative to selectively cause a portion of the flowing refrigerant to pass through the heat exchanger, or cause essentially the entire flow of the refrigerant to bypass the heat exchanger. | 09-18-2014 |
20140120484 | FLUE DAMPER CONTROL ALGORITHM FOR STANDING PILOT TYPE FUEL-FIRED WATER HEATER - In a fuel-fired water heater with a standing pilot burner and a motorized flue damper, a specially designed controller is utilized to prevent overheating of water stored in the tank portion of the water heater caused by the hot combustion gases continuously generated by the pilot burner during standby periods of the water heater in which its main fuel burner is not being fired. The controller has a selectively variable water temperature control set point temperature and is operable to sense both ambient temperature and the tank water temperature and to open the flue damper and/or keep it open, after the main burner is off, in response to the presence for a predetermined continuous time period of a predetermined relationship of at least the selected temperature control set point temperature and the sensed ambient temperature | 05-01-2014 |
20140096726 | PILOT BURNER SYSTEM FOR WATER HEATERS - A tube disposed in the combustion chamber of a standing pilot type fuel-fired water heater is used to increase the overall efficiency of the water heater by improving the heat transfer from the pilot flame to the tank during standby periods by funneling the standing pilot flame upwardly through the tube in a manner concentrating the pilot flame heat against an underside portion of the bottom head of the water heater tank. To further increase water heater efficiency, the pilot burner is of a dual input type. Various pilot burner operational algorithm modes are disclosed for causing the pilot burner to operate at a high firing rate during main burner operation, and at a low firing rate during standby periods. | 04-10-2014 |
20140037274 | Pulsed Power-Based Dry Fire Protection for Electric Water Heaters - A water heater having an electric heating element therein is provided with apparatus for preventing dry firing of the heating element. The apparatus is operative to (1) power the heating element with electrical test pulses having first predetermined durations and being separated by rest periods of second predetermined durations during which the heating element is depowered, (2) determine the average electrical current flow through the element during each of the test pulses, and (3) preclude energization of the heating element if the average current flow therethrough during an electrical test pulse subsequent to the first test pulse is less by a predetermined magnitude than the average electrical current flow through the heating element during the first electrical test pulse. | 02-06-2014 |
20140021852 | Water Resistant Direct Spark Igniter - A direct spark igniter for a fuel-fired heating appliance is provided with enhanced ignition performance in environments having substantial levels of both moisture and pollution. Such enhanced ignition performance is representatively achieved by the combination of ( | 01-23-2014 |
20130340452 | APPARATUS AND METHODS FOR CONTROLLING AN ELECTRONIC EXPANSION VALVE IN A REFRIGERANT CIRCUIT - A specially designed electronic expansion valve control system is provided for use with a refrigerant-based air conditioning circuit having a compressor, a condenser coil, an electronic expansion valve and an evaporator coil fluid coupled in series. The control system includes a unit control and an expansion valve control. The unit control is operative to receive compressor operation-related signal information and responsively generate at least one output signal representative of the received compressor operation-related signal information. The expansion valve control is operative to receive from the unit control only the at least one output signal, and to receive from one of the coils coil operation-related signal information, and to responsively output a control useable to control the expansion valve, the control signal being related in a predetermined manner to the signals received by the expansion valve control. | 12-26-2013 |
20130287373 | Endothermic Base-Mounted Heat Pump Water Heater - An endothermic heat pump water heater has a water tank supported atop a hollow base, a heat pump circuit operable to provide primary heat to water in the tank, and an electric resistance heating element operable to provide secondary heat to the water. The heat pump circuit includes refrigerant tubing in which a compressor disposed within the base, a condenser in heat exchange external contact with the tank, a refrigerant expansion device, and an evaporator disposed within the base are connected in series. A vertical duct, external to the tank, has an inlet adjacent the upper tank end, and a fan is operative to sequentially flow air inwardly through the inlet, downwardly through the duct into the base, across the compressor, across the evaporator, and then outwardly from the base. | 10-31-2013 |
20130228321 | Nested Helical Fin Tube Coil and Associated Manufacturing Methods - A heat exchanger, illustratively utilized in a fuel-fired pool heater, circumscribes a burner operative to discharge hot combustion gases outwardly through the heat exchanger. The heat exchanger has a tube portion helically coiled about an axis, with a series of heat transfer fins circumscribing the tube portion and spaced apart along it length. The fins on longitudinally adjacent pairs of coils of the tubing have nested facing edge portions which collectively form a seal area that coils between the tubing portion adjacent coil pairs in axially spaced relationships therewith, the seal area substantially impeding combustion gas flow therethrough in a direction generally transverse to the axis of the heat exchanger. Additionally, the fins have deformed laterally outer portions that define a coiled, circumferentially spaced series of restricted combustion gas outlets in substantial axial alignment with the helically coiled tube portion. | 09-05-2013 |
20130219942 | Air Conditioner and Heat Pump Condensing Unit Chassis with Enhanced Serviceability Access - An air conditioning system condensing unit has a specially designed chassis providing enhanced serviceability access to various air conditioning components operatively disposed therein. A removable vertical peripheral outer side wall section of the chassis underlies a removable peripheral top side wall section thereof. Removal of these two side wall sections creates in the chassis an opening conveniently providing both horizontal and vertical service access to the air conditioning components within the interior of the chassis. | 08-29-2013 |
20130174830 | Electronic Water Level Sensing Apparatus and Associated Methods - A fuel-fired condensing type air heating furnace is provided with an electronic condensate water level sensing system operative to sense improper outflow of condensate from a collector box portion of the furnace and responsively shut down or prevent operation of the furnace. Condensate probe portions of the system are oriented in a manner such that several air flow orientation of the furnace may be utilized without the necessity of relocating the probes or effecting an re-wiring of the water level sensing system. | 07-11-2013 |
20130092102 | Control Algorithm for Water Heater - A storage type water heater, which may have either fuel or electric-based heating apparatus, is provided with a control system incorporating a control algorithm that monitors the time between heat demands and then sets the tank water setpoint temperature accordingly to lower the effects of water stratification due to periodic heat demands, and also save energy. When the time between consecutive heat demands is less than a predetermined setback time, for a number of heat demands equal to a predetermined setback limit, a setback mode is activated and responsively operates to reduce the setpoint temperature by a predetermined setback offset at the next cycle. The original control setpoint temperature is restored once the time between two successive heat demands is more than the setback time. | 04-18-2013 |
20130045451 | Compensating for Gas Applicance De-Rate at High Altitudes - Apparatus and methods are provided for compensating for high altitude reduction in the heating capacity of a gas heating appliance, illustratively a gas-fired heating furnace. In a representative embodiment of such apparatus and methods the regulated pressure of the furnace gas valve, and the speeds of its combustion and indoor blowers, are coordinatingly increased to provide the furnace with a substantially unchanged maximum heating output despite its new higher altitude location. | 02-21-2013 |
20120247142 | Heat Pump Pool Heater Start-Up Pressure Spike Eliminator - In a heat pump pool heater, undesirable compressor-created pressure spikes resulting from start-up of the heater after extended idle periods thereof are substantially eliminated by the incorporation in the heat pump refrigerant circuit of a specially designed pressure spike eliminator structure. The spike eliminator structure includes an enclosed hollow wall structure extending around a first refrigerant tubing portion disposed between the heat pump circuit compressor and condenser and forming a cavity around the first refrigerant tubing portion, and a transfer tube directly connected to a second refrigerant tubing portion disposed between the condenser and expansion valve and intercommunicating the interiors of the cavity and the second refrigerant tubing portion. | 10-04-2012 |
20120208139 | HIGH CAPACITY FUEL-FIRED LIQUID HEATING APPARATUS - A fuel-fired high capacity liquid heating appliance, representatively a boiler or a water heater, has a fluid heat exchanger extending around a combustion chamber into which first and second fuel burners extend, the first and second burners respectively having associated blowers for supplying combustion air thereto. Illustratively, the combustion chamber is oval-shaped, with the burners extending into opposite ends the combustion chamber If one of the burners is not firing while the other burner is firing, a control system starts the non-firing burner's blower, to protect it from overheating by the firing burner, if the control system senses an excess temperature in the non-firing burner. The heat exchanger comprises a series of fluid receiving tubes extending between baffle-free header structures iteratively sized to equalize fluid flow rates through the heat exchanger tubes over a wide flow rate range. | 08-16-2012 |
20110214621 | HIGH EFFICIENCY GAS-FIRED WATER HEATER - The efficiencies of illustrative embodiments of vertical center flue type fuel-fired base water heaters are improved by installing in the water heaters variously configured tubular condensing type secondary heat exchangers of smaller diameters than the associated center flues. The efficiency increases are achieved with components and manufacturing processes similar to those utilized in the base water heaters and secondary heat exchanger materials similar to those in the tank portions of the base water heaters. | 09-08-2011 |
20110058795 | HEAT PUMP WATER HEATER AND ASSOCIATED CONTROL SYSTEM - A heat pump water heater has a tank portion, an electric heating structure for adding electrical heat to water stored in the tank, and a heat pump for adding refrigerant heat to the tank water. A control system associated with the water heater has three user-selectable heating modes for heating the tank water during a given heating demand cycle—a first mode that initially heats the tank water with refrigerant heat while the electric heat is locked out for a first predetermined period before supplementing the refrigerant heat if necessary, a second mode similar to the first mode but with a longer electric heat lockout period, and a third mode in which only the electric heat is utilized to satisfy a tank water heating demand. Illustratively, the heat pump is disposed in a compact component arrangement on the top end of the water heater tank. | 03-10-2011 |
20100204957 | Water Heater Monitor/Diagnostic Display Apparatus - A water heater is provided with monitor/diagnostic display apparatus that selectively provides a user with visual or other type of indicia of the overall efficiency of the water heater. The apparatus includes a monitoring unit that may be mounted on the water heater, and a display unit that may be mounted either on the water heater or remotely therefrom. | 08-12-2010 |
20100193593 | Water Heater Monitor/Diagnostic Display Apparatus - A water heater is provided with monitor/diagnostic display apparatus that selectively provides a user with visual or other type of indicia of the recovery time for the water heater. The apparatus includes a monitoring unit that may be mounted on the water heater, and a display unit that may be mounted either on the water heater or remotely therefrom. | 08-05-2010 |
20100192873 | Burner Flashback Detection and System Shutdown Apparatus - A fuel-fired water heater is provided with a premixing type main burner and an associated pilot burner for igniting it. A specially designed protective system is operative to detect a flame flashback burning condition in the main burner and responsively shut down the water heater. In one embodiment thereof, the protective system uses main burner body heat to melt a portion of a fuel supply line connected to the pilot burner during a flame flashback condition in the main burner. Such melting responsively causes an associated fuel supply valve to close and terminate water heater operation. In a second protective system embodiment a normally closed pressure switch is opened, thereby shutting down the water heater, when the switch detects a pressure indicative of a flame flashback condition in the main burner. | 08-05-2010 |
20090255487 | Water Heater Sealed Combustion Chamber Assembly - A fuel-fired water heater is provided with a combustion chamber assembly, representatively a sealed combustion chamber assembly, operative to create from combustion air delivered thereto via a circumferentially limited vertical side portion thereof a flow of primary combustion air to the underside of a centrally disposed fuel burner within the assembly via a first location underlying the burner, a first flow of secondary combustion air delivered to the burner via the first location, and a second flow of secondary combustion air delivered to the burner via a second location outwardly circumscribing the first location. | 10-15-2009 |
20090211540 | FUEL-FIRED, POWER VENTED HIGH EFFICIENCY WATER HEATER APPARATUS - A fuel-fired water heater has a draft inducer fan assembly with a housing having an inlet for receiving hot combustion gases discharged from the water heater, and an outlet for discharging the combustion gases. A normally closed damper member within the housing is openable by fluid pressure force created by operation of a draft inducer fan portion of the assembly. With the damper in its open position the fan exhausts the received combustion gases through a housing outlet. When the damper closes it prevents convective outflow through the housing outlet of flue-heated air. In alternate embodiments of the assembly the fan is operative to also draw in dilution air that cools the fan motor and the discharged combustion gases, with the assembly having an internal configuration preventing convective outflow of flue-heated air through the housing dilution air inlet during standby periods of the water heater. | 08-27-2009 |
20080251035 | Burner Flashback Detection and System Shutdown Apparatus - A fuel-fired water heater is provided with a premixing type main burner and an associated pilot burner for igniting it. A specially designed protective system is operative to detect a flame flashback burning condition in the main burner and responsively shut down the water heater. In one embodiment thereof, the protective system uses main burner body heat to melt a portion of a fuel supply line connected to the pilot burner during a flame flashback condition in the main burner. Such melting responsively causes an associated fuel supply valve to close and terminate water heater operation. In a second protective system embodiment a normally closed pressure switch is opened, thereby shutting down the water heater, when the switch detects a pressure indicative of a flame flashback condition in the main burner. | 10-16-2008 |
20080210177 | DUAL FUEL AIR CONDITIONING CIRCUIT-BASED WATER HEATER - A fuel-fired water heater is coupled to an electrically powered air conditioning refrigerant circuit in a manner permitting water to be heated with either combustible fuel or electricity. In one embodiment a condenser piping section is externally coiled around the water heater tank, in direct thermally conductive contact therewith, and in another embodiment the condenser piping section is disposed in the interior of the tank and is coiled around the water heater flue in a laterally outwardly spaced relationship therewith. In various depicted arrangements thereof the other refrigerant circuit components are compactly supported on the water heater. | 09-04-2008 |