Regal Beloit America, Inc. Patent applications |
Patent application number | Title | Published |
20150349606 | ELECTRIC DEVICE, GEARBOX AND ASSOCIATED METHOD - An electric device is provided. The device includes an electric machine having a rotatable first shaft extending from an end of the machine. The device also includes a gearbox operably connected to the electric machine. The gearbox includes a first gear rotatably supported in the gearbox and a first gear connectable to the first shaft. The first gear is adapted to mesh with the second gear. The electric machine and the gearbox are adapted to drive a pump. | 12-03-2015 |
20150330394 | CENTRIFUGAL BLOWER HOUSING HAVING SURFACE STRUCTURES, SYSTEM, AND METHOD OF ASSEMBLY - A centrifugal blower assembly includes a housing having an inner surface and an outer surface. The inner surface of the housing defines in part an interior space. The centrifugal blower also includes a first portion of texture applied to at least a first portion of at least one of the inner surface and the outer surface of the housing. The first portion of texture has a first height based at least in part on a local boundary layer height of an airflow moving across at least one of the inner surface and the outer surface respectively. The first portion of texture is configured to generate a turbulent flow within the airflow moving across the first portion of texture. | 11-19-2015 |
20150326152 | ELECTRIC MOTOR CONTROLLER AND METHODS OF DETERMINING INPUT POWER LINE ENERGIZATION - An electric motor controller and methods of determining which input power line of a plurality of input power lines of a motor drive controller has been energized are provided. An electric motor controller configured to be coupled to an electric motor includes a plurality of power input lines configured to receive an alternating current (AC) input voltage from an AC power source, an energized line detection device configured to sense that a power input line has been energized by the AC power source, and configured to output an isolated signal, and a rectifier configured to convert the AC input voltage having a frequency to a direct current (DC) voltage. The controller also includes a computing device coupled downstream from the energized line detection device and configured to determine which input power line has been energized. | 11-12-2015 |
20150323911 | SYSTEM AND METHOD FOR AUTOMATING ANCILLARY DEVICES USING A MOTOR CONTROLLER FOR A PUMP - A motor controller coupled to a motor for a pump is described. The motor controller is configured to determine a first mode of operation for the motor, based on at least one of a predefined schedule stored by the motor controller and an input signal received by the motor controller from at least one ancillary device. The motor controller is additionally configured to transmit a first control signal to the motor to operate the motor in the first mode, and to transmit a second control signal to change an operation of the at least one ancillary device, wherein the at least one ancillary device includes one or more of a heater, a chlorine generator, and an ozone generator. | 11-12-2015 |
20150316912 | MOTOR CONTROLLER AND METHOD FOR CONTROLLING A MOTOR AFTER A POWER-LOSS EVENT - A motor controller and methods of controlling a variable speed motor using the motor controller after a power-loss event are described. The motor controller is configured to be coupled to a motor. The motor controller includes a computing device configured to determine power is being supplied to the motor controller a power-loss event. The computing device is also configured to operate the motor in accordance with a predetermined operating schedule such that the computing device operates the motor at a first speed for a first time period, and after completion of the first time period, the computing device operates the motor at a second speed for a second time period. | 11-05-2015 |
20150270760 | AXIAL FLUX ELECTRIC MACHINE INCLUDING AN INTEGRAL BRAKE AND METHODS OF ASSEMBLING THE SAME - An axial flux electric machine has a rotatable shaft, a fixed stator core comprising a ferromagnetic material and defining an axis of rotation, and a rotor assembly comprising a plurality of permanent magnets. The rotor assembly is rotatable about the axis of rotation. An axial air gap is defined between the stator core and the rotor assembly. The rotor assembly is axially displaceable towards and away from the stator core. The rotor assembly has a first position wherein the axial gap is a predetermined width greater than zero, and a second position wherein the axial gap is zero, such that the rotor assembly and the stator core contact each other. | 09-24-2015 |
20150253787 | SYSTEM AND METHOD FOR DECOMMISSIONING A MOTOR - A motor controller for a motor is described. The motor controller includes a communication device coupled to a memory device. The motor controller is configured to receive, using the communication device, a status query from a client computing device. The motor controller is additionally configured to transmit diagnostic data from the memory device to the client computing device, transmit identification data associated with the motor controller to the client computing device, receive, from the client computing device, a decommission password generated from the identification data, and disable the motor using the decommission password. | 09-10-2015 |
20150247508 | Blower Housing Having Integral Exhaust Blower Discharge Drain Section - A blower housing comprises first and second blower housing pieces for surrounding a blower fan. The first blower housing piece comprises a blower discharge section comprising an inner tubular portion, an outer tubular portion, and a drain hole. The inner tubular portion defines a blower discharge passage. The inner and outer tubular portions define an exhaust pipe cavity adapted to receive an end margin of an exhaust pipe. The tubular portions are adapted to enable condensate water that forms on the inner surface of the exhaust pipe to flow into the exhaust pipe cavity. The drain hole extends through the outer tubular portion. The drain hole is configured to enable condensate water flowing into the exhaust pipe cavity to drain from the blower housing. The first blower housing piece is a molded one-piece member. | 09-03-2015 |
20150247507 | Acoustic Shunt and Method of Attenuating Noise Generated in a Heater Venting System - A heater venting system comprises an exhaust blower, an exhaust pipe, and an acoustic shunt. An exhaust passageway of the exhaust pipe is in fluid communication with the blower discharge. The acoustic shunt includes a pipe section having a shunt chamber of a shunt chamber length. The shunt is coupled to the exhaust pipe such that the shunt chamber is in fluid communication with the exhaust passageway such that the shunt chamber extends generally laterally from the exhaust passageway. The shunt chamber length is sized to attenuate the noise of the heater venting system. | 09-03-2015 |
20150242923 | METHODS AND SYSTEMS FOR IDENTIFYING A REPLACEMENT MOTOR - A client computing device comprising an indicia sensor and a processor coupled to the indicia sensor is described. The processor is configured to receive identification data for an original motor through the indicia sensor, identify a replacement motor based at least in part on the identification data, and identify a local seller of the replacement motor based at least in part on a first location associated with the client computing device and a second location associated with the local seller. | 08-27-2015 |
20150226466 | Energy Recovery Apparatus For Use In A Refrigeration System - An energy recovery apparatus, for use in a refrigeration system, comprises a first nozzle, a second nozzle, a turbine, a discharge port, and a housing. The first nozzle comprises a first passageway which is adapted to constitute a portion of a refrigerant flow path when the refrigeration system is operated in a first mode. The second nozzle comprises a second conduit which is adapted to constitute a portion of the flow path when the refrigeration system is operated in a second mode. The turbine is positioned to be driven by refrigerant discharged from either or both of the first and second passageways. The discharge port is adapted to permit refrigerant to flow out of the energy recovery apparatus. The discharge port of the energy recovery apparatus is downstream of the turbine. The turbine is within the housing. | 08-13-2015 |
20150207449 | METHODS AND SYSTEMS FOR TRANSIENT VOLTAGE PROTECTION - Protection of an electric motor drive controller from a transient voltage is described herein. The transient voltage is provided by an alternating current (AC) power line that includes a line conductor, a neutral conductor, and a ground conductor. The transient voltage protection system includes a first stage protection device coupled to an input of a rectifier of the motor drive controller. The first stage protection device is configured to suppress the transient voltage to prevent damage to the motor drive controller. The transient voltage protection system also includes a second stage protection device coupled between the rectifier and an inverter of the motor drive controller. The second stage protection device is configured to further suppress the transient voltage to prevent damage to the inverter. | 07-23-2015 |
20150184662 | CENTRIFUGAL BLOWER ASSEMBLY AND METHOD FOR ASSEMBLING THE SAME - A blower assembly includes a motor including a rotational axis and a housing coupled to the motor. The housing includes an outlet portion configured to discharge an outlet airflow from the housing in a first direction that is substantially perpendicular to the rotational axis. The blower assembly also includes a transition piece coupled to the housing proximate the outlet portion. The transition piece includes a body portion that is configured to direct the outlet airflow in a second direction that is substantially parallel to the rotational axis | 07-02-2015 |
20150180403 | SYSTEM AND METHOD FOR CONTROLLING A MOTOR CONTROLLER - An adjustment module configured to be coupled to an electric motor controller is provided. The adjustment module includes at least one potentiometer and a communication interface coupled to the input device. The potentiometer receives a control signal from a user. The communication interface is configured to communicate the control signal to the electric motor controller. | 06-25-2015 |
20150180401 | METHODS AND SYSTEMS FOR ENVELOPE AND EFFICIENCY CONTROL IN AN ELECTRIC MOTOR - An air moving system including an electric motor, a load coupled to the electric motor, and a motor drive controller coupled to the electric motor is provided. A DC voltage generated from an AC input voltage provided to the electric motor tends towards zero at about twice a frequency of the AC input voltage. The motor drive controller includes an adjustment control module configured to receive a measurement of an instantaneous motor current value for the electric motor, determine a flux component value based on the instantaneous motor current value, and determine, based at least in part on the flux component value and a flux component demand value, an adjusted flux component demand value that causes the motor drive controller to adjust an operation such that an average flux component value based on the flux component value is substantially similar to the flux component demand value. | 06-25-2015 |
20150176586 | BLOWER ASSEMBLY INCLUDING A NOISE ATTENUATING IMPELLER AND METHOD FOR ASSEMBLING THE SAME - A blower assembly includes a housing including an outlet and a cutoff point positioned proximate the outlet. The blower assembly also includes an impeller including a plurality of blades that each includes a tip portion including a radially outer edge and a transition point that divides the radially outer edge into a first portion and a second portion. The impeller is positioned within the housing such that a first radial gap is defined between the cutoff point and the first portion and a second radial gap is defined between the cutoff point and the second portion. The first radial gap includes a constant width that is shorter than a width of the second radial gap. | 06-25-2015 |
20150148970 | SYSTEM AND METHOD FOR ENABLING WIRELESS COMMUNICATION WITH A MOTOR CONTROLLER - A motor controller coupled to a motor is described. The motor controller includes a wireless communication device and a computing device coupled to the wireless communication device. The computing device is configured to communicatively couple with a client computing device using the wireless communication device, wirelessly receive at least one setting from the client computing device, and operate the motor pursuant to the at least one setting, to move liquid in an aquatic environment. | 05-28-2015 |
20150145459 | METHODS AND SYSTEMS FOR CONTROLLING AN ELECTRIC MOTOR - A system and method of controlling an electric motor using a motor drive controller are provided. The motor drive controller includes a rectifier configured to convert an AC input voltage to a DC voltage, a DC bus electrically coupled to the rectifier, an inverter electrically coupled to the DC bus and configured to generate an AC voltage to drive the electric motor, and a control unit. The control unit includes a sign calculation module configured to determine a polarity of each phase of a reference current command and a compensation module configured to generate a voltage compensation command signal using one of the determined polarities of the reference current command and a measured current, and one of a measurement of DC bus voltage and a constant DC bus voltage value, the voltage compensation signal compensating the drive controller to neutralize a deadtime effect. | 05-28-2015 |
20150120062 | SYSTEM AND METHOD FOR ENABLING A MOTOR CONTROLLER TO COMMUNICATE USING MULTIPLE DIFFERENT COMMUNICATION PROTOCOLS - A motor controller including a communication port and a computing device coupled to the communication port is described. The computing device is capable of communicating using a plurality of communication protocols and is configured to detect that an external device has connected to the communication port. The computing device is further configured to identify a first communication protocol used by the external device, wherein the first communication protocol is one of the plurality of communication protocols, and communicate with the external device using the first communication protocol. | 04-30-2015 |
20150092466 | SYSTEM AND METHOD FOR CONVERTING A SIGNAL WHILE MAINTAINING ELECTRICAL ISOLATION - A detection circuit for converting a control signal while maintaining electrical isolation between a first ground and a second ground. The detection circuit includes a first input configured to receive the control signal; a gate signal input configured to receive a gate signal; a transformer; an isolator; a rectifier; and an output electrically connected to the rectifier, the output configured to output the converted control signal. The transformer is configured to receive the control signal from the first input, transform the control signal into a transformed control signal, and output the transformed control signal. The isolator is configured to receive the gate signal from the gate signal input, and control the transformer in response to the gate signal. The rectifier is configured to receive the transformed control signal from the transformer, and convert the transformed control signal to a converted control signal. | 04-02-2015 |
20150091410 | AXIAL FLUX ELECTRICAL MACHINES AND METHODS OF MANUFACTURING THE SAME. - An axial flux electric machine comprises a rotor assembly configured to rotate about an axis of rotation. A stator core is coupled to the rotor assembly. The stator core comprises a stator core base and a plurality of circumferentially-spaced stator teeth extending from the base in a direction parallel to the axis. Each stator tooth of the plurality of stator teeth comprises a top surface, a pair of opposing circumferential sides, and a chamfered portion defined at an intersection of the top surface and each of the pair of opposing sides. The chamfered portion facilitates reducing an amount of torque ripple produced by the axial flux electric motor. | 04-02-2015 |
20150084560 | PHASE CURRENT DETECTION SYSTEM - A motor control system includes an inverter and a plurality of current sensors each positioned in-line between the inverter and a phase coil of the motor. Each current sensor measures the current provided to each phase coil of the motor and provides a signal indicative of each phase current to a controller. In some embodiments, the currents sensors are provided as one or more current sense integrated circuits. A protection circuit protects the current sense integrated circuit from ground bounce by coupling a diode and an opposite facing Zener diode in series between the power supply pin and the ground pin of the integrated circuit. | 03-26-2015 |
20150061556 | METHOD OF CONTROLLING AN ELECTRICAL MACHINE - A method of controlling an electrical machine. The electrical machine includes a stator having a core and a plurality of windings, and a rotor disposed adjacent to the stator to interact with the stator. The method includes configuring an amplitude value and frequency values of a three-phase alternating current (AC) voltage startup signal having an amplitude and a frequency, providing the three-phase alternating current (AC) voltage startup signal to the plurality of windings, and altering the frequency of the three-phase AC voltage startup signal according to a preprogrammed frequency ramp function defined by the frequency values. The method further includes discontinuing the three-phase AC voltage startup signal after the frequency ramp function has completed, and switching to a back electromotive force (BEMF) control mode after discontinuing the three-phase AC voltage startup signal. | 03-05-2015 |
20150061468 | ELECTRIC MACHINE AND ASSOCIATED METHOD - A method for fabricating a rotor for an electric motor is provided. The method includes the steps of fabricating a first set of rotor parts for use in a motor having a first frame size and fabricating a second set of rotor parts for use in a motor having a second frame size. The second frame size is substantially different from the first frame size. The method further includes the steps of fabricating a third set of rotor parts for use in the motor having the first frame size and for use in the motor having the second frame size, ascertaining the desired motor frame size, and selecting one of the first set of rotor parts and the second set of rotor parts in accordance with desired motor frame size. The method also includes the steps of selecting the third set of rotor parts and assembling a rotor with one of the first set of rotor parts and the second set of rotor parts and with the third set of rotor parts, such that a rotor for use with the desired motor frame size is substantially provided. | 03-05-2015 |
20150023077 | INTERLEAVED TWO-STAGE POWER FACTOR CORRECTION SYSTEM - Methods and systems are described for providing power factor correction for high-power loads using two interleaved power factor correction stages. Each power factor correction stage includes a controllable switch that is operated to control the phasing of each power factor correction stage. The phasing of output current from the second power factor correction stage is shifted 180 degree relative to the output current from the first power factor correction stage. | 01-22-2015 |
20140356168 | CENTRIFUGAL FAN IMPELLER WITH VARIABLE SHAPE FAN BLADES AND METHOD OF ASSEMBLY - In one aspect, a flexible fan blade for use in a centrifugal fan impeller having at least one of a rear plate and a front plate with an air inlet is provided. The flexible fan blade comprises a fixed central portion fixedly coupled to at least one of the front plate and the rear plate of the centrifugal fan impeller. The flexible fan blade also includes a trailing edge extending from the fixed central portion and being moveable between a first position and a second position. The trailing edge is fabricated from a compliant material. Furthermore, the trailing edge is flexible in relation to the fixed central portion between a first position and a second position. The flexible fan blade also includes a leading edge extending from the fixed central portion in opposed relation to the trailing edge. | 12-04-2014 |
20140306133 | MANUAL VALVE OPERATOR WITH OVERRIDE CLUTCH APPARATUS - A manual valve operator with override clutch apparatus is disclosed for selectively actuating a valve. The apparatus includes an operator housing defining an enclosure. An input shaft is rotatably supported by the housing and a worm wheel has a first and a second side, the second side of the worm wheel defining a clutch drive. The worm wheel is disposed within the housing and intermeshes with the input shaft such that when the input shaft is driven, the input shaft drives the worm wheel and the clutch drive about a rotational axis. A sleeve has an outer surface which defines an annular groove. The sleeve has a driven end and an output end. The driven end of the sleeve cooperates with the clutch drive of the worm wheel for selective engagement of the clutch drive and the driven end of the sleeve. A clutch actuating handle is rotatably supported by the housing. The clutch actuating handle has a first and a second end. The second end of the clutch actuating handle defines an offset clutch driver which slidably cooperates with the annular groove of the sleeve. The arrangement is such that when the handle is rotated relative to the housing, the offset clutch driver rides within the annular groove for urging the sleeve axially along the rotational axis so that in a first axial disposition of the sleeve, the clutch drive of the worm wheel and the driven end of the sleeve are engaged relative to each other so that the sleeve is rotated by the worm wheel about the rotational axis. However, when the sleeve is disposed in a second axial disposition thereof, the driven end of the sleeve is disengaged relative to the clutch drive of the worm wheel. A driven shaft has a first and a second end, the second end of the driven shaft being connected to the valve. The driven shaft extends coaxially through the sleeve, the driven shaft being keyed to the sleeve such that relative rotation between the sleeve and the driven shaft is inhibited while axial movement of the sleeve relative to the driven shaft is permitted. The arrangement is structured such that when the sleeve is in the first axial disposition thereof, the worm wheel drivably rotates the sleeve so that the rotating sleeve rotatably drives the driven shaft for actuating the valve. Also, when the sleeve is in the second axial disposition thereof, the driven end of the sleeve is disengaged from the clutch drive of the worm wheel so that rotation of the sleeve and the driven shaft keyed thereto by the input shaft is inhibited. | 10-16-2014 |
20140277775 | USER-INTERFACE FOR PUMP SYSTEM - A pump system including a motor, a user-interface, and a controller. The user-interface having a single bar graph comprised of light-emitting diodes to provide visual feedback to an operator. The bar graph is used for programming purposes and for providing a motor speed and run duration status to the operator. | 09-18-2014 |
20140277774 | SCHEDULE ADVANCE FOR PUMP MOTOR CONTROLLER - Methods and systems of controlling the operation of a pump according to a pump operation schedule are described. In one constructions, a pump controller enters a programming mode and monitors a number of inputs received through a user interface while in the programming mode. The programming mode is then exited and a delay time is defined equal to one hour for each input received through the user interface while in the programming mode. A stored pump operation schedule is accessed and operation of the pump is initiated according to the pump operation schedule after a period of time equal to the delay time has elapsed since exiting the programming mode. Operation of the pump is again initiated according to the accessed pump operation schedule every twenty-four hours since the pump operation schedule was last initiated. | 09-18-2014 |
20140271133 | CENTRIFUGAL BLOWER ASSEMBLY AND METHOD FOR ASSEMBLING THE SAME - A centrifugal blower assembly comprises a scroll wall and a pair of opposing sidewalls. The scroll wall is positioned between the pair of opposing sidewalls such that the scroll wall and opposing sidewalls together define a blower chamber and a blower outlet. A baffle element is positioned within the blower chamber and adjacent the blower outlet such that the baffle element is configured to facilitate uniform distribution of airflow downstream of the blower assembly. An air stream splitter is coupled to the scroll wall. The air stream splitter includes a spline member extending a varying distance from the scroll wall. The air stream splitter is positioned within the blower chamber to facilitate uniform airflow distribution within the blower assembly. | 09-18-2014 |
20140270615 | ELECTRIC MACHINE AND ASSOCIATED METHOD - A bearing assembly cooperates with a bearing seat formed in a bearing housing and includes a bearing having an inner ring, an outer ring and a rolling element in engagement with the rings and an anti-rotation device. The anti-rotation device engages the outer ring to the bearing housing limiting rotation of the outer ring within the bearing seat. The anti-rotation device includes a first feature engaging the outer ring and a second feature engaging the bearing housing. The features limit the rotation of the outer ring within the bearing seat. The first feature has an internal surface for engagement the outer ring and the second feature includes an engagement surface for engaging a protrusion extending from the bearing housing. | 09-18-2014 |
20140265990 | METHODS AND SYSTEMS FOR CONTROLLING AN ELECTRIC MOTOR - A system and a method of automatically determining an electric motor type are provided. An electric motor drive controller is configured to be coupled to an electric motor and to determine running parameters of the drive controller for the electric motor. The drive controller includes a memory device, a processor communicatively coupled to the memory device and to a user interface wherein the processor is configured to execute instructions stored on the memory device that cause the processor to automatically measure electrical characteristics of the electric motor, identify the electric motor using the measured electrical characteristics, load pre defined running parameters selected based on the identification into the memory device, and control an operation of the electric motor using the controller and the loaded running parameters. | 09-18-2014 |
20140265989 | METHODS AND SYSTEMS FOR PROGRAMMING AN ELECTRIC MOTOR - Methods and systems for programming an electric motor are provided. An electric motor controller configured to be coupled to an electric motor is configured to control the electric motor to produce torque when direct current (DC) link voltage has up to 100% voltage ripple. The controller includes a first power input, a second power input, and a third power input, an energized line detection device, and a microprocessor. Each power input is configured to receive power from an alternating current (AC) power source. The energized line detection device is configured to sense which power input has received power from the AC power source and output an isolated signal. The microprocessor is coupled downstream from the energized line detection device and is configured to determine an operating profile for the electric motor based on the isolated signal. | 09-18-2014 |
20140265987 | METHODS AND SYSTEMS FOR INDUCTIVE ENERGY MANAGEMENT - A controller configured to be coupled to an electric motor. The controller including a processor programmed to receive a signal indicating a stopping command of the electric motor, and control a current such that a capacitor coupled to the electric motor is not overcharged by regenerative energy when a stopping of the electric motor has commenced, wherein controlling the current includes one of the following: upon receiving the signal indicating the stopping command of the electric motor, ramping the current down below a threshold level, or upon receiving the signal indicating the stopping command of the electric motor, forcing the current to circulate in motor windings to prevent regeneration of energy in the capacitor. | 09-18-2014 |
20140265985 | SYSTEMS AND METHODS FOR CONTROLLING ELECTRIC MOTORS - An electronic control module is provided. The electronic control module includes an input device, and a processor coupled to the input device. The processor is configured to generate a command signal in response to an input supplied by the input device, and transmit the command signal to a plurality of motors, wherein the command signal controls an operating point of each of the plurality of motors. | 09-18-2014 |
20140265981 | METHODS AND SYSTEMS FOR CONTROLLING A MOTOR - A control system for controlling a motor having a stator and a rotor coupled to the stator is provided. The control system includes a plurality of input taps and an input coupled to the plurality of input taps. The input is configured to transmit an input voltage to at least one input tap of the plurality of input taps. The control system also includes a microcontroller coupled to the input. The microcontroller is programmed to determine the at least one input tap of the plurality of input taps that is asserted by the input voltage; access from a memory a predetermined input condition; detect an invalid operating input condition of the motor based on a comparison of the predetermined input condition and the at least one input tap of the plurality of input taps that is asserted by the input; and perform a function to change an operating characteristic of the motor. | 09-18-2014 |
20140265974 | METHODS AND SYSTEMS FOR STARTING AN ELECTRIC MOTOR - Methods and systems for starting an electric motor using a motor controller including a processor are provided. The method includes determining if the electric motor is operating, increasing a failed start counter if the electric motor is determined not to be operating, determining a reverse rotation by comparing a failed start counter to a predetermined threshold, and applying a reverse rotation start routine to the electric motor when a reverse rotation is determined. | 09-18-2014 |
20140265956 | METHODS AND SYSTEMS FOR CONTROLLING AN ELECTRIC MOTOR - A system and method of controlling an electric motor using a motor controller are provided. The system includes an electric motor controller configured to be coupled to an electric motor and to control the electric motor to produce approximately constant average torque. The controller includes a rectifier configured to convert an AC input voltage to a pulsing DC voltage, a DC link electrically coupled to the rectifier, an inverter electrically coupled to the DC link and configured to generate a three phase AC voltage to drive the electric motor, and a controller configured to receive a measurement of a motor current value for the motor, estimate a torque generated in the electric motor using the measurement of the instantaneous motor current value, and generate a real-time current demand signal using the estimated torque value, the real-time current demand signal compensating the motor controller to produce a substantially constant average motor output torque. | 09-18-2014 |
20140265748 | ELECTRICAL MACHINES AND METHODS OF ASSEMBLING THE SAME - A housing for enclosing electronics of a motor having an axis of rotation is provided. The housing includes an end cap having an outer surface and an inner surface. A control board is coupled to the inner surface, wherein the printed circuit board includes a first side, a second side and an edge located between the first side and the second side. The housing further includes a first circuit coupled to the first side which includes a plurality of first electrical components. Each first electrical component includes a tab extending beyond the edge. A second circuit is coupled to the second side and a fastener assembly is coupled to the tab and the inner surface. | 09-18-2014 |
20140265746 | GROUNDING DEVICE FOR ELECTRIC MACHINE AND METHODS OF ASSEMBLING THE SAME - In one aspect, a grounding device for an electric machine having a rotatable shaft is provided. The grounding device includes a wire core having a first end and a second end, and a plurality of conductive fibers coupled to the wire core and extending therefrom. The wire core is configured to couple to the electric machine with at least a portion of the plurality of conductive fibers contacting the shaft such that an electrostatic charge on the shaft is directed through the grounding device to ground. | 09-18-2014 |
20140265738 | ELECTRICAL MACHINES AND METHODS OF ASSEMBLING THE SAME - A motor having an axis of rotation is provided. The motor includes a housing, a first shaft coupled to the housing and a second shaft coupled to the first shaft. The motor further includes a stator coupled to the housing and comprising an outer circumferential surface and an inner circumferential surface, wherein the inner circumferential surface defines a stator bore around the axis of rotation. A gearbox is coupled to the first shaft and to the second shaft and positioned within the stator bore. The motor includes a rotor coupled to the first shaft and adjacent the stator. | 09-18-2014 |
20140265686 | ELECTRIC MACHINE AND ASSOCIATED METHOD - A bearing assembly cooperates with a bearing seat formed in a bearing housing and includes a bearing having an inner ring, an outer ring and a rolling element in engagement with the rings and an anti-rotation device. The anti-rotation device engages the outer ring to the bearing housing limiting rotation of the outer ring within the bearing seat. The anti-rotation device includes a first feature engaging the outer ring and a second feature engaging the bearing housing. The features limit the rotation of the outer ring within the bearing seat. The first feature has a resilient protrusion with a contact surface for engagement with the outer ring. | 09-18-2014 |
20140265685 | ELECTRIC MACHINE AND METHOD OF MANUFACTURING THE SAME - A bearing assembly cooperates with a bearing seat formed in a bearing housing. The assembly includes a bearing having an inner ring, an outer ring and a rolling element in engagement with the inner ring and the outer ring, and an anti-rotation device. The anti-rotation device engages the outer ring of the bearing and with the bearing housing to limit the rotation of the outer ring of the bearing within the bearing seat formed in the bearing housing. The anti-rotation device includes a first feature for engagement with the outer ring of the bearing and a second feature for engagement with the bearing housing. The first feature and the second feature limit the rotation of the outer ring of the bearing within the bearing seat formed in the bearing housing | 09-18-2014 |
20140265673 | ELECTRIC MACHINE AND ASSOCIATED METHOD - A member for cooperation with the stator of an electric machine and for mounting electrical connectors to the stator is provided. The member includes a body, a mounting feature and a receptacle. The mounting feature is operably associated with the body and is adapted for mounting the body onto the stator. The receptacle is operably associated with the body and is adapted for receiving at least a portion of one of the electrical connectors. | 09-18-2014 |
20140265657 | ELECTRIC MACHINE WITH LIQUID COOLING AND METHOD OF ASSEMBLING - In one aspect, a stator for use in a liquid cooled electric machine having a rotor is provided. The stator includes a stator body having a radially outer periphery and a radially inner periphery, and at least one first coolant passage extending radially through the stator body from the outer periphery to the inner periphery. The at least one first coolant passage facilitates providing a coolant to an air gap defined between the stator body and the rotor | 09-18-2014 |
20140265582 | SWITCH-MODE POWER SUPPLY WITH A DUAL PRIMARY TRANSFORMER - A switch-mode power supply that includes a transformer coupled to an alternating current (AC) power source and a direct current (DC) power source, wherein the AC power source is electrically isolated from the DC power source. The switch-mode power supply further includes a first controller configured to regulate a first voltage output from the AC power source, and a second controller configured to regulate a second voltage output from the DC power source when the transformer is not receiving power from the AC output. | 09-18-2014 |
20140260410 | METHODS AND SYSTEMS FOR CONTROLLING POWER TO AN ELECTRIC MOTOR - Methods and systems for controlling an electric motor are provided herein. The system is configured to be coupled to a power supply. The electric motor system includes a rectifier, an electric motor, and a microcontroller. The rectifier is configured to convert an alternating current (AC) voltage input to a direct current (DC) voltage. The microcontroller is configured to extract power from a generator device. | 09-18-2014 |
20140257576 | SYSTEMS FOR HEATING, VENTILATION, AND AIR CONDITIONING APPLICATIONS - A motor control system for heating, ventilation, and air conditioning (HVAC) applications is described. The motor control system includes a thermostat and an electronically commutated motor (ECM) coupled to the thermostat. The ECM is configured to retrofit an existing non-ECM electric motor included in an HVAC application and to operate in one of a plurality of HVAC modes. The HVAC modes include at least one of a heating mode, a cooling mode, and a continuous fan mode. The HVAC mode is determined based at least partially on outputs provided by the thermostat. | 09-11-2014 |
20140255224 | MOTOR PUMP ASSEMBLY AND A MOTOR FOR A PUMP - An electric machine includes an end frame having a shaft bore extending therethrough. The end frame includes a first side and a second side. A shaft extends through the shaft bore. A bearing is supported by the end frame and is coupled to the shaft to support the shaft for rotation about a longitudinal axis. A first seal is fixedly attached to the end frame and includes an internal bore that is sized to cooperate with the shaft to form a seal point therebetween. The first seal is disposed on the first side of the end frame. A second seal is fixedly attached to the second side of the end frame. The second seal includes a movable portion in direct contact with the shaft to define a second seal point. The first seal point is on a first side of the bearing and the second seal point is on a second side of the bearing. | 09-11-2014 |
20140252906 | ELECTRICAL COIL FORMING APPARATUS AND METHODS OF ASSEMBLING ELECTRICAL COILS - A coil forming apparatus for forming an electrical coil from an electrical wire. The apparatus includes a frame and a spindle assembly coupled to the frame. The spindle assembly includes: a first arm coupled to the frame, wherein the first arm includes a first moveable bracket and a plurality of first moveable spindles coupled to the first moveable bracket and to the electrical wire in a first position. The spindle assembly further includes a second arm coupled to the frame, wherein the second arm has a second moveable bracket that includes a plurality of second moveable spindles coupled to the second moveable bracket and coupled to the electrical wire in the first position. The coil forming apparatus includes a drive system coupled to the first moveable bracket and the second moveable bracket. The drive system is configured to move the first moveable bracket and the second moveable bracket. | 09-11-2014 |
20140252896 | METHODS AND SYSTEMS FOR REDUCING CONDUCTED ELECTROMAGNETIC INTERFERENCE - An EMI filter is described. The filter includes an input, an output, first and second line-side X capacitors, and a line-side Y capacitor. The input includes first and second input terminals. The output includes first and second output terminals. A first conductive path is defined between the first input terminal and the first output terminal A second conductive path is defined between the second input terminal and the second output terminal The first line-side X capacitor is coupled between the first conductive path and the second conductive path, and the second line-side X capacitor is coupled between the first conductive path and the second conductive path in series with the first line-side X capacitor. The second line-side X capacitor is coupled to the first line-side X capacitor at a common point. A first end of the line-side Y capacitor is coupled to the common point. | 09-11-2014 |
20140252895 | RADIAL BLOWER AIR GUIDE, SYSTEM, AND METHOD OF COOLING - A radial blower air guide includes a first end wall substantially circumscribing an end bracket of an electric motor. The air guide includes a second end wall spaced apart from the first end wall and has an inner periphery that circumscribes a periphery of the motor. The air guide includes an outer wall extending from an edge of the first end wall to an edge of the second end wall. The outer wall is formed from a thin curved plate and partially defines a ring-shaped chamber therebetween. The outer wall has an aperture defined therethrough. The air guide includes a baffle plate coupled to the inner periphery of the second end wall. The baffle plate extends a first width toward the first end wall and partially defines the chamber. The baffle plate is configured to deflect air to control the distribution of the airflow from the chamber. | 09-11-2014 |
20140247002 | MOTOR ASSEMBLY WITH INTEGRATED ON/OFF DETECTION WITH SPEED PROFILE OPERATION - A motor assembly coupled to an external alternating voltage input, the motor assembly comprising a motor including a stator and a rotor rotatable about a longitudinal axis. The motor assembly further includes a circuit assembly, the circuit assembly having a state detector operable to detect the state of the external alternating voltage input and a control unit operable to control the motor based on the state of the external alternating voltage input detected by the state detector. The motor assembly also includes a housing substantially encasing the motor, and the circuit assembly. | 09-04-2014 |
20140239764 | LAMINATED ROTOR WITH IMPROVED MAGNET ADHESION AND METHOD OF FABRICATING - In one aspect, a moisture resistant rotor sleeve is provided. The rotor sleeve includes a plurality of stacked laminations forming a sleeve having an outer periphery, an inner periphery, and spaces between adjacent laminations. The rotor sleeve also includes a sealant applied into the spaces between the adjacent laminations, wherein the sealant seals the spaces to prevent air from traveling through the spaces of the sleeve between the inner periphery and the outer periphery. | 08-28-2014 |
20140217844 | ELECTRICAL MACHINES AND METHODS OF ASSEMBLING THE SAME - A housing for coupling to a motor having an axis of rotation is provided. The housing includes an end cap having an outer surface and an inner surface. The housing also includes a plurality of first heat fins coupled to the outer surface. Each first heat fin of the plurality of first heat fins includes a first portion extending radially from the axis of rotation. In addition, the housing includes a second portion coupled to first portion and extending parallel to the axis of rotation. The housing further includes a second heat fin coupled to the second portion. | 08-07-2014 |
20140210302 | MOTOR FOR USE IN REFRIGERANT ENVIRONMENT - A motor for use within a refrigerant atmosphere includes a plurality of laminations stacked along an axis, the laminations cooperating to define a plurality of teeth and a slot disposed between each pair of adjacent teeth, a plurality of coils each positioned around a tooth such that each coil is partially disposed in two adjacent slots, and a first phase winding formed from at least two coils, the first phase winding including a single continuous conductor. An insulating member is disposed within each of the slots and arranged to electrically insulate the coil within the respective slot from the laminations and a wedge is positioned within at least one of the slots. The wedge is operable to compress the coil within the slot. A rotor is positioned adjacent the stator and is operable to rotate about the axis. | 07-31-2014 |
20140205450 | FAN AND MOTOR ASSEMBLY AND METHOD OF ASSEMBLING - In one aspect, a motor assembly is provided. The motor assembly includes a fan housing having an air inlet and an air outlet, and a motor coupled to the fan housing and positioned within the air inlet. The motor includes a first end, a second end, and a shaft. The motor assembly further includes a fan coupled to the shaft proximate the motor second end. The motor first end includes a contoured surface having a stagnation point and a plurality of points along the contoured surface downstream of the stagnation point. Each point of the plurality of points has a coefficient of pressure less than 1, and the contoured surface is configured to direct air around the motor and to reduce airflow restriction and flow disturbance within the fan housing | 07-24-2014 |
20140203755 | METHODS AND SYSTEMS FOR CONTROLLING AN ELECTRIC MOTOR - An electric motor controller is configured to be coupled to an electric motor. The controller includes an inverter and a control unit coupled to the inverter. The inverter is configured to receive an input voltage and to provide a conditioned output voltage to the electric motor. The control unit is configured to control the electric motor to produce positive torque when direct current (DC) link voltage has a 100% voltage ripple. Methods for controlling an electric motor using the electric motor controller are also provided. | 07-24-2014 |
20140199008 | Sleeve bearing device - A sleeve bearing device is disclosed for supporting a worm gear journal disposed within a casing of a valve actuator. The device includes a ring shaped portion having an inboard and an outboard end. The outboard end of the ring shaped portion defines a radially outwardly extending flange which cooperates with the casing for inhibiting axial movement of the ring shaped portion relative to the casing. The ring shaped portion is of cylindrical configuration and defines an inner and an outer surface. The inner surface of the ring shaped portion bearingly supports the worm gear journal. The outer surface of the ring shaped portion cooperates with the casing, the casing defining an annular groove. The annular groove is disposed coaxially relative to the ring shaped portion, the annular groove being located adjacent to the outer surface of the ring shaped portion and between the inboard and the outboard ends of the ring shaped portion. A sealing ring is disposed within the annular groove, the sealing ring sealing the outer surface of the ring shaped portion relative to the casing. | 07-17-2014 |
20140196497 | Energy Recovery Apparatus for a Refrigeration System - An energy recovery apparatus for use in a refrigeration system, comprises an intake port, a nozzle, a turbine and a discharge port. The intake port is adapted to be in fluid communication with a condenser of a refrigeration system. The nozzle is configured to expand refrigerant discharged from the condenser and increase velocity of the refrigerant as it passes through the nozzle. The turbine is positioned relative to the nozzle and configured to be driven by refrigerant discharged from the nozzle. The discharge port is downstream of the turbine and is configured to be in fluid communication with an evaporator of the refrigeration system. | 07-17-2014 |
20140159535 | PERMANENT MAGNET ROTORS AND METHODS OF ASSEMBLING THE SAME - A permanent magnet rotor includes at least one permanent magnet and a rotor core including a first end and a second end. The rotor core includes a plurality of permanent magnet openings that are each configured to receive a permanent magnet. The permanent magnet rotor also includes a first rotor end lamination coupled to the first rotor core end. The first rotor end lamination includes a plurality of inner lamination walls defining a first lamination opening and a second lamination opening circumferentially adjacent the first lamination opening. At least one inner lamination wall includes at least one permanent magnet retention feature configured to secure the permanent magnet within a corresponding permanent magnet opening. The at least one permanent magnet retention feature includes at least one tab extending radially from at least one of the plurality of inner lamination walls within the first rotor end lamination. | 06-12-2014 |
20140139157 | METHODS AND SYSTEMS FOR RECORDING OPERATING INFORMATION OF AN ELECTRIC MOTOR - A unit for recording operating information of an electronically commutated motor (ECM) is described. The unit includes a system controller communicatively coupled to an ECM. The system controller includes a processing device configured to control the unit. The unit also includes a memory device communicatively coupled to the system controller. The memory device is configured to receive and store ECM operating information provided by the processing device. | 05-22-2014 |
20140118867 | DRIVE CIRCUITS AND SYSTEMS FOR MOTOR CONTROLLER PROTECTION - Protection of a motor controller from a transient voltage and/or an over-voltage condition is described. A drive circuit includes a rectifier portion and at least one inductive device coupled to the rectifier portion. The drive circuit further includes at least one voltage clamping device coupled in parallel with the at least one inductive device, and at least one switching device configured to open as a function of a direct current (DC) link voltage value. | 05-01-2014 |
20140103768 | RADIALLY EMBEDDED PERMANENT MAGNET ROTOR AND METHODS THEREOF - In one embodiment, a permanent magnet rotor is provided. The permanent magnet rotor includes at least one permanent magnet and a substantially cylindrical rotor core including an outer edge and an inner edge defining a central opening. The rotor core includes a radius R, at least one pole, and at least one radial aperture extending radially though the rotor core from the outer edge to a predetermined depth less than the radius. The at least one radial aperture is configured to receive the at least one permanent magnet. The rotor further includes at least one protrusion extending into the at least one radial aperture, the at least one protrusion positioned substantially along a bottom of the at least one radial aperture and configured to facilitate retention of the at least one permanent magnet within the at least one radial aperture. | 04-17-2014 |
20140102674 | RADIALLY EMBEDDED PERMANENT MAGNET ROTOR AND METHODS THEREOF - In one embodiment, a permanent magnet rotor for use with a stator is provided. The permanent magnet rotor includes at least one permanent magnet and a substantially cylindrical rotor core including an outer edge, a hub having an inner edge defining a central opening, and a plurality of independent pole pieces spaced from the hub radially about the central opening. The rotor core further includes at least one radial aperture extending radially from the outer edge through the rotor core between adjacent independent pole pieces, the at least one aperture configured to receive the at least one permanent magnet. | 04-17-2014 |
20140079564 | SYSTEMS AND METHOD FOR WIRELESSLY COMMUNICATING WITH ELECTRIC MOTORS - An electric motor communication system for use with a fluid moving system is provided. The electric motor communication system includes an electric motor including a wireless communication device configured to transmit and receive wireless signals, and a processing device coupled to the wireless communication device and configured to control the electric motor based at least in part on wireless signals received at the wireless communication device. The electric motor communication system further includes at least one external device configured to communicate wirelessly with the electric motor. | 03-20-2014 |
20140062232 | FAN AND ELECTRIC MACHINE ASSEMBLY AND METHODS THEREFOR - In one embodiment, a fan for a rotating device having a shaft with an axis of rotation is provided. The fan includes a base plate having a front surface, a rear surface, and a hub configured for coupling to the shaft. The fan further includes at least one blade projecting from the front surface of the base plate substantially perpendicular to the base plate. The base plate is contoured to direct air at an acute angle relative to the axis of rotation. | 03-06-2014 |
20140035490 | POWER FACTOR CORRECTION DRIVE CIRCUIT TOPOLOGIES AND CONTROL FOR SWITCHED RELUCTANCE MACHINES - Drive circuits that provide power factor correction and input current waveform shaping for controlling the speed and torque in a switched reluctance machine (SRM). The machine's phase windings are split into two segments, one of which is used for active power factor correction, input ac current waveform shaping and partial torque generation and the other of which is used for torque generation. | 02-06-2014 |
20140021810 | RESILIENT ROTOR ASSEMBLY FOR INTERIOR PERMANENT MAGNET MOTOR - An electric motor comprises a shaft, an interior magnet rotor core comprising a central bore and a pair of opposing ends faces, and at least one resilient structure inserted within the central bore between the pair of opposing end faces. The at least one resilient component is inserted within the central bore between the pair of opposing end faces such that the at least one resilient component does not extend beyond one of the opposing end faces. The resilient component comprises an outer rigid structure inserted within the central bore, a resilient component inserted within the outer rigid structure, and an inner rigid structure inserted within the resilient component, wherein the shaft is inserted through the inner rigid structure. | 01-23-2014 |
20140001384 | MANUAL VALVE OPERATOR WITH OVERRIDE CLUTCH APPARATUS | 01-02-2014 |
20130342051 | AIR COOLED ELECTRIC MOTOR - An electric motor assembly. A stator includes a set of windings and has a first end, a second end, and an outer radial surface. A rotor includes a shaft having an axis. A first frame supports the shaft at a first axial position. A canopy substantially surrounds the first frame. The canopy includes a fluid inlet and a fluid discharge. A second frame supports the shaft at a second axial position and includes at least one fluid outlet. A chute is positioned downstream of the canopy fluid discharge. The chute directs fluid flow along the outer radial surface of the stator towards the fluid outlet. A fan is coupled to the shaft downstream of the fluid outlet for rotation with the shaft. | 12-26-2013 |
20130320799 | REINFORCED PERMANENT MAGNET SYNCHRONOUS MOTOR ROTOR FOR STARTING ON LINE - Disclosed in the present invention is a reinforced permanent magnet synchronous motor rotor for line-start, comprising: standard laminations, conductive bars, magnetic bars, and reinforced laminations; the reinforced laminations being located between standard laminations; the magnetic bars are embedded in the standard laminations and separated by the reinforced laminations, and the conductive bars run through the standard laminations and reinforced laminations overlying one other. Comparing the structures of the reinforced permanent magnet synchronous motor rotor for line-start provided by the present invention and the permanent magnet motor rotor in the prior art, the mechanical strength of the motor rotor is increased effectively and the service life of the motor rotor is lengthened by adding reinforced laminations, under the precondition that motor efficiency is not sacrificed. | 12-05-2013 |
20130241459 | LOSSLESS SNUBBER DRIVE FOR A PERMANENT MAGNET SYNCHRONOUS MOTOR - A loss-less snubber drive for a permanent magnet motor. The motor system includes a first motor phase with a primary winding and an auxiliary winding. A controllable switch is positioned between the primary winding and ground such that current passes through the primary winding to ground when the controllable switch is closed. A capacitor is configured to accumulate charge when the controllable switch is opened. The auxiliary winding is configured such that charge stored by the capacitor causes current to pass through the auxiliary winding when the controllable switch is closed. | 09-19-2013 |
20130193784 | MOTOR AND VIBRATION REDUCTION SYSTEM FOR A MOTOR - A motor includes a rotor supported for rotation about a longitudinal axis, a stator including a magnetic core, a first end plate positioned at a first end of the magnetic core, and a second end plate positioned at a second end of the magnetic core. The magnetic core, first end plate, and second end plate cooperate to define a central opening. The motor also includes a plurality of rods each fixedly attached to the first end plate and the second end plate and including a first end that extends along the longitudinal axis beyond the first end plate and a second end that extends along the longitudinal axis beyond the second end plate. A first support disk is coupled to the first end of each of the rods and a second support disk is coupled to the second end of each of the rods. | 08-01-2013 |
20130181556 | ELECTRIC MOTOR - A bobbin for supporting a winding on electric motor stator laminations includes a first flange member and a second flange member substantially parallel to the first flange member. A winding hub includes an inner hub portion coupled to the first flange member and a flared portion connecting the inner hub portion to the second flange member such that a winding span defined between the first flange member and the flared portion tapers from the second flange member to the inner hub portion. An inner surface of the winding hub defines a bobbin aperture for receiving stator laminations of the motor. A rib member is coupled to the inner surface and extends into the aperture for engaging the laminations. | 07-18-2013 |
20130181550 | ELECTRIC MOTOR - A housing assembly for an electric motor having a rotor shaft rotatable about an axis includes a housing cover and a housing case. The housing cover defines a first bearing seat for rotatably supporting a first portion of the rotor shaft. The housing case defines a second bearing seat for rotatably supporting a second portion of the rotor shaft. At least one of the housing cover and the housing case includes a plurality of mounting lugs substantially circumferentially evenly spaced about the shaft axis for mounting the electric motor to a surface. | 07-18-2013 |
20130181453 | Energy Recovery Apparatus for a Refrigeration System - An energy recovery apparatus for use in a refrigeration system, comprises an intake port, a nozzle, a turbine and a discharge port. The intake port is adapted to be in fluid communication with a condenser of a refrigeration system. The nozzle comprises a converging portion, a throat region and a diverging portion. The nozzle is configured to expand refrigerant discharged from the condenser and increase velocity of the refrigerant as it passes through the nozzle. The turbine is positioned relative to the nozzle and configured to be driven by refrigerant discharged from the nozzle. The discharge port is downstream of the turbine and is configured to be in fluid communication with an evaporator of the refrigeration system. | 07-18-2013 |
20130119906 | METHODS AND APPARATUS FOR ELECTRIC MOTOR CONTROLLER PROTECTION - A method for monitoring input power to an electronically commutated motor (ECM) is described. The method includes determining, with a processing device, an average input current to the motor, the average input current based on a voltage drop across a shunt resistor in series with the motor, measuring an average input voltage applied to the motor utilizing the processing device, multiplying the average input current by the average voltage to determine an approximate input power, and communicating the average input power to an external interface. | 05-16-2013 |