Magna International Inc. Patent applications |
Patent application number | Title | Published |
20160082602 | ROBOTIC END EFFECTOR TOOL WITH ONE PIECE FIXED FRAME SYSTEM - The present invention is directed to tool arrangement having a one piece frame. The one piece frame that is solid and non-adjustable and includes a back side, front side and one or more extension walls extending away from the front side of the one piece frame. An attachment portion is located on said back side of the one piece frame for connecting the tool arrangement to a robotic arm. The one piece frame has at least three mounting locations formed at predetermine locations on said one piece frame. The at least three mounting locations are predetermined and non-adjustable locations on the one piece frame. The tool arrangement includes a stationary gripper connected to one of the three mounting locations and at least one four point gripper connected to another one of the three mounting locations. | 03-24-2016 |
20160068059 | VARIABLE OR STEPPED LOUVER ACTIVATION FOR ACTIVE GRILLE SYSTEM - An active grille system which is mounted to a fascia, grille, or carrier, or is part of the carrier of an automobile. Two sets of louvers are rotatably mounted to a frame, and a camming mechanism provides selective actuation of both sets of louvers, and an actuator controls the camming mechanism such that the actuator moves the camming mechanism between a first position, a second position, and a third position. When the camming mechanism is in the first position, both the first set and second set of louvers are in a closed position, when the camming mechanism is in the second position, the first set of louvers are in an open position and the second set of louvers are in a closed position, and when the camming mechanism is in the third position both the first set and second set of louvers are in an open position. | 03-10-2016 |
20160061400 | HYBRID OPTICS LED HEADLAMP - This invention provides an optical system that collects 100% of the light emitted from the light source and effectively directs it into the desired beam pattern. This is achieved by a combination of different optical control methods including reflector and lens optics. The cost is controlled by a design that reduces the optical part count to 2 main components, which reduces manufacturing and assembling time and maintains proper alignment to the light source and system. | 03-03-2016 |
20160052204 | RESISTIVE IMPLANT WELDING OF THERMOPLASTIC MATERIAL WITH BUTT JOINTS - A method for forming butt joints between thermoplastic members by resistive implant welding. A tongue is formed on one member to be joined and a complementary groove is formed in the other member. A resistive implant is placed between the tongue and the groove which are then pressed together by an applied pressure. An electric current is run through the resistive implant to melt a portion of the thermoplastic material of both the tongue and groove, and the melted plastic intermingles through the implant. When the electric current is removed, the plastic cools, forming a weld. | 02-25-2016 |
20150358727 | ACTIVE BUFFETING CONTROL IN AN AUTOMOBILE - An active buffeting noise control arrangement for a vehicle having one or more window panels of a vehicle cabin. One or more actuators are positioned at or near the one or more window panels and are operable to selectively vibrate the one or more windows in order to generate sound waves that will counteract a low frequency throb or buffeting event. The arrangement further includes one or more sensors in a vehicle cabin for detecting the buffeting event in transmitting sensor data to a control module. The control module is connected to the one or more sensors as well as the one or more actuators where the control module receives the sensory data, determines if a buffeting event is occurring and commands the one or more actuator assemblies to vibrate the window and generate sound waves that are operable to counteract the buffeting event. | 12-10-2015 |
20150258969 | WINDSHIELD WIPER MODULE - A wiper module assembly for a vehicle liftgate having an inner panel with a spoiler formed as a one-piece part of the inner panel. An outer panel of the liftgate is connected to the inner panel to form an exterior surface of the liftgate. A cavity is formed in part of the spoiler and receives a carrier forming a removable module connected to the cavity of the vehicle liftgate. The carrier includes a wiper, motor and drive assembly for operating a wiper for a window on the liftgate. | 09-17-2015 |
20150231962 | ACTIVE GRILLE MULTI PART MODULAR FRAME - An active grille shutter arrangement having an assembled modular frame. The assembled modular frame includes an upper frame portion and a lower frame portion each having a first end and a second end. A first end cap is connectable to both the first end of the upper frame portion and the first end of the lower frame portion. The connection between the first end of the upper frame portion and the first end of the lower frame portion includes an upper bar end joint formed on the front end of the upper frame portion and a lower bar end joint formed on the first end of the lower frame portion. The upper bar end joint slides into an upper bar end cap joint formed on the first end cap and the lower bar end joint slides into a lower end cap joint formed on the first end cap. | 08-20-2015 |
20150198078 | HYBRID FASCIA MOUNTED EXHAUST TIP ASSEMBLY - An exhaust module made of a thermoplastic material which is connected to a fascia or bumper of a vehicle. In one embodiment, the hybrid fascia mounted exhaust tip assembly includes a bracket. The bracket has a bracket inlet which surrounds, but is not in contact with, an exhaust pipe. The exhaust pipe is free to move around as a result of the vehicle traveling over bumps in the road and around turns. The bracket also has a bracket outlet which is connected to the bracket inlet. A ring tip has a portion that slides onto a bezel portion of the bracket outlet. | 07-16-2015 |
20150174794 | NANOFLUID MOLD COOLING - A nanofluid molding arrangement includes a mold tool ( | 06-25-2015 |
20150147135 | Load Floor Screw Plate (LFSP) Used to Distribute Hinge and Bracket Loads to the Load Floor Panels - A screw plate panel arrangement for the connection of articles, such as hinges, to a moveable panel. The screw plate is connected to the panel in a single one step molding process that mechanically fastens and imbeds the screw plate into the finished panel. | 05-28-2015 |
20150130213 | COMPOSITE SOFT TOP ASSEMBLY FOR SUV, BOTH 2 AND 4 DOOR - A composite soft top assembly having a convertible roof portion that provides an open air feel with a soft, flexible outer layer. The composite soft top assembly further includes soft sides with hard glass or hard polymer materials connected to a frame, which is connected to the soft sides of the assembly. Additionally, the rear window has a removable horseshoe frame structure about which the hard rear window is connected with hinges to allow for the rear window to pivot about at least one hinge between an open and closed position. Additionally, the rear window can have a wiper or electronic wire mounts for a center high mount stop lamp. Additionally, the horseshoe frame structure allows for the connection of other electrical components such as a rear defrost system. | 05-14-2015 |
20150056428 | PLASTIC OVERMOLDING OF ALUMINUM EXTRUSIONS - A plastic overmold aluminum extrusion including at least one plastic overmold and aluminum extrusion. The aluminum extrusion is formed with sufficient cross sectional properties and features such as an internal web to help prevent undesirable collapses under injection or compression molding pressures. This improves part geometry and strength while minimizing weight. A plurality of protrusions and/or local deformations on an outer wall of the extrusion can be used to create strong mechanical interface to the plastic. Localized deformations can result from a combination of the applied plastic pressure under injection or compression molding pressures and the proximity of outer gaps of the internal web structure. A process of making the plastic overmold aluminum extrusion includes inserting at least one aluminum extrusion into a mold without mandrels and delivering plastic forming the plastic overmold. | 02-26-2015 |
20150049193 | METHOD AND SYSTEM FOR DYNAMICALLY CALIBRATING VEHICULAR CAMERAS - A method of dynamically calibrating a given camera relative to a reference camera of a vehicle includes identifying an overlapping region in an image frame provided by the given camera and an image frame provided by the reference camera and selecting at least a portion of an object in the overlapped region of the reference image frame. Expected pixel positions of the selected object portion in the given image frame is determined based on the location of the selected object portion in the reference image frame, and pixel positions of the selected object portion are located as detected in the given image frame. An alignment of the given camera is determined based on a comparison of the pixel positions of the selected object portion in the given image frame to the expected pixel positions of the selected object portion in the given image frame. | 02-19-2015 |
20140360801 | HYBRID FASCIA MOUNTED EXHAUST TIP ASSEMBLY - An exhaust module made of a thermoplastic material which is connected to a fascia or bumper of a vehicle. In one embodiment, the hybrid fascia mounted exhaust tip assembly includes a bracket. The bracket has a large diameter portion which surrounds, but is not in contact with, an exhaust pipe. The exhaust pipe is free to move around as a result of the vehicle traveling over bumps in the road and around turns. The bracket also has a small diameter portion which is connected to the large diameter portion. A ring tip has a portion that slides onto a bezel portion of the small diameter portion. | 12-11-2014 |
20140300143 | SOFT FRONT COCKPIT COVER - A foldable roof assembly having a soft panel top assembly for a vehicle in sealing engagement with a hard top portion of a roof. The soft panel top assembly has a fixed portion attached to the vehicle and a lightweight pivotal portion that folds back to provide the occupant a quick and easy open air effect. Two door rails of the soft panel top assembly are connected to the vehicle. Two side bows are attached to a first bow member, which is secured to a windshield frame when in a closed position, and are connected at a pivot point created with a bracket attached to the door rails to allow the pivotal portion to pivot to an open position. The soft panel top assembly includes a rear header that is a wireframe and engages with seals in the hard top roof portion to provide a weatherproof seal. | 10-09-2014 |
20140284959 | ZIPPER LESS REMOVABLE WINDOWS FOR A FOLDING SUV SOFT TOP - A zipper less removable window system having removable windows for use with a foldable, stowable roof for a vehicle. A plurality of attachment devices of the zipper less removable window system connect the windows to the foldable, stowable roof and to the vehicle without the use of zippers. The operator zipper effort caused by traditional windows is thereby eliminated and misalignment issues present with traditional zippered windows is eliminated or reduced. The stress placed on the portions of the windows connectable to the foldable roof during installation and removal, including around curved portions of the removable window, is eliminated or reduced. | 09-25-2014 |
20140255121 | INSERT INJECTION MOLD D-RING FOR TIE DOWN APPLICATION - A tie down device for tie down application including a D-ring with overmold used for a motor vehicle to secure cargo of various shapes and sizes using removable straps. The tie down device includes a D-ring, an overmold plastic portion, bracket portion, and an interior bracket. The tie down device withstands a minimum load requirement suitable to secure a cargo in place. A round steel bar is shaped into the D-ring feature and inserted into the mold for forming the overmold plastic portion. The plastic forms in an overmold around the metal material into the desired shape. The molding process obtains the features and shape required from at least a visual perspective and the round steel bar, which is partially encapsulated by the overmold plastic portion, provides strength to meet the predetermined load requirements. The interior bracket acts as a spring to control the tension of the bracket portion. | 09-11-2014 |
20140246129 | PRODUCT AND PROCESS BY LOCALIZED HEAT TREATMENT OF SHEET STEEL - A process for localized hardening of steel sheet components includes scanning a laser beam in a scan direction across a predetermined portion of the steel sheet component. The laser beam selectively heats material within the predetermined portion of the steel sheet component to a temperature of austenitizing transformation. During scanning of the laser beam across the predetermined portion, a source of external cooling is applied to the material within the predetermined portion and immediately behind the laser beam along the scan direction of the laser beam. The source of external cooling is selected to cool the material at a sufficiently rapid rate to form a locally hardened region that is defined substantially within the predetermined portion. Subsequent to applying the source of external cooling, the material within the predetermined portion of the steel sheet component is allowed to cool to ambient temperature. | 09-04-2014 |
20140169627 | IMAGE PROCESSING METHOD FOR DETECTING OBJECTS USING RELATIVE MOTION - An image based obstacle detection method. A camera mounted on a vehicle provides a set of image frames whilst the vehicle is in motion. The image frames define an image plane having a vertical aspect and a horizontal aspect. The relevancy of an object is determined by (i) selecting first and second feature points from the object that are spaced apart vertically in a first image frame; (ii) tracking the positions of the first and second feature points over at least a second image frame; and (iii) deciding the object to be relevant if the first and second feature points move dissimilar distances in physical space, within a tolerance, and deciding the object to be irrelevant otherwise. The motion of relevant objects is then estimated to determine if any relevant object is likely to become an obstacle to the vehicle. | 06-19-2014 |
20140165684 | SELF-COMPENSATING RETRACTABLE INSERT FOR HIGH-TEMPERATURE FORMING TOOLS - A forming tool apparatus is provided for forming an article having a negative draft angle that locks the formed article within the forming tool. An insert, which is disposed within a recess defined in a forming surface of the forming tool, has a surface that cooperates with the forming surface of the forming tool to shape a metal blank into a desired final shape. In particular, the surface of the insert is shaped to define the negative draft angle feature of the formed article. Subsequent to forming the article, a linear-drive mechanism is activated to withdraw the insert away from the formed article, and thereby unlock the formed article from the tool. The formed article is then extracted from the tool along an extraction direction that is other than parallel to the direction along which the insert is driven. | 06-19-2014 |
20140157560 | DIRECT DRIVE VARIABLE CRIMP ON FLANGE TOOL - A crimping assembly is provided for securing a cover part to a structural member. The crimping assembly includes a housing, a drive shaft disposed within the housing and rotatable in a first direction, and a first roller fixedly secured to the drive shaft and rotatable therewith. The crimping assembly also includes a slide shaft disposed within the housing and rotatable in a second direction. A second roller is fixedly secured to the slide shaft and rotatable therewith. A drive mechanism is operably coupled to the drive and slide shafts to roll the first and second rollers over the cover part to secure the cover part to the structural member. A coupling mechanism is operably connected between the drive shaft and the slide shaft to allow movement of the slide shaft towards and away from the drive shaft during operation of the crimping assembly to accommodate variations in flange thickness. | 06-12-2014 |
20140152038 | WINDSHIELD WIPER MODULE - A wiper module assembly ( | 06-05-2014 |
20140138983 | COMPOSITE SOFT TOP ASSEMBLY FOR SUV, BOTH 2 AND 4 DOOR - A composite soft top assembly having a convertible roof portion that provides an open air feel with a soft, flexible outer layer. The composite soft top assembly further includes soft sides with hard glass or hard polymer materials connected to a frame, which is connected to the soft sides of the assembly. Additionally, the rear window has a removable horseshoe frame structure about which the hard rear window is connected with hinges to allow for the rear window to pivot about at least one hinge between an open and closed position. Additionally, the rear window can have a wiper or electronic wire mounts for a center high mount stop lamp. Additionally, the horseshoe frame structure allows for the connection of other electrical components such as a rear defrost system. | 05-22-2014 |
20140103682 | SLIDING / FOLDING SOFT TOP ASSEMBLY FOR SUV - A sliding/folding soft top assembly having opposing first and second linkage assemblies with a plurality of guide rollers located within a first and second guide track for selectively moving the soft top assembly between a deployed position to a first stowed position or a retracted stowed position. A first bow and second bow are coupled to each of the first and second linkage assemblies, which include a first pivot joint for rotating the first bow to the first stowed position. A rear pivot joint allows a rear link of the first and second linkage assemblies to rotate in an area where the first and second guide tracks curve. A third bow is rotatably connected to first and second pivot brackets, and a fourth bow is pivotably connected to the third bow, to allow rotation of the third and fourth bow between the deployed position and retracted stowed position. | 04-17-2014 |
20140094104 | SPRING-OPERATED BACK-UP/FAIL-SAFE MODULE FOR ACTIVE GRILLE SHUTTER SYSTEMS - A fail safe module for an active grille having two or more vanes movable between an open position and a closed position. In the event of failure of an electrically driven actuator, a fail safe module connected between a driven vane of the two or more vanes and the electrically driven actuator moves the vanes to a fail-safe position. The fail safe module has a locked and unlocked position when the fail safe module is in the locked position the fail safe module, the electrically driven actuator and the two or more vanes move together in response to the power provided by the electrically driven actuator. When the fail safe module is in the unlocked position, the fail safe module disengages the two or more vanes from the electrically driven actuator and moves the two or more vanes to the fail-safe position. | 04-03-2014 |
20140076646 | VARIABLE OR STEPPED LOUVER ACTIVATION FOR ACTIVE GRILLE SYSTEM - An active grille system which is mounted to a fascia, grille, or carrier, or is part of the carrier of an automobile. Two sets of louvers are rotatably mounted to a frame, and a camming mechanism provides selective actuation of both sets of louvers, and an actuator controls the camming mechanism such that the actuator moves the camming mechanism between a first position, a second position, and a third position. When the camming mechanism is in the first position, both the first set and second set of louvers are in a closed position, when the camming mechanism is in the second position, the first set of louvers are in an open position and the second set of louvers are in a closed position, and when the camming mechanism is in the third position both the first set and second set of louvers are in an open position. | 03-20-2014 |
20140068945 | Method Of Producing Tailored Tubes - A method of manufacturing a hollow structural frame rail includes rotating a tube relative to a tool to reduce an outside diameter of the tube at predetermined positions along the length of the tube. An elastomeric insert is positioned within the tube. The tube is bent at a location containing the insert. The bent tube is hydroformed to define a finished shape of the frame rail. | 03-13-2014 |
20140063254 | METHOD FOR CALIBRATING VEHICULAR VISION SYSTEM - A method for calibrating a vehicular vision system includes providing a camera at a vehicle, with the camera having a field of view. Images are captured with the camera and a set of resultant images are acquired for a classification. Information is extracted related to image features in the set of resultant images, and an appropriate subset of coefficients is determined. For each classification, a classification vector of at least one appropriate weight is stored that corresponds to the determined subset of coefficients. | 03-06-2014 |
20140036525 | HYBRID OPTICS LED HEADLAMP - An optical system that collects 100% of the light emitted from the light source and effectively directs it into the desired beam pattern. This is achieved by a combination of different optical control methods including reflector and lens optics. The cost is controlled by a design that reduces the optical part count to 2 main components, which reduces manufacturing and assembling time and maintains proper alignment to the light source and system. | 02-06-2014 |
20140023518 | TIRE VALVE - MICRO AIR PUMP - An automatic micro-pump which is able to replace the depleted air in a tire without any required action from the driver of a motor vehicle. Using the kinetic energy of the rotating tire, the micro-pump maintains the tire pressure from losses due to rubber permeability or temperature changes. The micro pump has an off-balance winding wheel ( | 01-23-2014 |
20140001292 | DUAL POSITION EXTERNAL CHARGE RING AND DUAL PRE-ORIFICE RESTRICTION ON A DUAL PURGE SYSTEM | 01-02-2014 |
20130313293 | AERODYNAMIC UNDERBODY SPARE TIRE COVER - A spare tire assembly which includes a spare tire or under mount frame, a spare tire, and a cover. The assembly may optionally include an electric winch, and a jack. The cover is connected to the under mount frame when assembled to the vehicle, and is disconnected from the under mount frame when the spare tire is needed. The cover has dimples which improve air flow underneath the vehicle. The cover is made of different sizes to be used with different size spare tires for different types of vehicles, such as trucks, sport utility vehicles, and vans. | 11-28-2013 |
20130307281 | BUMPER MADE USING A RESISTIVE IMPLANT WELDING PROCESS | 11-21-2013 |
20130300138 | Scalable Crush Can For Vehicle - In one aspect, the invention is directed to a crush can for a vehicle frame including a crush can body having a longitudinal axis and a cross-sectional shape that is at least approximately a 10-sided polygon. In another aspect, the invention is directed to a crush can for a vehicle frame including a crush can body having a longitudinal axis and a cross-sectional shape that includes a plurality of outwardly pointing apexes and a plurality of inwardly pointing apexes. | 11-14-2013 |
20130277516 | RETENTION CLIP FOR OUTER BELT WEATHERSTRIP - A retention clip for attaching an outer belt weatherstrip to a flange includes a backing plate and an anti-rotation feature attached thereto. The anti-rotation feature biases against the flange to draw the backing plate against the flange to remove lash from between the flange and the backing plate in a lateral direction relative to a first primary axis of the retention clip. An axial biasing member biases against the top edge of the flange to remove lash from between a lower edge of the flange and a latch of the retention clip in an axial direction along the first primary axis. A spacing element engages an interior surface of the outer belt weatherstrip in abutting engagement to resist movement of the outer belt weatherstrip relative to the retention clip along the first primary axis. A release mechanism allows the retention clip to disengage from the flange. | 10-24-2013 |
20130276499 | APPARATUS AND METHOD FOR FORMING SHAPED ARTICLES FROM PLURAL SHEET METAL BLANKS - An apparatus and method are provided for the simultaneous forming of a plurality of shaped articles from plural sheet metal blanks. First and second sheet metal blanks are arranged between upper and lower forming dies, and a nozzle body having a generally diamond-shaped cross-sectional profile, transverse to an insertion direction, is inserted between the sheet metal blanks. When the forming tool is closed, upper and lower sealing surfaces of the nozzle body press the first and second sheet metal blanks, respectively, against sealing beads that are arranged one each within peripheral areas of the upper and lower forming dies. Opposite side edges of the nozzle body converge one toward the other so as to facilitate forming a seal along each of the side edges of the nozzle body. A pressurized fluid is introduced via the nozzle body for forming the sheet metal blanks within a die cavity. | 10-24-2013 |
20130270233 | LASER BEAM WELDING - A process is provided for laser beam welding of surface treated steel components. Two steel components, at least one of which is a surface treated steel component, are relatively arranged to form a joint that is to be welded. Using a laser beam, the two steel components are irradiated along the joint so as to heat materials within each of the two steel components to a welding temperature, and thereby form a weld pool. During welding a metallic constituent is introduced into a leading edge of the weld pool, in front of the laser beam along a welding direction. The introduced metallic constituent combines with a species, which is released into the weld pool from the surface treated steel component, to form a compound that is stable within the weld pool at the welding temperature. | 10-17-2013 |
20130266730 | BLANKS FOR SUPERPLASTIC FORMING - The invention is directed to a system and method of applying a coating of lubricant material to the surface of a sheet metal blank in a controlled manner such that some areas of the blank have a uniform thickness of lubricant while other areas have no lubricant at all or have a variable amount (progressively increasing or decreasing) of lubricant. This is achieved through the use of a mask template that comprises an overspray fence and at least one contact element. The lubricated coated sheet metal blank is utile for superplastic forming to produce specialized complex shaped parts. The invention advantageously lessens the possibility of skid or slip lines appearing in the finished product as well as lessens the likely build-up of lubricant in forming dies—easing maintenance requirements. | 10-10-2013 |
20130255065 | LOW PROFILE PUSH ON METAL DOGHOUSE - A push on doghouse retainer arrangement used for providing a connection between the B-pillar of an automobile, and an appliqué having a high-gloss surface, or “show surface.” The a push on doghouse includes a formed low profile spring steel base and a slightly raised low profile doghouse portion, which includes a slot for receiving a base of a clip portion. The base also includes at least one attachment aperture. The attachment aperture includes an effective amount of serrations for holding of the doghouse onto a low profile rib molded into the part. The present invention simplifies mold design, minimizes potential for a read condition, and provides a robust engagement for a winged clip type fastener in limited space. | 10-03-2013 |
20130250598 | FOG LAMP AND THE LIKE EMPLOYING SEMICONDUCTOR LIGHT SOURCES - A novel vehicular light fixture ( | 09-26-2013 |
20130248241 | ELECTROMAGNETIC INTERFERENCE SHIELDING SHEET MOLDING COMPOSITION - In accordance with the present invention, there is provided an electromagnetic shielding composition. The electromagnetic shielding composition in accordance with the broad aspects of the present invention includes from about 40% to 60% by volume of a sheet molding composition filled with an effective amount of carbon fibers for shielding of electromagnetic radiation from the electrical systems in an at least partially electrically driven vehicle. | 09-26-2013 |
20130207412 | OPENABLE ROOF FOR A VEHICLE - A captive track motion system ( | 08-15-2013 |
20130153612 | Aerodynamic Underbody Spare Tire Cover - A spare tire assembly which includes a spare tire or under mount frame, a spare tire, and a cover. The assembly may optionally include an electric winch, and a jack. The cover is connected to the under mount frame when assembled to the vehicle, and is disconnected from the under mount frame when the spare tire is needed. The cover has dimples which improve air flow underneath the vehicle. The cover is made of different sizes to be used with different size spare tires for different types of vehicles, such as trucks, sport utility vehicles, and vans. | 06-20-2013 |
20130127134 | ROCKER MOLDING ATTACHMENT SYSTEM FOR AUTOMATED RUNNNG BOARDS - A mounting system used for connecting an automated running board (ARB) assembly to a vehicle. The mounting system includes a rocker stay, at least one rocker attach bracket connected to the rocker stay, and a bridge bracket. The bridge bracket is connected to an automated running board assembly, and the rocker stay is connected to the bridge bracket. The rocker stay is attached to a rocker molding of the vehicle, and the bridge bracket is attached to an outer door sill of the vehicle and the automated running board assembly, securing the mounting system to the vehicle, and the automated running board assembly to the vehicle. | 05-23-2013 |
20130120988 | HYBRID PROJECTOR LED LOW BEAM HEADLAMP - The optics system is a lamp assembly which produces the desired beam pattern by using a reflector, a lens, a retainer lens, and an LED as a light source. The lamp assembly has three main components (the reflector, the lens, and the retainer lens) that maintain proper alignment between the light source and the reflector, the lens, and the retainer lens. The optical system collects substantially 100% of the light from the light source while effectively shaping the beam pattern using both cylindrical and revolved reflector elements. The lens has a saddle-shape which is used with the surface of a revolution to eliminate any “dogbone” light pattern shape. The use of a reflective element forms the foreground of the beam pattern. | 05-16-2013 |
20130111724 | SHIPPING PALLET POST REINFORCEMENT - A shipping pallet having a top deck, a bottom skid, and a plurality of posts disposed between and separating the top deck and the bottom skid such that at least one tow fork is able to be positioned between the top deck and the bottom skid. The shipping pallet also includes a plurality of collars formed as part of the top deck, and the posts are integrally formed as part of the bottom skid. Each of the plurality of posts is received into and connected to a respective one of the plurality of collars. There is also a plurality of reinforcements, and each of the reinforcements is disposed within and surrounded by a post. Each post and reinforcement is received into one of the collars, and the post is connected to the collar through a connection point, such as an adhesive joint or thermoplastic weld. | 05-09-2013 |
20130087540 | LASER-BASED LAP WELDING OF SHEET METAL COMPONENTS USING LASER INDUCED PROTUBERANCES TO CONTROL GAP - A method for laser welding first and second components is provided including moving a laser beam across a portion of a surface of the first component at a speed sufficient to generate protuberances on the surface of the first component by means of a humping effect, juxtaposing said first and second components such that opposed surfaces of the first and second components are separated by said protuberances on the surface of the first component, and laser welding said first and second components by scanning the laser beam in a region in which said surfaces are separated by said protuberances. The height of the protuberances can be controlled by controlling a scanning speed of the laser beam. | 04-11-2013 |
20130068143 | SHIPPING PALLET POST REINFORCEMENT - A pallet used for stowing and transporting items for shipping. The pallet design of the present invention includes a top deck, a bottom skid, and several posts for providing support between the top deck and bottom skid. The posts are integrated with either the top deck or bottom skid. Within each pallet post is a steel tube reinforcement that is overmolded directly into the bottom skid, or is assembled after the pallet post is molded. The supports, which are typically hollow posts, are molded onto either the top deck or bottom skid, and a thermoplastic weld or adhesive joint is applied to the posts to complete the assembly. The palled having the integrated posts and reinforcements provides an economical approach of reinforcing pallet posts to absorb tow fork impact. | 03-21-2013 |
20130062003 | METHOD AND APPARATUS FOR FORMING MATERIALS WITH LOW DUCTILITY - The invention provides an apparatus and a method of forming a material of low ductility including providing a first sheet made from a material of low ductility, providing an integrated forming device comprising a heat source and a forming element, and moving the forming element relative to the first sheet along a forming direction while simultaneously heating a localized portion of the first sheet along the forming direction at a substantially constant predetermined distance in front of the forming element. The predetermined distance is selected so as to yield a predetermined temperature to achieve a predetermined ductility at the localized portion of the first sheet when the forming element reaches the localized portion of the first sheet. | 03-14-2013 |
20130031865 | DLO Molding With Dutch Bend Feature And Clip Retention Feature - A window surround molding is secured on a vehicle door flange with a retainer clip. The molding extends in a longitudinal direction and has a cross-section including first and second channels separated by a Dutch bend. The flange is disposed in the second channel on one side of the Dutch bend. The clip is disposed in the first channel on an opposite side of the Dutch bend. An arm extends in the longitudinal direction away from first and second ends of the clip and engages the molding to secure the clip within the first channel. The clip also includes a lower edge that engages the Dutch bend. A flex tab protrudes from a front face of the clip and engages the flange to secure the molding on the flange and to prevent rotation of the molding relative to the flange. | 02-07-2013 |
20130026749 | HYBRID FASCIA MOUNTED EXHAUST TIP ASSEMBLY - An exhaust module made of a thermoplastic material which is connected to a fascia or bumper of a vehicle. In one embodiment, the hybrid fascia mounted exhaust tip assembly includes a bracket. The bracket has a large diameter portion which surrounds, but is not in contact with, an exhaust pipe. The exhaust pipe is free to move around as a result of the vehicle traveling over bumps in the road and around turns. The bracket also has a small diameter portion which is connected to the large diameter portion. A ring tip has a portion that slides onto a bezel portion of the small diameter portion. | 01-31-2013 |
20130004675 | Method of powder coating plastic substrates - A method for powder coating plastic substrate. The substrate in one embodiment is a formed part for a vehicle made from a polypropylene base, polyolefins or acrylonitrile butadiene styrene. The method also further involves providing a conductive adhesion promoter, such as a chlorinated polyolefin that includes a conductive carbon black filler. A powder coat material is applied at a later step and then is melted onto the substrate creating a finished part having a high quality finish. | 01-03-2013 |
20120326467 | Interior Automotive Panels and Method of Making Thereof | 12-27-2012 |
20120297726 | Decorative Molding With Film - A molding for attachment to a flange portion includes a retention portion having first and second legs defining a channel for receiving the flange portion, and a support member coupled to the retention portion and movable relative thereto. The support member includes an outboard surface and an inboard surface. A film is disposed along the outboard surface of the support member. A clip is formed along and extends out from the first leg of the retention portion. The clip is engageable with the support member to lock the support member in place relative to the retention portion for positioning the film along the flange portion. | 11-29-2012 |
20120223543 | ACOUSTICAL WINDOW ASSEMBLY FOR VEHICLE - A window assembly for a vehicle includes a window panel, a frame portion and an actuating assembly. The frame portion is disposed partially around a perimeter of the window panel and not disposed at a free perimeter portion of the window panel. The actuating assembly is positioned at or near the free perimeter portion of the window panel and is operable to vibrate the window panel. The frame portion may fixedly secure a fixed perimeter portion of the window panel at the vehicle, and the fixed perimeter portion may be substantially opposite from the free perimeter portion. The window assembly is configured to allow flexing along other perimeter portions of the window panel between the fixed perimeter portion and the free perimeter portion. | 09-06-2012 |
20120211961 | Torsion Beam Of Twist Axle - In one aspect, the invention is directed to a twist beam axle for a vehicle. The twist beam axle includes a twist beam and a reinforcement member. The twist beam has a longitudinal axis and has a generally concave cross-sectional shape. The reinforcement member extends longitudinally and is connected to the twist beam to form a longitudinally extending tubular form therewith. The twist beam has first and second side walls. At least one of the side walls extends outside of the tubular form. The tubular form has cross-sectional dimensions that are selected based on the vehicle on which the twist beam axle is to be used. | 08-23-2012 |
20120183762 | Magnetic alignment of nanoparticles within a polymer - A method for magnetically aligning non-particles within a polymer, involving adding a magnetic nano-particle filler to a plastic material, such as a molten thermoplastic. The magnetic property allows the filler or particles to be aligned through the use of magnetic fields during the molding process. In one embodiment, the nano-particles are synthesized to a specific size, and are made by applying suitable coatings to existing fillers. | 07-19-2012 |
20120166043 | SEMI-ACTIVE SNOWMOBILE REAR SUSPENSION - A snowmobile suspension system connected between a skid frame positioned below a chassis of a snowmobile. A limiter strap adjustment mechanism is connected between the chassis and the at least one limiter strap and selectively adjusts the length of the at least one limiter strap. A coupling arm adjustment mechanism is connected between the chassis and at least one coupling arm and selectively adjusts the length of the at least one coupling arm. A linear force device adjustment mechanism is connected between the chassis and the linear force device for adjusting the length and angle of the linear force device relative to the at least one rear arm resulting in control of the force displacement characteristics of the at least one rear arm. | 06-28-2012 |
20120153678 | MULTI LINK RETRACTING SEAL SURFACE MODULE - A seal module for sealing between a first door and a second door of opposing-hinged doors is moveable between an sealing position for sealing between the first door and the second door, and a withdrawn position longitudinally spaced from one of the first door and the second door to allow for independent pivotable movement of either the first door or the second door. A linkage system including a first swing arm and a second swing arm rotatably interconnects the seal module to the second door, and moves the seal module between the sealing position and the withdrawn position along an arcuate path that is disposed along a plane substantially perpendicular to an outer surface of the opposing-hinged doors. | 06-21-2012 |
20120153670 | COMPOSITE LIFT GATE DEFORMABLE SECTION - A lift gate having a deformable section which allows the lift gate to deform rather than break during a low speed impact event. The lift gate has a deformable section located between an inner panel and an outer panel. The deformable section is able to deform during a low speed impact event against the outer panel, thereby preventing the inner panel from receiving any of the impact. This allows the inner panel to be significantly more rigid than the outer panel and the deformable section, and, therefore, provides the necessary structural support for the lift gate while withstanding collisions on the Impact Zone. | 06-21-2012 |
20120148780 | Extruded foam tape with roll coat adhesive and metal or polymer substrate - A part having foam tape integrated into a base component. The base component of the part is a body side molding which is attached to a vehicle using an adhesive. More specifically, the part includes a foam layer integrally formed with the body side molding such that a first side of the foam layer is formed with the body side molding, and an adhesive layer attached to a second side of the foam layer. A release film material is selectively attached to the adhesive layer such that the adhesive layer is disposed between the release film material and the foam layer. The release film material is able to be removed from the adhesive layer, and the body side molding is attached to a vehicle using the adhesive layer. The body side molding is used to protect the vehicle, as well as provide an improvement in the appearance of the vehicle. | 06-14-2012 |
20120148779 | Integrated foam tape - A part having foam tape integrated into a base component. The base component of the part is a body side molding which is attached to a vehicle using an adhesive. More specifically, the part includes a foam layer integrally formed with the body side molding such that a first side of the foam layer is formed with the body side molding, and an adhesive layer attached to a second side of the foam layer. A release film material is selectively attached to the adhesive layer such that the adhesive layer is disposed between the release film material and the foam layer. The release film material is able to be removed from the adhesive layer, and the body side molding is attached to a vehicle using the adhesive layer. The body side molding is used to protect the vehicle, as well as provide an improvement in the appearance of the vehicle. | 06-14-2012 |
20120119059 | Bracket-active grille and actuator - A modular a bracket which forms a cavity such that the bracket surrounds and supports an actuator. In one embodiment, the bracket is made of multiple pieces and also connects together without the use of fasteners. The pieces are connected together through the use of several attachment features, with a portion of each of the attachment features integrally formed as part of each half. The bracket also includes a plurality of alignment features integrally formed as part of the bracket. The alignment features support and properly position the actuator within the cavity. The design of the bracket reduces and simplifies design and tooling, and also has minimal components and fasteners, which also simplifies and reduces labor time. | 05-17-2012 |
20120118656 | Seal lip on vane - An extruded or molded seal lip which is connected to a vane or louver as a secondary operation during the assembly process, where the seal and louver have connectors suitable for providing a secure connection between the louver and the seal. The louver is part of a group of louvers which function as active ducting for an automobile. Each louver has at least one seal, with one seal from one louver contacting a corresponding louver for preventing airflow through the aperture of a carrier. The seal may be attached to the louver along the face of the louver, or be attached by sliding the louver into a groove formed as part of the louver, or sliding the louver into a groove formed as part of the seal. | 05-17-2012 |
20120110917 | Outer Belt Molding - An outer belt molding is provided for a motor vehicle door having a door panel defining a window opening. The outer belt molding includes an elongated main body adapted to be attached to the door panel along a lower edge of the window opening. The elongated main body includes a mounting portion including a vertical segment abutting a portion of the door panel and an outer segment extending out from the vertical segment abutting another portion of the door panel. The outer belt molding also includes fastening means extending between at least one of the outer and vertical segments and the door panel to fixedly secure the outer belt molding to the door panel. | 05-10-2012 |
20120110909 | Carrier with integrated ducting - The present invention is directed to a carrier for an automobile with integrated active ducting. The carrier includes at least one aperture, and at least one louver rotatably mounted in the aperture. Also attached to the carrier is an actuator, and the actuator is connected to the louver. The actuator is operable for moving the louver between an open position and a closed position such that when the louver is in the open position, air flow passes through the aperture. | 05-10-2012 |
20120098292 | Bi-fold tonneau moving center hinge - A bi-fold hinge assembly for facilitating the more compact placement of a tonneau cover in a stowed position. The bi-fold hinge includes a first arcuate bracket and a second arcuate bracket, which are pivotable between a stowed position and a deployed position. The bi-fold hinge also includes a front base plate, where the second arcuate bracket is pivotally connected to the front base plate, and a rear base plate, where the first arcuate bracket pivotally connected to the rear base plate. The front base plate is connected to a front side rail, and the rear base plate is pivotally connected to a rear side rail. The front side rail and the rear side rail are part of a frame assembly used for supporting and controlling the movement of the tonneau cover as the tonneau cover is moved between the deployed position and the stowed position. | 04-26-2012 |
20120098231 | Independent running board actuation - A drop-down running board assembly includes at least one linkage assembly connected to a vehicle having at least one door, and a sensor having a first part and a second part, one part of the sensor is mounted to a door, the other part of the sensor mounted to the vehicle. A step portion is connected to the linkage assembly. There is also an actuator connected to the linkage assembly such that the actuator moves the linkage assembly and the step portion to a deployed position when the door is opened and the first part of the sensor is moved away from the second part of the sensor, and a retracted position when the door is closed and the first part of the sensor is positioned substantially adjacent the second part of the sensor. | 04-26-2012 |
20120096687 | Zipper pre-gather device - A zipper pre-gather device which is operable for providing proper alignment of two sides of a zipper tape prior to being fed through a slider, thereby preventing the slider from becoming unintentionally engaged with sections of the foldable, stowable roof or parts of the foldable window. The present invention is a zipper pre-gather device which includes a slider pivotally attached to a pre-gather device. The pre-gather device has two entrances, one for receiving each side of the zipper tape, which are operable with two exits. The entrances of the pre-gather device are of a large width and height in relation to the exits, and are operable for providing proper alignment between two sides of a zipper tape, prior to the two sides of the zipper tape being fed into the slider. | 04-26-2012 |
20120091682 | Modular running board - A modular running board adaptable for use with various types of vehicles having different wheel bases. In a first embodiment, the running board includes a first long board and a second long board connectable to a pick-up truck having crew cab or quad cab with four full doors. In another embodiment, the first long board is connected to a short board, and both the long board and short board are connected to a pick-up truck having an extended cab, with two full doors and two half-doors. In either of the first two embodiments, a coupling piece is used for connecting the first long board to the second long board, or the first long board to the short board. In yet another embodiment, only the first long board is connected to a vehicle, such as a pickup truck having a regular cab with two full doors only. | 04-19-2012 |
20120073108 | Flexible Assembly Process - An assembly line system comprises a plurality of cassette-type tooling elements and a plurality of moveable base modules. The tooling elements and the base modules have complementary mounting structures for supporting detachable mounting of the tooling elements onto the base modules. A driving system drives each base module to a respective first position within a product assembly area for the assembling a first product, and drives each base module to a respective second position within the product assembly area for assembling a second product. When the first product is dimensionally different than the second product, the respective first position is different than the respective second position for at least one of the plurality of base modules. | 03-29-2012 |
20120055399 | Paint cart with rotating part support - A paint cart for transporting at least one component, the paint cart has a frame assembly, and at least one support extending upward from the frame assembly; the support is operable for supporting the component. The paint cart also includes a rotary device mounted to the frame assembly, the rotary device is operable for rotating the support and the component as the paint cart moves along a cart path. The paint cart moves through a paint booth located on the cart path, and there is a paint applicator inside the paint booth used for applying primer or paint to the component mounted to the support. The rotary device rotates the component as the paint cart moves along the cart path through the paint booth. | 03-08-2012 |
20120025564 | Flush Glass System Module - A flush glass system module includes a header molding that is mounted to a vehicle door frame and extends along an upper edge of a window opening. A belt molding is mounted to the door frame and extends along a lower edge of the window opening. A hidden appliqué extends between the header molding and the belt molding. The hidden appliqué is extruded and includes a guidance channel having a pair of sealing lips. The guidance channel is adapted for receiving and guiding a window between raised and lowered positions. A slider is mounted to an inner surface of the window and is received in the guidance channel. The sealing lips sealingly engage with the slider as the window moves between the lowered and raised positions. The hidden appliqué is disposed entirely on the inner surface side of the window when the window is in the raised position. | 02-02-2012 |
20120025560 | CABLE ROLL UP TONNEAU - The present invention is directed to a tonneau cover incorporating a cable system which generates the proper amount of cross-car tension, and still provides for the tonneau cover to be rolled up and stowed when not in use. The present invention is directed to a tonneau cover for a vehicle that is moveable between a stowed position and a deployed position. The tonneau cover has at least one pocket extending along a side of the tonneau cover, and at least one cable disposed in the pocket such that a first end of the cable extends out of a first end of the pocket, and a second end of the cable extends out of a second end of the pocket such that when the tonneau cover is in the deployed position, the cable applies tension to the tonneau cover. | 02-02-2012 |
20120021241 | Suspension Arm/Link For Motor Vehicle And Method For Making Same - A vehicle suspension component includes a first metal sheet having a center portion bounded by a first outer wall and a second outer wall. A second metal sheet includes a center portion in engagement with the center portion of the first sheet. The second sheet includes a first downturned wall engaging a surface of the first outer wall as well as a second downturned wall engaging a surface of the second outer wall. One of the first and second sheets includes a first hemmed flange portion wrapping around a first edge of the other of the first and second sheets and engaging another surface of the other first and second sheet. One of the first and second sheets includes a second hemmed flange portion wrapping around a second edge of the other of the first and second sheets and engaging another surface of the first and second sheets. | 01-26-2012 |
20110315310 | Single press mold process for forming a finished light weight structural component - A single process for forming a finished component is described herewith. The process includes providing a core having two outer layers on each side of the core. A water activated resin system is provided that includes a resin and applicator for applying resin to the outer layers at the core. A film layer used for creating a final finished product is placed over the core and resin layers. The layers are pressed to form the finished product. | 12-29-2011 |
20110315281 | Tailored Properties By Post Hot Forming Processing - A method of forming a product from an initial blank comprises subjecting the initial blank to a hot forming and press hardening operation to form the product with substantially a uniform first tensile strength. Subsequently, the product is subjected to post hot-forming processing in which a first region of the product is heated selectively to above a known temperature, using one of conduction heating, resistance heating, and induction heating. The first region is then cooled, such that the first region attains a second tensile strength that is substantially less than the first tensile strength. | 12-29-2011 |
20110308572 | Solar collector optics - A solar collector optic system having a plurality of optics and a plurality of concentrators, where the plurality of optics directs light to the plurality of concentrators. The system has a first optic, a second optic, a first concentrator and a second concentrator. Each optic has a plurality of prisms which provide a progressive light distribution function such that as each of the plurality of prisms of the first optic is located further away from a focal line of the first concentrator, each of the plurality of prisms directs a greater amount of light to the second concentrator compared to the first concentrator. Also, as each of the plurality of prisms of the second optic is located further away from a focal line of the second concentrator, each of the plurality of prisms directs a greater amount of light to the first concentrator compared to the second concentrator. | 12-22-2011 |
20110298239 | Module load enabling bracket - The present invention is a moveable connector for connecting two components on a vehicle. The connector has a body portion, and a first end formed as part of the body portion. The connector is movable about at least one axis located at the first end of the body portion. The connector is also connected to a first vehicle component, such as a carrier, using the first end of the body portion. There is also a second end formed as part of the body portion. The second end is operable for being connected to a second vehicle component, such as a fender. During assembly, the first vehicle component is positioned relative to the second vehicle component, and the connector is pivoted about the axis to allow the second end of the body portion to be connected to the second vehicle component. | 12-08-2011 |
20110275735 | HVAC COMPONENTS WITH ANTI-MICROBIAL PROPERTIES - The present invention is directed to a sheet moulded compound having a high fire and smoke rating as well as providing anti-microbial properties. The sheet moulded compound is useful in forming products where it is desirable to have high fire and smoke ratings in addition to preventing the growth or accumulation of microbes on the product. Particular applications include, but are not limited to using the sheet moulded compound to form walls and other structure members or components of a furnace, carriers for heating\cooling systems which are often subject to exposure to outside elements and standing water. Other suitable products including other components of a heating and cooling ventilation system can also be formed and within the scope of the present invention. | 11-10-2011 |
20110271503 | DIRECT DRIVE VARIABLE CRIMP ON FLANGE TOOL - A crimping assembly is provided for securing a cover part to a structural member. The crimping assembly includes a housing, a drive shaft disposed within the housing and rotatable in a first direction, and a first roller fixedly secured to the drive shaft and rotatable therewith. The crimping assembly also includes a slide shaft disposed within the housing and rotatable in a second direction. A second roller is fixedly secured to the slide shaft and rotatable therewith. A drive mechanism is operably coupled to the drive and slide shafts to roll the first and second rollers over the cover part to secure the cover part to the structural member. A coupling mechanism is operably connected between the drive shaft and the slide shaft to allow movement of the slide shaft towards and away from the drive shaft during operation of the crimping assembly to accommodate variations in flange thickness. | 11-10-2011 |
20110266716 | Sealing Molding With Insert For Forming Closeout Surface - A weatherstrip assembly is provided for a motor vehicle door frame. The weatherstrip assembly includes a sealing molding having a mounting portion adapted to be attached to the door frame. The weatherstrip assembly also includes an insert having a main body and a head fixedly secured thereto. The head is disposed within the mounting portion of the sealing molding. The insert and the sealing molding define an insert cavity therebetween. A molding substrate is disposed within the insert cavity to bond the insert with the sealing molding and provide a finished appearance at one end of the sealing molding. | 11-03-2011 |
20110254295 | Bumper beam with integrated energy absorber - The present invention is directed to an energy absorbing component externally mounted to a vehicle having a beam structural member and at least one energy absorber operably connected to the beam structural member. The energy absorber absorbs energy when the vehicle undergoes a collision. Also included is a beam cover plate connected to the beam structural member through the use of resistive implant welding, which simplifies the manufacturing process, and improves manufacturing costs. There are two vehicle attachment plates which are overmolded to the beam cover plate, the vehicle attachment plates allow for the beam cover plate to be attached to a vehicle. The beam cover plate, beam structural member, and energy absorber form a component that is operable to function as a bumper that is connected to a vehicle, which absorbs energy during a collision. | 10-20-2011 |
20110212331 | Resistive implant welding for adhesive curing for thermoplastic and thermoset applications - A welded joint for structural component having two or more portions fused together at a weld line. An adhesive layer is placed between the two or more portions at the location of the weld line and a conductor is placed between the two or more portions in operable contact with the adhesive. Energy is transmitted through the conductor and into the adhesive layer to activate the adhesive layer and create the weld line that defines the welded joints between the two or more portions. The welded joint of the structural component allows energy to be injected into the adhesive layer via the conductor in order to cause the adhesive layer to activate from the inside of the adhesive outward. The conductor can be placed adjacent the adhesive layer or within the adhesive layer in order to cause the adhesive to be activated from the inside outward. | 09-01-2011 |
20110198881 | Planar-zippering cornering design - The present invention is directed to a zipper for use with a foldable, stowable roof for a vehicle, where the foldable roof includes one or more windows made of a foldable material. The zipper also changes from being in a two-dimensional plane to a three-dimensional plane around a curved portion of the window, reducing the stress placed on the portion of the zipper connected to the foldable roof, and the portion of the zipper connected to the window. | 08-18-2011 |
20110150661 | Sheet molding compound with cores - A component made of at least one thermoformable material, having a first layer made of a first material, a second layer made of a second material, and a third layer made of the first material. The three layers form a sheet, which is formed to various shapes, depending upon the part that is to be created. The sheet may be formed to produce the bumper of an automobile, a door panel for an automobile, a flotation device, such as a pontoon for a pontoon boat, or the like. The first and third layers are SMC, and the second layer, or “core,” is disposed between the first and third layers, allowing the strength of the first and third layers to be used more efficiently, compared to a sheet having only the first and third layers, and no core. | 06-23-2011 |
20110134627 | Appliance doors having integrated lighting and controls - The present invention is an integrated control system for use with various home appliances, such as washing machine, dryers, refrigerators, dishwashers, and the like. In a first embodiment of the present invention, the integrated controls are incorporated into a polycarbonate clear door panel, and incorporate proximity switches and controls to provide control and operation of the applicance. Light emitting diodes (LEDs) are optionally incorporated into a door handle for the appliance in an area out of sight such that only the light produced by the LEDs is seen and illuminates a handle for opening the door of the appliance. Additionally, opaque glass technology may be incorporated into one or more surfaces of the appliance which enables an opaque panel to become transparent to view the content of the interior of the appliance, such as a refrigerator. | 06-09-2011 |
20110101729 | Lift assist system - A lift system for use with a foldable, stowable roof capable of being moved between a deployed position and a stowed position. The lift system includes at least one side link, with the side link as part of a frame assembly. The frame assembly supports a foldable roof, and both the frame assembly and the roof are operable for movement between a stowed position and a deployed position. A biasable member is operable with the side link for biasing the side link and the frame assembly toward the deployed position. When it is desired to move the frame assembly and roof from the stowed position to the deployed position, a reduced amount of force is applied to the frame assembly to move the frame assembly to the deployed position because of the force applied to the frame assembly from the biasable member. | 05-05-2011 |
20110080744 | Hotspot cutoff d-optic - The present invention is an optic used for producing a desired beam pattern having a body portion having a height and a thickness, and at least one sidewall profile, as well as an input port for receiving light from a light source. The optic of the present invention also includes an output surface formed as part of the body portion on the opposite side of the body portion in relation to the input port, at least one leg portion formed as part of the body portion, and at least one alignment feature formed as part of the leg portion, the alignment feature for controlling the alignment of the optic in relation to the light source. | 04-07-2011 |
20100320798 | Cable tonneau system - The present invention is a cable tonneau system having at least one frame assembly selectively mounted to a vehicle, and at least one bow portion having a plurality of links pivotally connected to the frame assembly. Also included is a cover operatively connected to the frame assembly and the bow portion for concealing a storage area of the vehicle. The frame assembly and the plurality of links are operable to be pivoted between a stowed position and a deployed position. The cover is positioned to expose the storage area of the vehicle when the frame assembly and the plurality of links are in the stowed position. The cover conceals the storage area of the vehicle when the frame assembly and the plurality of links are in the deployed position. | 12-23-2010 |
20100304073 | Resistive Implant Welding for Assemblies of Plastic Components - A novel method and set of structures for performing resistive implant welding of two plastic components to form an assembly. A first one of the components to be welded includes a channel structure which receives the resistive implant and maintains it in a desired position until the welding operation is performed. The second component to be welded includes a complementary structure including a land which is sized to engage the channel structure and captive resistive implant on the first component. The two components are pre-weld positioned with the land in the channel structure and the positioned components are then placed in a press which exerts a pre-selected pressure on the interface between the channel and the land. Next, a pre-selected electric current is passed through the resistive implant to heat it and to bring the plastic material of the channel structure and the land to their molten points, where they intermingle through the resistive implant. The electrical current is removed and the weld is allowed to cool to its finished state and the welded assembly is removed from the press. | 12-02-2010 |
20100140378 | Automotive Fluid Distribution System - An automotive fluid distribution system | 06-10-2010 |
20100123263 | Thermoformed twinsheet molded vehicle door system - The present invention is a twinsheet door which includes a first door portion and a second door portion connected to the first door portion. The twinsheet door of the present invention is manufactured using a thermoforming process, during which a vacuum shapes the first door portion and the second door portion such that one or more closed sections are created when the first door portion is thermally bonded to the second door portion and simultaneously a vacuum is applied to form the first door portion and said second door portion. The closed section formed between the first door portion and second door portion provides additional strength and rigidity to the twinsheet door. Additionally, the forming of the closed section between the first door portion and the second door portion and the bonding between the first door portion and second door portion is achieved during a single manufacturing process. | 05-20-2010 |
20100098483 | Capacitor Discharge Weld for Connecting Tubular Twist Beam Profiles to Cast Trailing Arm Via Adapter Ring - A suspension component for a vehicle includes a cast iron body, a high strength steel tube and an adapter ring. The adapter ring includes a protrusion engaged with a face of the cast iron body. The protrusion is heated to a plasticized state as a capacitor is discharged through the protrusion and the face. The adapter ring is welded to the body upon cooling of the adapter ring. The high strength steel tube is fixed to the adapter ring. | 04-22-2010 |
20100096879 | Serviceable fabric assembly for convertible of a motor vehicle - The present invention is a serviceable fabric assembly for a convertible roof of a motor vehicle having a retainer connected to a fabric cover and slidably engaged within a channel formed in a first bow member. The first bow member has an upper panel and a lower panel configured to form the channel substantially along the longitudinal length of the first bow member. The channel is configured to laterally receive a compressible portion of the retainer which prevents the retainer from exiting the channel in a direction transverse to the longitudinal axis of the first bow member. A gap is formed near at least one end of the channel on the outboard side of the channel and is sized such that an operator can slide the retainer out of the channel through the gap for servicing and replacing the fabric cover without having to disassemble the first bow member. | 04-22-2010 |
20100053958 | Non-contact dead front actuation system - A dead front actuating assembly actuates a device in standard ambient light conditions. The dead front actuating assembly includes a housing defining a periphery and an interior volume. A cover plate is fixedly secured to the housing at the periphery. The cover plate defines an inboard surface facing the interior volume and an outboard surface opposite the inboard surface. The outboard surface is opaque in standard ambient light conditions. The dead front actuating assembly also includes a switch that is operatively connected to the inboard surface of the cover plate at a defined location for toggling the device between on and off conditions. The dead front actuating assembly also includes a presence sensor identifying when an operator is disposed adjacent the cover plate. A back light inside the housing illuminates the cover plate such that light passes through the cover plate and out the outboard surface to illuminate the switch for the operator. | 03-04-2010 |
20100046242 | High efficiency light pipe - H.E.L.P. - A headlamp assembly which includes an optic used for providing a turn signal which meets the government requirements for luminous intensity when the turn signal is located near or next to the headlamp assembly. The present invention is a headlamp assembly which includes a housing, at least one optic disposed within the housing, as well as at least one light source which is operable with the optic such that light is emitted from the optic which meets or exceeds present regulatory requirements. The present invention also includes an outer lens mounted on the housing such that light emitted from the optic passes through the outer lens. | 02-25-2010 |
20090237952 | Semiconductor-based lighting system and lighting system components for automotive use - A modular semiconductor light source assembly includes a semiconductor light source, such as a light emitting diode, which is mounted on a substrate which supplies electricity to the light source and which assists in removing waste heat therefrom. Substantially all of the light emitted by the LED is transferred to a lens by a light pipe, the cross section of the light pipe increasing from the light source to the lens and the lens having a general D-shape such that the light pattern formed by the lens is constrained in a first direction orthogonal to a second direction. The assembly can be combined with other similar assemblies or other light sources in a light fixture to produce a desired overall beam pattern such as a automobile headlamp low beam or high beam pattern. | 09-24-2009 |
20090196031 | Method and Apparatus for Providing Selectively Colored Light - An apparatus for providing selectively-colored light is disclosed. The apparatus includes a circuit having a plurality of diodes each including an anode and a cathode, wherein the plurality of diodes include a first diode that emits a first light defined by a first wavelength, a second diode that emits a second light defined by a second wavelength, and a third diode that emits a third light defined by a third wavelength, wherein a summation of one or more of the first, second and third light defines a selectively-colored light; and a controller including a first output connected to the anode of the first diode, and the cathode of the second diode, a second output connected to the cathode of the first diode, the anode of the second diode, and the anode of the third diode, and a third output connected to the cathode of the third diode. A method is also disclosed. | 08-06-2009 |
20090134594 | Control Arm and Knuckle Assembly - An assembly including a control arm and a steering knuckle, one of the control arm and the steering knuckle having a first end with a ball, the other of the control arm and the steering knuckle having a socket that includes a bearing structure formed so as to surround a portion of the ball to securely fasten the ball to the socket. The control arm has a bayonette configuration to receive a first node and a second node is cast directly onto the control arm | 05-28-2009 |
20090127875 | Door Handle Assembly - A door handle assembly for a door substrate having an aperture, said door handle assembly comprising: a bell crank capable of pivoting about an axis, the bell crank including a first arm, a second arm and a base therebetween; a door handle that operatively engages the second arm of the bell crank, wherein a free end of the second arm extends upward and outward away from the base such that the free end of the second arm sweeps around a generally conical shape as the bell crank pivots about the axis; means for securing the door handle to the bell crank including a pin and notch assembly, wherein the pin is inserted through an aperture in the door handle and engages a notch located on the second arm; and a plurality of ribs formed on one or more surfaces of the bell crank. | 05-21-2009 |
20090121508 | Interior Trim Assembly and Method for Operating the Same - An interior trim assembly for a vehicle includes a trim component having a first panel; a second panel opposite the first panel; and one or more side panels joining the first and second panels, wherein the first, second and one or more side panels define a cavity; and an acoustic transducer disposed within the cavity, wherein the acoustic transducer is located adjacent an interior surface of one of the first, second and side panels. A method is also disclosed. | 05-14-2009 |
20090072557 | Vehicle bumper system energy absorber - A bumper assembly providing an energy absorber, at least one connection support, at least one secondary component, and at least one insert. The energy absorber has at least one cavity that is defined by a plurality of walls. The connection support is integrated with the energy absorber, and is made of the same material as the energy absorber. The secondary component is integrated with the connection support. The at least one insert is in the cavity for altering the energy absorption characteristics of at least a portion of the energy absorber. | 03-19-2009 |
20090039676 | Vacuum-formed "firm-feel" reinforcement for bumper fascias - The present invention relates to a mechanism for reinforcing a fascia including at least one reinforcement structure and at least one strengthening feature. The reinforcement structure is attached to the fascia so that at least a portion of the fascia is covered by the reinforcement structure. The strengthening feature is on at least one side of the reinforcement structure. | 02-12-2009 |
20090016074 | Semiconductor light engine using glass light pipes - A light engine for use in systems such as automotive lighting systems employs two or more semiconductor light sources, such as LEDs. Light emitted from the light sources is captured by light pipes which are mounted such that the light capturing surface of the light pipes are properly positioned, with respect to the semiconductor light sources. The light pipes transfer substantially all of the light captured from the semiconductor light sources to light emitting surfaces of the light pipes which can be appropriately located adjacent the output optics of the lighting system. The light engine can be easily assembled as the light pipes are in modules including a carrier member that can be mounted to a positioning member which also includes apertures to position the light capture surfaces of the light pipes at a known position with respect to the semiconductor light sources. | 01-15-2009 |
20090014144 | CONTROLLED PRESSURE CASTING - A method of forming metal castings, including positioning a first end of a structural member in a first mold cavity and a second end of the structural member in a second mold cavity. The first and second mold cavities being fluidly coupled to a reservoir of molten metal. Applying a main pressure to the molten metal in the reservoir to force the molten metal into the first mold cavity and the second mold cavity. Then, applying a first auxiliary pressure to the first mold cavity and a second auxiliary pressure to the second mold cavity to density the casting formed in the first mold cavity and the second mold cavity. Also, a method for casting including maintaining a main pressure at or less than an initial, mold-filling pressure after first and second mold cavities have been filled. Additionally, a method for detecting whether a first mold cavity is sufficiently filled with molten metal by monitoring a moveable element. | 01-15-2009 |
20090001744 | FRONT END MODULE LOWER BEAM BODY ON FRAME JOINT - A structural joint for a vehicle is provided that includes a first tubular beam with forward and rear faces extending in a non-fore and aft direction. A bracket has a first leg abutting the first beam's forward face and a second leg transverse to the forward and rearward faces. The bracket has a third leg extending generally outward from the second leg. A mound is connected with the bracket and extending outwardly from the bracket's third leg provides a presentation surface spaced away from the bracket third leg. A second tubular beam has an end with a generally inverted U-shaped rear face with a central portion that abuts the mound. The second beam rear face also has vertical end portions abutting the bracket third leg. The second tubular beam has a front face which is spaced from the bracket third leg. Threaded fasteners connect the bracket and the second tubular beam together. The above noted arrangement causes the first and second beam to be joined in a very strong joint wherein the stress is experienced by the beams along their forward and rearward faces are generally communicated with one another in a manner akin to that of a bent corner of a single hydro-formed beam. | 01-01-2009 |
20080317549 | Vehicle front end module to grille connective arrangement - An arrangement for connecting a body with a front end module of a vehicle is provided. The arrangement includes in one embodiment a doghouse connected with the front end module. The doghouse has upper, lower and transverse interior borders and an interior engagement surface. A penetrator connected to the body is provided. The penetrator has surfaces closely aligned with the upper, lower and transverse interior borders of the doghouse. The penetrator has a compliant clip for locking engagement with the doghouse interior engagement surface. | 12-25-2008 |
20080316759 | Headlamp with beam patterns formed from semiconductor light sources - Headlamp systems are provided that form desired beam patterns from light supplied by semiconductor light sources. The present invention is headlamp system for a vehicle including at least one first light source, at least one second light source, and a first lens system having at least one lens operably associated with the at least one first light source to provide a spread portion of a desired beam pattern. The present invention also includes second lens system having at least one lens operably associated with the at least one second light source to provide a hot spot portion of the desired beam pattern. | 12-25-2008 |
20080309108 | Vehicle side article transporter device - The present invention is a container for a light-duty automobile such as a light-duty pickup truck or sport-utility vehicle having at least one opening, operably associated with the quarter panel of an automobile, an inner wall operably associated with the container, and a cover having a closed position and an open position operably associated with the opening. The cover includes a door inner, and a door outer. The invention also includes a first rail positioned between the container and the quarter panel. The container is integrally formed with the first rail, and is located between the first rail and the inner wall. The first rail supports the container, and the cover can be moved from the open position to the closed position, allowing access to the container. | 12-18-2008 |
20080308591 | Vehicle side article transporter device - The present invention is a container for a light-duty automobile such as a light-duty pickup truck or sport-utility vehicle having at least one opening, operably associated with the quarter panel of an automobile, an inner wall operably associated with the container, and a cover having a closed position and an open position operably associated with the opening. The cover includes a door inner, and a door outer. The invention also includes a first rail positioned between the container and the quarter panel. The container is integrally formed with the first rail, and is located between the first rail and the inner wall. The first rail supports the container, and the cover can be moved from the open position to the closed position, allowing access to the container. | 12-18-2008 |
20080307629 | Locator assembly - In accordance with the present invention, there is provided a locating pin and a retention clip. The locating pin and the retention clip allow alignment of the front end module with the body structure and the retention clip secures the two assemblies in place which allows alignment of fastener holes. This conserves time in the assembly line and allows more accurate and rapid assembly of the front end module on the body structure reducing the time necessary for assembly. | 12-18-2008 |
20080267428 | Digital audio horn - A device for producing sound amplification having a control module operably associated with a digital sound device, and an amplifier connected to and supporting the digital sound device. The control module provides at least one input signal to the digital sound device, and the digital sound device receives an input signal from the control module, causing the digital sound device to produce a vibration, and causing the amplifier to increase the magnitude of the vibration. | 10-30-2008 |
20080253144 | Semiconductor light engine using polymer light pipes and lighting systems constructed with the light engine - A light engine for use in systems such as automotive lighting systems employs two or more semiconductor light sources, such as LEDs. Light emitted from the light sources is captured by light pipes which are mounted such that the light capturing surface of the light pipes are properly positioned, with respect to the semiconductor light sources, substantially independent of changes in the dimensions of the light pipes which may result from thermal expansion or contraction of the light pipes. The light pipes transfer substantially all of the light captured from the semiconductor light sources to light emitting surfaces of the light pipes which can be appropriately located adjacent the output optics of the lighting system. The light engine can be easily assembled as the light pipes are retained in slots on a positioning member which is mounted at a known position with respect to the semiconductor light sources. | 10-16-2008 |
20080252092 | Swing and fold down tailgate actioning mechanism - The present invention is a swing and fold down tailgate mechanism which includes an inner panel, a first handle supported by the inner panel operably associated with a first latch and a second latch, a second handle supported by the inner panel operably associated with the first handle and a third latch. The present invention also includes a hinge member operably associated with the first handle and the second handle for providing hinged support of the tailgate such that the tailgate pivots in a drop down direction and alternatively in a swing open direction. When the first handle is actuated, the first and second latch will release and the second handle will be deactivated, allowing the tailgate to pivot using the third latch and hinge. When the second handle is actuated, the second and latch will release and the first handle will be deactivated, allowing the tailgate to pivot about the first latch and hinge. | 10-16-2008 |
20080251665 | Anti-rotation running board bracket - A bracket assembly including a plurality of components attached along a hem line, a plurality of attachment points along the hem line, a first bracket, and a second bracket. The first bracket connects to the plurality of components at least one of the plurality of attachment points, and supports a longitudinal load applied to at least one of the plurality of components. The second bracket connects to the plurality of components, and supports a lateral load applied to at least one of the plurality of components. | 10-16-2008 |
20080247188 | Complex projector lens for LED headlamp - The present invention is a lighting arrangement having at least one light source, light at least two light pipes for receiving light from the light source, and a lens having two or more sections. The lens is configured to receive light from at least one of the at least two light pipes, wherein each one of the sections projects light in a desired isomeric beam pattern. | 10-09-2008 |
20080246244 | Retractable sidestep - A manually retractable side step assembly for a vehicle includes a rotatable step having a latch mechanism and a spring system that work in concert to rotate the step from a stowed position to a deployed position. In a stowed position, the step is in line with the running board of the vehicle. However, depressing a release button automatically rotates the step 180°, thus exposing an enlarged step area for providing ease of access to a roof rack on a minivan, SUV, or sport wagon, or if used with a pick-up truck, ease of access to a toolbox that is located in the rear of the truck. | 10-09-2008 |
20080239743 | Headlamp assembly with isolated optics chamber - A headlamp assembly which employs semiconductor light sources includes an optics chamber that is isolated from the surrounding environment to prevent the ingress of water, dirt, or other foreign materials into the optics chamber. At the same time, the headlamp assembly includes a plenum chamber, separated from the optics chamber, and airflow through the plenum chamber provides the necessary cooling for the semiconductor light sources. | 10-02-2008 |
20080224497 | Articulating soft top convertible backlite - An automotive convertible top is provided having a side bow which in a storage position is placed on top of a forward folding backlite bow. In a preferred embodiment, the convertible top stores on top of a rear storage area of a vehicle in a small space. | 09-18-2008 |
20080211243 | Break away grille - A break away vehicle grille assembly having a first piece with a locking flange and a second piece located generally adjacent the first piece. The second piece also has a locking flange that is configured to align with and releasably connect with the locking flange of the first piece. The two locking flanges can be held together with a retainer. Upon an impact to the vehicle, the vehicle grille is configured in such a manner that the first and second pieces will break away from each other and move with respect to one another in order to absorb impacts. | 09-04-2008 |
20080203740 | Bumper Beam for a Motor Vehicle - A bumper beam for mounting to a frame assembly of a motor vehicle at one end of the motor vehicle includes opposing end portions adapted to be mounted to the frame assembly of the motor vehicle and a centrally disposed intermediate portion extending between the end portions. The end portions and the intermediate portion define an upper wall, a lower wall, and a central wall between the upper and lower walls. The upper and lower walls each have an elongated arcuate flange that extends from a free end of a respective upper and lower wall along a length of the bumper beam. The arcuate flange of each of the upper and lower walls defines an outwardly facing concave surface and an inwardly facing convex surface. | 08-28-2008 |
20080198574 | LED apparatus for world homologation - A lamp assembly including a plurality of light sources, a plurality of light guides, and at least one lens. The plurality of light guides are optically connected to the plurality of light sources, and selected plurality of light sources emit light that is selectively propagated through the plurality of light guides. The at least one lens is optically connected to the plurality of light guides. | 08-21-2008 |