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Magna International Inc.

Magna International Inc. Patent applications
Patent application numberTitlePublished
20120119059Bracket-active grille and actuator - A modular a bracket which forms a cavity such that the bracket surrounds and supports an actuator. In one embodiment, the bracket is made of multiple pieces and also connects together without the use of fasteners. The pieces are connected together through the use of several attachment features, with a portion of each of the attachment features integrally formed as part of each half. The bracket also includes a plurality of alignment features integrally formed as part of the bracket. The alignment features support and properly position the actuator within the cavity. The design of the bracket reduces and simplifies design and tooling, and also has minimal components and fasteners, which also simplifies and reduces labor time.05-17-2012
20120118656Seal lip on vane - An extruded or molded seal lip which is connected to a vane or louver as a secondary operation during the assembly process, where the seal and louver have connectors suitable for providing a secure connection between the louver and the seal. The louver is part of a group of louvers which function as active ducting for an automobile. Each louver has at least one seal, with one seal from one louver contacting a corresponding louver for preventing airflow through the aperture of a carrier. The seal may be attached to the louver along the face of the louver, or be attached by sliding the louver into a groove formed as part of the louver, or sliding the louver into a groove formed as part of the seal.05-17-2012
20120110917Outer Belt Molding - An outer belt molding is provided for a motor vehicle door having a door panel defining a window opening. The outer belt molding includes an elongated main body adapted to be attached to the door panel along a lower edge of the window opening. The elongated main body includes a mounting portion including a vertical segment abutting a portion of the door panel and an outer segment extending out from the vertical segment abutting another portion of the door panel. The outer belt molding also includes fastening means extending between at least one of the outer and vertical segments and the door panel to fixedly secure the outer belt molding to the door panel.05-10-2012
20120110909Carrier with integrated ducting - The present invention is directed to a carrier for an automobile with integrated active ducting. The carrier includes at least one aperture, and at least one louver rotatably mounted in the aperture. Also attached to the carrier is an actuator, and the actuator is connected to the louver. The actuator is operable for moving the louver between an open position and a closed position such that when the louver is in the open position, air flow passes through the aperture.05-10-2012
20120098292Bi-fold tonneau moving center hinge - A bi-fold hinge assembly for facilitating the more compact placement of a tonneau cover in a stowed position. The bi-fold hinge includes a first arcuate bracket and a second arcuate bracket, which are pivotable between a stowed position and a deployed position. The bi-fold hinge also includes a front base plate, where the second arcuate bracket is pivotally connected to the front base plate, and a rear base plate, where the first arcuate bracket pivotally connected to the rear base plate. The front base plate is connected to a front side rail, and the rear base plate is pivotally connected to a rear side rail. The front side rail and the rear side rail are part of a frame assembly used for supporting and controlling the movement of the tonneau cover as the tonneau cover is moved between the deployed position and the stowed position.04-26-2012
20120098231Independent running board actuation - A drop-down running board assembly includes at least one linkage assembly connected to a vehicle having at least one door, and a sensor having a first part and a second part, one part of the sensor is mounted to a door, the other part of the sensor mounted to the vehicle. A step portion is connected to the linkage assembly. There is also an actuator connected to the linkage assembly such that the actuator moves the linkage assembly and the step portion to a deployed position when the door is opened and the first part of the sensor is moved away from the second part of the sensor, and a retracted position when the door is closed and the first part of the sensor is positioned substantially adjacent the second part of the sensor.04-26-2012
20120096687Zipper pre-gather device - A zipper pre-gather device which is operable for providing proper alignment of two sides of a zipper tape prior to being fed through a slider, thereby preventing the slider from becoming unintentionally engaged with sections of the foldable, stowable roof or parts of the foldable window. The present invention is a zipper pre-gather device which includes a slider pivotally attached to a pre-gather device. The pre-gather device has two entrances, one for receiving each side of the zipper tape, which are operable with two exits. The entrances of the pre-gather device are of a large width and height in relation to the exits, and are operable for providing proper alignment between two sides of a zipper tape, prior to the two sides of the zipper tape being fed into the slider.04-26-2012
20120091682Modular running board - A modular running board adaptable for use with various types of vehicles having different wheel bases. In a first embodiment, the running board includes a first long board and a second long board connectable to a pick-up truck having crew cab or quad cab with four full doors. In another embodiment, the first long board is connected to a short board, and both the long board and short board are connected to a pick-up truck having an extended cab, with two full doors and two half-doors. In either of the first two embodiments, a coupling piece is used for connecting the first long board to the second long board, or the first long board to the short board. In yet another embodiment, only the first long board is connected to a vehicle, such as a pickup truck having a regular cab with two full doors only.04-19-2012
20120073108Flexible Assembly Process - An assembly line system comprises a plurality of cassette-type tooling elements and a plurality of moveable base modules. The tooling elements and the base modules have complementary mounting structures for supporting detachable mounting of the tooling elements onto the base modules. A driving system drives each base module to a respective first position within a product assembly area for the assembling a first product, and drives each base module to a respective second position within the product assembly area for assembling a second product. When the first product is dimensionally different than the second product, the respective first position is different than the respective second position for at least one of the plurality of base modules.03-29-2012
20120055399Paint cart with rotating part support - A paint cart for transporting at least one component, the paint cart has a frame assembly, and at least one support extending upward from the frame assembly; the support is operable for supporting the component. The paint cart also includes a rotary device mounted to the frame assembly, the rotary device is operable for rotating the support and the component as the paint cart moves along a cart path. The paint cart moves through a paint booth located on the cart path, and there is a paint applicator inside the paint booth used for applying primer or paint to the component mounted to the support. The rotary device rotates the component as the paint cart moves along the cart path through the paint booth.03-08-2012
20120025564Flush Glass System Module - A flush glass system module includes a header molding that is mounted to a vehicle door frame and extends along an upper edge of a window opening. A belt molding is mounted to the door frame and extends along a lower edge of the window opening. A hidden appliqué extends between the header molding and the belt molding. The hidden appliqué is extruded and includes a guidance channel having a pair of sealing lips. The guidance channel is adapted for receiving and guiding a window between raised and lowered positions. A slider is mounted to an inner surface of the window and is received in the guidance channel. The sealing lips sealingly engage with the slider as the window moves between the lowered and raised positions. The hidden appliqué is disposed entirely on the inner surface side of the window when the window is in the raised position.02-02-2012
20120025560CABLE ROLL UP TONNEAU - The present invention is directed to a tonneau cover incorporating a cable system which generates the proper amount of cross-car tension, and still provides for the tonneau cover to be rolled up and stowed when not in use. The present invention is directed to a tonneau cover for a vehicle that is moveable between a stowed position and a deployed position. The tonneau cover has at least one pocket extending along a side of the tonneau cover, and at least one cable disposed in the pocket such that a first end of the cable extends out of a first end of the pocket, and a second end of the cable extends out of a second end of the pocket such that when the tonneau cover is in the deployed position, the cable applies tension to the tonneau cover.02-02-2012
20120021241Suspension Arm/Link For Motor Vehicle And Method For Making Same - A vehicle suspension component includes a first metal sheet having a center portion bounded by a first outer wall and a second outer wall. A second metal sheet includes a center portion in engagement with the center portion of the first sheet. The second sheet includes a first downturned wall engaging a surface of the first outer wall as well as a second downturned wall engaging a surface of the second outer wall. One of the first and second sheets includes a first hemmed flange portion wrapping around a first edge of the other of the first and second sheets and engaging another surface of the other first and second sheet. One of the first and second sheets includes a second hemmed flange portion wrapping around a second edge of the other of the first and second sheets and engaging another surface of the first and second sheets.01-26-2012
20110315310Single press mold process for forming a finished light weight structural component - A single process for forming a finished component is described herewith. The process includes providing a core having two outer layers on each side of the core. A water activated resin system is provided that includes a resin and applicator for applying resin to the outer layers at the core. A film layer used for creating a final finished product is placed over the core and resin layers. The layers are pressed to form the finished product.12-29-2011
20110315281Tailored Properties By Post Hot Forming Processing - A method of forming a product from an initial blank comprises subjecting the initial blank to a hot forming and press hardening operation to form the product with substantially a uniform first tensile strength. Subsequently, the product is subjected to post hot-forming processing in which a first region of the product is heated selectively to above a known temperature, using one of conduction heating, resistance heating, and induction heating. The first region is then cooled, such that the first region attains a second tensile strength that is substantially less than the first tensile strength.12-29-2011
20110308572Solar collector optics - A solar collector optic system having a plurality of optics and a plurality of concentrators, where the plurality of optics directs light to the plurality of concentrators. The system has a first optic, a second optic, a first concentrator and a second concentrator. Each optic has a plurality of prisms which provide a progressive light distribution function such that as each of the plurality of prisms of the first optic is located further away from a focal line of the first concentrator, each of the plurality of prisms directs a greater amount of light to the second concentrator compared to the first concentrator. Also, as each of the plurality of prisms of the second optic is located further away from a focal line of the second concentrator, each of the plurality of prisms directs a greater amount of light to the first concentrator compared to the second concentrator.12-22-2011
20110298239Module load enabling bracket - The present invention is a moveable connector for connecting two components on a vehicle. The connector has a body portion, and a first end formed as part of the body portion. The connector is movable about at least one axis located at the first end of the body portion. The connector is also connected to a first vehicle component, such as a carrier, using the first end of the body portion. There is also a second end formed as part of the body portion. The second end is operable for being connected to a second vehicle component, such as a fender. During assembly, the first vehicle component is positioned relative to the second vehicle component, and the connector is pivoted about the axis to allow the second end of the body portion to be connected to the second vehicle component.12-08-2011
20110275735HVAC COMPONENTS WITH ANTI-MICROBIAL PROPERTIES - The present invention is directed to a sheet moulded compound having a high fire and smoke rating as well as providing anti-microbial properties. The sheet moulded compound is useful in forming products where it is desirable to have high fire and smoke ratings in addition to preventing the growth or accumulation of microbes on the product. Particular applications include, but are not limited to using the sheet moulded compound to form walls and other structure members or components of a furnace, carriers for heating\cooling systems which are often subject to exposure to outside elements and standing water. Other suitable products including other components of a heating and cooling ventilation system can also be formed and within the scope of the present invention.11-10-2011
20110271503DIRECT DRIVE VARIABLE CRIMP ON FLANGE TOOL - A crimping assembly is provided for securing a cover part to a structural member. The crimping assembly includes a housing, a drive shaft disposed within the housing and rotatable in a first direction, and a first roller fixedly secured to the drive shaft and rotatable therewith. The crimping assembly also includes a slide shaft disposed within the housing and rotatable in a second direction. A second roller is fixedly secured to the slide shaft and rotatable therewith. A drive mechanism is operably coupled to the drive and slide shafts to roll the first and second rollers over the cover part to secure the cover part to the structural member. A coupling mechanism is operably connected between the drive shaft and the slide shaft to allow movement of the slide shaft towards and away from the drive shaft during operation of the crimping assembly to accommodate variations in flange thickness.11-10-2011
20110266716Sealing Molding With Insert For Forming Closeout Surface - A weatherstrip assembly is provided for a motor vehicle door frame. The weatherstrip assembly includes a sealing molding having a mounting portion adapted to be attached to the door frame. The weatherstrip assembly also includes an insert having a main body and a head fixedly secured thereto. The head is disposed within the mounting portion of the sealing molding. The insert and the sealing molding define an insert cavity therebetween. A molding substrate is disposed within the insert cavity to bond the insert with the sealing molding and provide a finished appearance at one end of the sealing molding.11-03-2011
20110254295Bumper beam with integrated energy absorber - The present invention is directed to an energy absorbing component externally mounted to a vehicle having a beam structural member and at least one energy absorber operably connected to the beam structural member. The energy absorber absorbs energy when the vehicle undergoes a collision. Also included is a beam cover plate connected to the beam structural member through the use of resistive implant welding, which simplifies the manufacturing process, and improves manufacturing costs. There are two vehicle attachment plates which are overmolded to the beam cover plate, the vehicle attachment plates allow for the beam cover plate to be attached to a vehicle. The beam cover plate, beam structural member, and energy absorber form a component that is operable to function as a bumper that is connected to a vehicle, which absorbs energy during a collision.10-20-2011
20110212331Resistive implant welding for adhesive curing for thermoplastic and thermoset applications - A welded joint for structural component having two or more portions fused together at a weld line. An adhesive layer is placed between the two or more portions at the location of the weld line and a conductor is placed between the two or more portions in operable contact with the adhesive. Energy is transmitted through the conductor and into the adhesive layer to activate the adhesive layer and create the weld line that defines the welded joints between the two or more portions. The welded joint of the structural component allows energy to be injected into the adhesive layer via the conductor in order to cause the adhesive layer to activate from the inside of the adhesive outward. The conductor can be placed adjacent the adhesive layer or within the adhesive layer in order to cause the adhesive to be activated from the inside outward.09-01-2011
20110198881Planar-zippering cornering design - The present invention is directed to a zipper for use with a foldable, stowable roof for a vehicle, where the foldable roof includes one or more windows made of a foldable material. The zipper also changes from being in a two-dimensional plane to a three-dimensional plane around a curved portion of the window, reducing the stress placed on the portion of the zipper connected to the foldable roof, and the portion of the zipper connected to the window.08-18-2011
20110150661Sheet molding compound with cores - A component made of at least one thermoformable material, having a first layer made of a first material, a second layer made of a second material, and a third layer made of the first material. The three layers form a sheet, which is formed to various shapes, depending upon the part that is to be created. The sheet may be formed to produce the bumper of an automobile, a door panel for an automobile, a flotation device, such as a pontoon for a pontoon boat, or the like. The first and third layers are SMC, and the second layer, or “core,” is disposed between the first and third layers, allowing the strength of the first and third layers to be used more efficiently, compared to a sheet having only the first and third layers, and no core.06-23-2011
20110134627Appliance doors having integrated lighting and controls - The present invention is an integrated control system for use with various home appliances, such as washing machine, dryers, refrigerators, dishwashers, and the like. In a first embodiment of the present invention, the integrated controls are incorporated into a polycarbonate clear door panel, and incorporate proximity switches and controls to provide control and operation of the applicance. Light emitting diodes (LEDs) are optionally incorporated into a door handle for the appliance in an area out of sight such that only the light produced by the LEDs is seen and illuminates a handle for opening the door of the appliance. Additionally, opaque glass technology may be incorporated into one or more surfaces of the appliance which enables an opaque panel to become transparent to view the content of the interior of the appliance, such as a refrigerator.06-09-2011
20110101729Lift assist system - A lift system for use with a foldable, stowable roof capable of being moved between a deployed position and a stowed position. The lift system includes at least one side link, with the side link as part of a frame assembly. The frame assembly supports a foldable roof, and both the frame assembly and the roof are operable for movement between a stowed position and a deployed position. A biasable member is operable with the side link for biasing the side link and the frame assembly toward the deployed position. When it is desired to move the frame assembly and roof from the stowed position to the deployed position, a reduced amount of force is applied to the frame assembly to move the frame assembly to the deployed position because of the force applied to the frame assembly from the biasable member.05-05-2011
20110080744Hotspot cutoff d-optic - The present invention is an optic used for producing a desired beam pattern having a body portion having a height and a thickness, and at least one sidewall profile, as well as an input port for receiving light from a light source. The optic of the present invention also includes an output surface formed as part of the body portion on the opposite side of the body portion in relation to the input port, at least one leg portion formed as part of the body portion, and at least one alignment feature formed as part of the leg portion, the alignment feature for controlling the alignment of the optic in relation to the light source.04-07-2011
20100320798Cable tonneau system - The present invention is a cable tonneau system having at least one frame assembly selectively mounted to a vehicle, and at least one bow portion having a plurality of links pivotally connected to the frame assembly. Also included is a cover operatively connected to the frame assembly and the bow portion for concealing a storage area of the vehicle. The frame assembly and the plurality of links are operable to be pivoted between a stowed position and a deployed position. The cover is positioned to expose the storage area of the vehicle when the frame assembly and the plurality of links are in the stowed position. The cover conceals the storage area of the vehicle when the frame assembly and the plurality of links are in the deployed position.12-23-2010
20100304073Resistive Implant Welding for Assemblies of Plastic Components - A novel method and set of structures for performing resistive implant welding of two plastic components to form an assembly. A first one of the components to be welded includes a channel structure which receives the resistive implant and maintains it in a desired position until the welding operation is performed. The second component to be welded includes a complementary structure including a land which is sized to engage the channel structure and captive resistive implant on the first component. The two components are pre-weld positioned with the land in the channel structure and the positioned components are then placed in a press which exerts a pre-selected pressure on the interface between the channel and the land. Next, a pre-selected electric current is passed through the resistive implant to heat it and to bring the plastic material of the channel structure and the land to their molten points, where they intermingle through the resistive implant. The electrical current is removed and the weld is allowed to cool to its finished state and the welded assembly is removed from the press.12-02-2010
20100140378Automotive Fluid Distribution System - An automotive fluid distribution system 06-10-2010
20100123263Thermoformed twinsheet molded vehicle door system - The present invention is a twinsheet door which includes a first door portion and a second door portion connected to the first door portion. The twinsheet door of the present invention is manufactured using a thermoforming process, during which a vacuum shapes the first door portion and the second door portion such that one or more closed sections are created when the first door portion is thermally bonded to the second door portion and simultaneously a vacuum is applied to form the first door portion and said second door portion. The closed section formed between the first door portion and second door portion provides additional strength and rigidity to the twinsheet door. Additionally, the forming of the closed section between the first door portion and the second door portion and the bonding between the first door portion and second door portion is achieved during a single manufacturing process.05-20-2010
20100098483Capacitor Discharge Weld for Connecting Tubular Twist Beam Profiles to Cast Trailing Arm Via Adapter Ring - A suspension component for a vehicle includes a cast iron body, a high strength steel tube and an adapter ring. The adapter ring includes a protrusion engaged with a face of the cast iron body. The protrusion is heated to a plasticized state as a capacitor is discharged through the protrusion and the face. The adapter ring is welded to the body upon cooling of the adapter ring. The high strength steel tube is fixed to the adapter ring.04-22-2010
20100096879Serviceable fabric assembly for convertible of a motor vehicle - The present invention is a serviceable fabric assembly for a convertible roof of a motor vehicle having a retainer connected to a fabric cover and slidably engaged within a channel formed in a first bow member. The first bow member has an upper panel and a lower panel configured to form the channel substantially along the longitudinal length of the first bow member. The channel is configured to laterally receive a compressible portion of the retainer which prevents the retainer from exiting the channel in a direction transverse to the longitudinal axis of the first bow member. A gap is formed near at least one end of the channel on the outboard side of the channel and is sized such that an operator can slide the retainer out of the channel through the gap for servicing and replacing the fabric cover without having to disassemble the first bow member.04-22-2010
20100053958Non-contact dead front actuation system - A dead front actuating assembly actuates a device in standard ambient light conditions. The dead front actuating assembly includes a housing defining a periphery and an interior volume. A cover plate is fixedly secured to the housing at the periphery. The cover plate defines an inboard surface facing the interior volume and an outboard surface opposite the inboard surface. The outboard surface is opaque in standard ambient light conditions. The dead front actuating assembly also includes a switch that is operatively connected to the inboard surface of the cover plate at a defined location for toggling the device between on and off conditions. The dead front actuating assembly also includes a presence sensor identifying when an operator is disposed adjacent the cover plate. A back light inside the housing illuminates the cover plate such that light passes through the cover plate and out the outboard surface to illuminate the switch for the operator.03-04-2010
20100046242High efficiency light pipe - H.E.L.P. - A headlamp assembly which includes an optic used for providing a turn signal which meets the government requirements for luminous intensity when the turn signal is located near or next to the headlamp assembly. The present invention is a headlamp assembly which includes a housing, at least one optic disposed within the housing, as well as at least one light source which is operable with the optic such that light is emitted from the optic which meets or exceeds present regulatory requirements. The present invention also includes an outer lens mounted on the housing such that light emitted from the optic passes through the outer lens.02-25-2010
20090237952Semiconductor-based lighting system and lighting system components for automotive use - A modular semiconductor light source assembly includes a semiconductor light source, such as a light emitting diode, which is mounted on a substrate which supplies electricity to the light source and which assists in removing waste heat therefrom. Substantially all of the light emitted by the LED is transferred to a lens by a light pipe, the cross section of the light pipe increasing from the light source to the lens and the lens having a general D-shape such that the light pattern formed by the lens is constrained in a first direction orthogonal to a second direction. The assembly can be combined with other similar assemblies or other light sources in a light fixture to produce a desired overall beam pattern such as a automobile headlamp low beam or high beam pattern.09-24-2009
20090196031Method and Apparatus for Providing Selectively Colored Light - An apparatus for providing selectively-colored light is disclosed. The apparatus includes a circuit having a plurality of diodes each including an anode and a cathode, wherein the plurality of diodes include a first diode that emits a first light defined by a first wavelength, a second diode that emits a second light defined by a second wavelength, and a third diode that emits a third light defined by a third wavelength, wherein a summation of one or more of the first, second and third light defines a selectively-colored light; and a controller including a first output connected to the anode of the first diode, and the cathode of the second diode, a second output connected to the cathode of the first diode, the anode of the second diode, and the anode of the third diode, and a third output connected to the cathode of the third diode. A method is also disclosed.08-06-2009
20090134594Control Arm and Knuckle Assembly - An assembly including a control arm and a steering knuckle, one of the control arm and the steering knuckle having a first end with a ball, the other of the control arm and the steering knuckle having a socket that includes a bearing structure formed so as to surround a portion of the ball to securely fasten the ball to the socket. The control arm has a bayonette configuration to receive a first node and a second node is cast directly onto the control arm05-28-2009
20090127875Door Handle Assembly - A door handle assembly for a door substrate having an aperture, said door handle assembly comprising: a bell crank capable of pivoting about an axis, the bell crank including a first arm, a second arm and a base therebetween; a door handle that operatively engages the second arm of the bell crank, wherein a free end of the second arm extends upward and outward away from the base such that the free end of the second arm sweeps around a generally conical shape as the bell crank pivots about the axis; means for securing the door handle to the bell crank including a pin and notch assembly, wherein the pin is inserted through an aperture in the door handle and engages a notch located on the second arm; and a plurality of ribs formed on one or more surfaces of the bell crank.05-21-2009
20090121508Interior Trim Assembly and Method for Operating the Same - An interior trim assembly for a vehicle includes a trim component having a first panel; a second panel opposite the first panel; and one or more side panels joining the first and second panels, wherein the first, second and one or more side panels define a cavity; and an acoustic transducer disposed within the cavity, wherein the acoustic transducer is located adjacent an interior surface of one of the first, second and side panels. A method is also disclosed.05-14-2009
20090072557Vehicle bumper system energy absorber - A bumper assembly providing an energy absorber, at least one connection support, at least one secondary component, and at least one insert. The energy absorber has at least one cavity that is defined by a plurality of walls. The connection support is integrated with the energy absorber, and is made of the same material as the energy absorber. The secondary component is integrated with the connection support. The at least one insert is in the cavity for altering the energy absorption characteristics of at least a portion of the energy absorber.03-19-2009
20090039676Vacuum-formed "firm-feel" reinforcement for bumper fascias - The present invention relates to a mechanism for reinforcing a fascia including at least one reinforcement structure and at least one strengthening feature. The reinforcement structure is attached to the fascia so that at least a portion of the fascia is covered by the reinforcement structure. The strengthening feature is on at least one side of the reinforcement structure.02-12-2009
20090016074Semiconductor light engine using glass light pipes - A light engine for use in systems such as automotive lighting systems employs two or more semiconductor light sources, such as LEDs. Light emitted from the light sources is captured by light pipes which are mounted such that the light capturing surface of the light pipes are properly positioned, with respect to the semiconductor light sources. The light pipes transfer substantially all of the light captured from the semiconductor light sources to light emitting surfaces of the light pipes which can be appropriately located adjacent the output optics of the lighting system. The light engine can be easily assembled as the light pipes are in modules including a carrier member that can be mounted to a positioning member which also includes apertures to position the light capture surfaces of the light pipes at a known position with respect to the semiconductor light sources.01-15-2009
20090014144CONTROLLED PRESSURE CASTING - A method of forming metal castings, including positioning a first end of a structural member in a first mold cavity and a second end of the structural member in a second mold cavity. The first and second mold cavities being fluidly coupled to a reservoir of molten metal. Applying a main pressure to the molten metal in the reservoir to force the molten metal into the first mold cavity and the second mold cavity. Then, applying a first auxiliary pressure to the first mold cavity and a second auxiliary pressure to the second mold cavity to density the casting formed in the first mold cavity and the second mold cavity. Also, a method for casting including maintaining a main pressure at or less than an initial, mold-filling pressure after first and second mold cavities have been filled. Additionally, a method for detecting whether a first mold cavity is sufficiently filled with molten metal by monitoring a moveable element.01-15-2009
20090001744FRONT END MODULE LOWER BEAM BODY ON FRAME JOINT - A structural joint for a vehicle is provided that includes a first tubular beam with forward and rear faces extending in a non-fore and aft direction. A bracket has a first leg abutting the first beam's forward face and a second leg transverse to the forward and rearward faces. The bracket has a third leg extending generally outward from the second leg. A mound is connected with the bracket and extending outwardly from the bracket's third leg provides a presentation surface spaced away from the bracket third leg. A second tubular beam has an end with a generally inverted U-shaped rear face with a central portion that abuts the mound. The second beam rear face also has vertical end portions abutting the bracket third leg. The second tubular beam has a front face which is spaced from the bracket third leg. Threaded fasteners connect the bracket and the second tubular beam together. The above noted arrangement causes the first and second beam to be joined in a very strong joint wherein the stress is experienced by the beams along their forward and rearward faces are generally communicated with one another in a manner akin to that of a bent corner of a single hydro-formed beam.01-01-2009
20080317549Vehicle front end module to grille connective arrangement - An arrangement for connecting a body with a front end module of a vehicle is provided. The arrangement includes in one embodiment a doghouse connected with the front end module. The doghouse has upper, lower and transverse interior borders and an interior engagement surface. A penetrator connected to the body is provided. The penetrator has surfaces closely aligned with the upper, lower and transverse interior borders of the doghouse. The penetrator has a compliant clip for locking engagement with the doghouse interior engagement surface.12-25-2008
20080316759Headlamp with beam patterns formed from semiconductor light sources - Headlamp systems are provided that form desired beam patterns from light supplied by semiconductor light sources. The present invention is headlamp system for a vehicle including at least one first light source, at least one second light source, and a first lens system having at least one lens operably associated with the at least one first light source to provide a spread portion of a desired beam pattern. The present invention also includes second lens system having at least one lens operably associated with the at least one second light source to provide a hot spot portion of the desired beam pattern.12-25-2008
20080309108Vehicle side article transporter device - The present invention is a container for a light-duty automobile such as a light-duty pickup truck or sport-utility vehicle having at least one opening, operably associated with the quarter panel of an automobile, an inner wall operably associated with the container, and a cover having a closed position and an open position operably associated with the opening. The cover includes a door inner, and a door outer. The invention also includes a first rail positioned between the container and the quarter panel. The container is integrally formed with the first rail, and is located between the first rail and the inner wall. The first rail supports the container, and the cover can be moved from the open position to the closed position, allowing access to the container.12-18-2008
20080308591Vehicle side article transporter device - The present invention is a container for a light-duty automobile such as a light-duty pickup truck or sport-utility vehicle having at least one opening, operably associated with the quarter panel of an automobile, an inner wall operably associated with the container, and a cover having a closed position and an open position operably associated with the opening. The cover includes a door inner, and a door outer. The invention also includes a first rail positioned between the container and the quarter panel. The container is integrally formed with the first rail, and is located between the first rail and the inner wall. The first rail supports the container, and the cover can be moved from the open position to the closed position, allowing access to the container.12-18-2008
20080307629Locator assembly - In accordance with the present invention, there is provided a locating pin and a retention clip. The locating pin and the retention clip allow alignment of the front end module with the body structure and the retention clip secures the two assemblies in place which allows alignment of fastener holes. This conserves time in the assembly line and allows more accurate and rapid assembly of the front end module on the body structure reducing the time necessary for assembly.12-18-2008
20080267428Digital audio horn - A device for producing sound amplification having a control module operably associated with a digital sound device, and an amplifier connected to and supporting the digital sound device. The control module provides at least one input signal to the digital sound device, and the digital sound device receives an input signal from the control module, causing the digital sound device to produce a vibration, and causing the amplifier to increase the magnitude of the vibration.10-30-2008
20080253144Semiconductor light engine using polymer light pipes and lighting systems constructed with the light engine - A light engine for use in systems such as automotive lighting systems employs two or more semiconductor light sources, such as LEDs. Light emitted from the light sources is captured by light pipes which are mounted such that the light capturing surface of the light pipes are properly positioned, with respect to the semiconductor light sources, substantially independent of changes in the dimensions of the light pipes which may result from thermal expansion or contraction of the light pipes. The light pipes transfer substantially all of the light captured from the semiconductor light sources to light emitting surfaces of the light pipes which can be appropriately located adjacent the output optics of the lighting system. The light engine can be easily assembled as the light pipes are retained in slots on a positioning member which is mounted at a known position with respect to the semiconductor light sources.10-16-2008
20080252092Swing and fold down tailgate actioning mechanism - The present invention is a swing and fold down tailgate mechanism which includes an inner panel, a first handle supported by the inner panel operably associated with a first latch and a second latch, a second handle supported by the inner panel operably associated with the first handle and a third latch. The present invention also includes a hinge member operably associated with the first handle and the second handle for providing hinged support of the tailgate such that the tailgate pivots in a drop down direction and alternatively in a swing open direction. When the first handle is actuated, the first and second latch will release and the second handle will be deactivated, allowing the tailgate to pivot using the third latch and hinge. When the second handle is actuated, the second and latch will release and the first handle will be deactivated, allowing the tailgate to pivot about the first latch and hinge.10-16-2008
20080251665Anti-rotation running board bracket - A bracket assembly including a plurality of components attached along a hem line, a plurality of attachment points along the hem line, a first bracket, and a second bracket. The first bracket connects to the plurality of components at least one of the plurality of attachment points, and supports a longitudinal load applied to at least one of the plurality of components. The second bracket connects to the plurality of components, and supports a lateral load applied to at least one of the plurality of components.10-16-2008
20080247188Complex projector lens for LED headlamp - The present invention is a lighting arrangement having at least one light source, light at least two light pipes for receiving light from the light source, and a lens having two or more sections. The lens is configured to receive light from at least one of the at least two light pipes, wherein each one of the sections projects light in a desired isomeric beam pattern.10-09-2008
20080246244Retractable sidestep - A manually retractable side step assembly for a vehicle includes a rotatable step having a latch mechanism and a spring system that work in concert to rotate the step from a stowed position to a deployed position. In a stowed position, the step is in line with the running board of the vehicle. However, depressing a release button automatically rotates the step 180°, thus exposing an enlarged step area for providing ease of access to a roof rack on a minivan, SUV, or sport wagon, or if used with a pick-up truck, ease of access to a toolbox that is located in the rear of the truck.10-09-2008
20080239743Headlamp assembly with isolated optics chamber - A headlamp assembly which employs semiconductor light sources includes an optics chamber that is isolated from the surrounding environment to prevent the ingress of water, dirt, or other foreign materials into the optics chamber. At the same time, the headlamp assembly includes a plenum chamber, separated from the optics chamber, and airflow through the plenum chamber provides the necessary cooling for the semiconductor light sources.10-02-2008
20080224497Articulating soft top convertible backlite - An automotive convertible top is provided having a side bow which in a storage position is placed on top of a forward folding backlite bow. In a preferred embodiment, the convertible top stores on top of a rear storage area of a vehicle in a small space.09-18-2008
20080211243Break away grille - A break away vehicle grille assembly having a first piece with a locking flange and a second piece located generally adjacent the first piece. The second piece also has a locking flange that is configured to align with and releasably connect with the locking flange of the first piece. The two locking flanges can be held together with a retainer. Upon an impact to the vehicle, the vehicle grille is configured in such a manner that the first and second pieces will break away from each other and move with respect to one another in order to absorb impacts.09-04-2008
20080203740Bumper Beam for a Motor Vehicle - A bumper beam for mounting to a frame assembly of a motor vehicle at one end of the motor vehicle includes opposing end portions adapted to be mounted to the frame assembly of the motor vehicle and a centrally disposed intermediate portion extending between the end portions. The end portions and the intermediate portion define an upper wall, a lower wall, and a central wall between the upper and lower walls. The upper and lower walls each have an elongated arcuate flange that extends from a free end of a respective upper and lower wall along a length of the bumper beam. The arcuate flange of each of the upper and lower walls defines an outwardly facing concave surface and an inwardly facing convex surface.08-28-2008
20080198574LED apparatus for world homologation - A lamp assembly including a plurality of light sources, a plurality of light guides, and at least one lens. The plurality of light guides are optically connected to the plurality of light sources, and selected plurality of light sources emit light that is selectively propagated through the plurality of light guides. The at least one lens is optically connected to the plurality of light guides.08-21-2008

Patent applications by Magna International Inc.